Automatic winding device for power cable
By introducing a temperature control and tension mechanism into the automated cable winding device, the problem of poor winding caused by the hardness of the cable protective layer at low temperatures was solved, and the uniform arrangement and protection of the cable on the cable reel were achieved.
Patent Information
- Application Number
- CN202423183276.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing cable winding devices suffer from increased hardness of the protective layer under low-temperature conditions, leading to poor cable winding or even damage.
An automated cable winding device with a temperature control mechanism is used. The temperature of the cable protective layer is regulated by a heater and a fan. Combined with a tension mechanism and a pressing mechanism, the cable is wound evenly.
By softening the cable protective layer, poor winding is avoided, ensuring that the cable is evenly distributed on the cable reel and preventing damage.
Smart Images
Figure CN223547486U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of cable production, and more specifically, relates to an automated winding device for power cables. Background Technology
[0002] Cables are used to transmit electrical energy. They are usually composed of several or several groups of conductors wound together, and then an insulation layer is wrapped around the outside of the cable to protect it. They are increasingly widely used in various industries. During the cable production process, the cable is wound onto a cable reel, and the cable is unwound from the cable reel when in use.
[0003] The existing cable winding devices have the following main problems: Cables generally consist of four parts: conductor, insulation layer, shielding layer and protective layer. The protective layer is used to protect the cable from external impurities and moisture, and to enhance the cable's mechanical strength and protective performance. It is relatively hard and not easy to bend. Especially when the workshop temperature drops, the cable will be even harder. When winding it onto the cable reel, poor cable routing or even damage to the cable can easily occur. Summary of the Invention
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide an automated winding device for power cables. The technical solution adopted in this application is as follows:
[0005] An automated winding device for power cables includes a take-up mechanism with a support base on which a cable reel is rotatably mounted. The device is characterized by further including a temperature control mechanism with a temperature control pipe and a heater. The heater is located inside the temperature control pipe. The temperature control pipe is located at the rear end of the cable reel, and the cable passes through the pipe and is wound onto the reel.
[0006] Optionally, the temperature control mechanism is also equipped with a fan, which is located inside the temperature control pipe.
[0007] Optionally, the temperature control mechanism is also equipped with a temperature controller, which is used to control the working power and working time of the heater.
[0008] Optionally, a tensioning mechanism is also provided, which includes a first clamping block and a second clamping block, which are arranged opposite to each other, and the cable passes between the first clamping block and the second clamping block and is clamped by the first clamping block and the second clamping block.
[0009] Optionally, both the first clamping block and the second clamping block are located inside the temperature regulating pipe.
[0010] Optionally, the tension mechanism also includes a clamping mechanism, which includes a clamping seat, a pressure ring, a first pressure rod, and a second pressure rod. The first and second pressure rods are both hinged to the clamping seat. The pressure ring is sleeved outside the first and second pressure rods. The outer surfaces of the first and second pressure rods are both arc-shaped. The first clamping block is linked to the first pressure rod, and the second clamping block is linked to the second pressure rod.
[0011] Optionally, the clamping mechanism is also equipped with a clamping cylinder, and the clamping ring is linked to the piston of the clamping cylinder.
[0012] Optionally, both the first clamping block and the second clamping block have arc-shaped pressure grooves on their inner sides, and the shape of the pressure grooves is adapted to the shape of the outer side of the cable.
[0013] The advantages of this utility model are as follows:
[0014] The heater is located inside the temperature control pipe, which can increase the temperature inside the pipe, allowing the cable's protective layer to soften appropriately. This prevents the cable from being too stiff and affecting the cable routing on the cable reel, thus ensuring that the cable can be evenly distributed on the cable reel. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of an automated power cable winding device;
[0017] Figure 2 This is a schematic diagram of the temperature control mechanism and the tension mechanism.
[0018] Explanation of symbols in the diagram:
[0019] 1 is the cable take-up mechanism, 11 is the support base, and 12 is the cable reel;
[0020] 2 is the temperature control mechanism, 21 is the temperature control pipe, 22 is the heater, and 23 is the fan;
[0021] 3 is a cable;
[0022] 4 is the tension mechanism, 41 is the first clamping block, 42 is the second clamping block, 43 is the pressing mechanism, 431 is the press base, 432 is the pressure ring, 433 is the first pressure rod, 434 is the second pressure rod, and 44 is the pressure groove. Detailed Implementation
[0023] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description of this application is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.
[0024] like Figure 1 and Figure 2 As shown, an automated power cable winding device includes a take-up mechanism 1, which has a support base 11 on which a cable reel 12 is rotatably mounted. The winding device also includes a temperature control mechanism 2, which has a temperature control pipe 21 and a heater 22, with the heater 22 located inside the temperature control pipe 21. The temperature control pipe 21 is located at the rear end of the cable reel 12, and the cable 3 passes through the temperature control pipe 21 and is wound onto the cable reel 12.
[0025] The heater 22 is located inside the temperature regulating pipe 21, which can increase the temperature inside the temperature regulating pipe 21, so that the protective layer of the cable 3 can be softened appropriately, avoiding the cable 3 being too hard and affecting the wiring on the cable reel 12, thereby ensuring that the cable 3 can be evenly distributed on the cable reel 12.
