Concentration tank for heavy sediment sludge discharge

By introducing an automated processing mechanism and inclined plate structure into the thickening tank, the problems of manual addition of flocculants and sludge accumulation have been solved, achieving automated purification and efficient sludge discharge, and improving the sedimentation efficiency and sludge discharge capacity of the thickening tank.

CN223547814UActive Publication Date: 2025-11-14JINAN CHENGRAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423075148.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-14
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing thickening tanks require manual addition of flocculants during use, which reduces sedimentation efficiency and makes it easy for sludge to accumulate at the bottom, leading to difficulties in sludge removal.

Method used

A thickening tank including a sedimentation tank and an automatic treatment mechanism was designed. Flocculant is delivered by a booster pump, a drive motor drives the stirring teeth to mix the sewage, a water pump discharges clean water, and a sludge is removed by an inclined plate structure, thus realizing automated purification and sludge removal.

Benefits of technology

It improves wastewater purification efficiency, avoids sludge accumulation, and enhances the practicality and sludge discharge rate of the thickening tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy sediment sludge discharge concentration tank which comprises a sealing cover, the sealing cover is fixedly connected to the top end of a sediment barrel, a driving motor is fixedly connected to the middle of the top wall of the sealing cover, a transmission rod is fixedly connected to an output shaft of the driving motor, and mounting frames are fixedly connected to the left side and the right side of the periphery of the transmission rod. Multiple sets of evenly-distributed stirring teeth are arranged on the inner side of the mounting frame, a conveying pipe penetrates through and is fixedly connected to the front end of the middle of the top wall of the sealing cover, and a booster pump is arranged on the lower middle portion of the conveying pipe. According to the concentration tank for heavy sediment sludge discharge, by starting a booster pump, a flocculating agent in a material storage barrel can be fed into a sediment barrel through a material conveying pipe, then a driving motor is started, an output shaft of the driving motor rotates to enable a transmission rod and a mounting frame to rotate, then stirring teeth in the mounting frame rotate, sewage in the sediment barrel and the flocculating agent are mixed, and the sewage in the sediment barrel is discharged. After the sewage is precipitated, the water suction pump is started to discharge clear water at the top of the precipitation barrel through the water suction pipe, so that the whole purification process is automatic, and the sewage purification efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of thickener technology, specifically a thickener for heavy sedimentation and sludge discharge. Background Technology

[0002] Heavy sedimentation, also known as heavy media coagulation sedimentation, refers to the simultaneous addition of inert high-density microparticles, i.e., heavy media powder, as a flocculant during ordinary coagulation sedimentation processes to accelerate floc formation and sedimentation. A thickener is a device used to treat wastewater. By concentrating the dissolved substances in wastewater, it reduces the volume of wastewater and treatment costs. Its working principle utilizes the difference in solubility of substances to form a concentrated liquid and a diluted liquid, which are then separated through evaporation, condensation, and other methods. Thickeners are used in wastewater treatment, resource recovery, and energy recovery, improving wastewater treatment efficiency and comprehensive utilization benefits.

[0003] In existing technologies, flocculants need to be manually added to the thickener during use, which reduces the sedimentation efficiency of the thickener and makes it easy for sludge to accumulate at the bottom and be difficult to remove, thus reducing the practicality of the thickener. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0005] This utility model discloses a thickening tank for heavy sedimentation and sludge discharge, including a sedimentation tank, and an automatic processing mechanism is provided inside the sedimentation tank.

[0006] The automatic processing mechanism includes a sealing cover, which is fixedly connected to the top of the sedimentation tank. A drive motor is fixedly connected to the middle of the top wall of the sealing cover. A transmission rod is fixedly connected to the output shaft of the drive motor. Mounting frames are fixedly connected to both the left and right sides of the outer periphery of the transmission rod. Multiple sets of evenly distributed stirring teeth are provided inside the mounting frames. A conveying pipe is passed through and fixedly connected to the front end of the middle of the top wall of the sealing cover. A booster pump is provided in the lower part of the conveying pipe. A water pumping pipe is passed through and fixedly connected to the right side of the middle of the top wall of the sealing cover.

[0007] As a preferred embodiment of this utility model, the input end of the conveying pipe is connected through and fixedly connected to the middle of the top wall of the storage tank, and the storage tank is fixedly connected to the top of the base.

[0008] As a preferred technical solution of this utility model, the lower left and right ends of the rear wall of the base are fixedly connected with connecting rods, and the connecting rods are respectively fixedly connected to the left and right sides of the middle of the front wall of the support frame.

[0009] As a preferred embodiment of this utility model, a sludge discharge pipe is provided at the bottom of the middle part of the rear wall of the sedimentation tank, and an inspection door is provided at the lower middle part of the left wall of the sedimentation tank.

[0010] As a preferred embodiment of this utility model, a water pump is provided at