[0026] The temperature control mechanism 2 is also equipped with a fan 23, which is located inside the temperature control pipe 21. The fan 23 is used to accelerate the gas flow in the temperature control pipe 21, thereby ensuring that the gas temperature in the temperature control pipe 21 is uniform. In this embodiment, the fan 23 is located at the rear end of the temperature control pipe 21.
[0027] The temperature control mechanism 2 is also equipped with a temperature controller, which is used to control the working power and working time of the heater 22, thereby ensuring that the gas temperature in the temperature control pipeline 21 is moderate.
[0028] The winding device is also provided with a tension mechanism 4, which has a first clamping block 41 and a second clamping block 42. The first clamping block 41 and the second clamping block 42 are arranged opposite to each other. The cable 3 passes through the first clamping block 41 and the second clamping block 42 and is clamped by the first clamping block 41 and the second clamping block 42.
[0029] Both the first clamping block 41 and the second clamping block 42 are located inside the temperature regulating pipe 21. The first clamping block 41 and the second clamping block 42 clamp the cable 3 after the cable 3 has been properly softened, which improves the effect. In this embodiment, both the first clamping block 41 and the second clamping block 42 penetrate the pipe wall of the temperature regulating pipe 21 and extend into the temperature regulating pipe 21.
[0030] The tension mechanism 4 is also provided with a pressing mechanism 43, which is used to control the pressure between the first clamping block 41 and the second clamping block 42. The pressing mechanism 43 is provided with a pressing seat 431, a pressing ring 432, a first pressing rod 433 and a second pressing rod 434. The first pressing rod 433 and the second pressing rod 434 are both hinged to the pressing seat 431. The pressing ring 432 is sleeved on the outside of the first pressing rod 433 and the second pressing rod 434. The outer surfaces of the first pressing rod 433 and the second pressing rod 434 are both arc-shaped. The first clamping block 41 is linked with the first pressing rod 433, and the second clamping block 42 is linked with the second pressing rod 434.
[0031] The outer surfaces of the first pressure rod 433 and the second pressure rod 434 are both arc-shaped. The pressure ring 432 is sleeved on the outside of the first pressure rod 433 and the second pressure rod 434. As the pressure ring 432 moves forward, it simultaneously presses the first pressure rod 433 and the second pressure rod 434 inward. The first pressure rod 433 drives the first clamping block 41 to swing inward, and the second pressure rod 434 drives the second clamping block 42 to swing inward, thus clamping the optical cable 3 that passes between the first clamping block 41 and the second clamping block 42.
[0032] The clamping mechanism 43 is also equipped with a clamping cylinder, and the clamping ring 432 is linked with the piston of the clamping cylinder.
[0033] The inner sides of the first clamping block 41 and the second clamping block 42 are provided with arc-shaped pressure grooves 44. The shape of the pressure grooves 44 is adapted to the shape of the outer side of the cable 3, so that the cable 3 can be pressed more evenly.
[0034] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. An automated winding device for power cables, comprising a cable reel and a take-up mechanism, wherein the take-up mechanism is provided with a support base, and the cable reel is rotatably mounted on the support base, characterized in that: It is also equipped with a temperature control mechanism, which includes a temperature control pipe and a heater. The heater is located inside the temperature control pipe. The temperature control pipe is located at the rear end of the cable reel. The cable passes through the temperature control pipe and is then wound onto the cable reel.
2. The automated power cable winding device according to claim 1, characterized in that: The temperature control mechanism is also equipped with a fan, which is located inside the temperature control pipe.
3. The automated power cable winding device according to claim 2, characterized in that: The temperature control mechanism is also equipped with a temperature controller, which is used to control the working power and working time of the heater.
4. The automated power cable winding device according to any one of claims 1 to 3, characterized in that: The system also includes a tension mechanism with a first clamp and a second clamp, which are arranged opposite to each other. The cable passes between the first clamp and the second clamp and is clamped by the first clamp and the second clamp.
5. The automated power cable winding device according to claim 4, characterized in that: Both the first clamping block and the second clamping block are located inside the temperature regulating pipe.
6. The automated power cable winding device according to claim 5, characterized in that: The tension mechanism also includes a pressing mechanism, which includes a pressing seat, a pressing ring, a first pressing rod, and a second pressing rod. The first pressing rod and the second pressing rod are both hinged to the pressing seat. The pressing ring is sleeved on the outside of the first pressing rod and the second pressing rod. The outer surfaces of the first pressing rod and the second pressing rod are both arc-shaped. The first clamping block is linked to the first pressing rod, and the second clamping block is linked to the second pressing rod.
7. The automated power cable winding device according to claim 6, characterized in that: The clamping mechanism is further provided with a clamping cylinder, and the clamping ring is linked to the piston of the clamping cylinder.
8. The automated power cable winding device according to claim 4, characterized in that: Both the first clamping block and the second clamping block have arc-shaped pressure grooves on their inner sides, and the shape of the pressure grooves is adapted to the shape of the outer side of the cable.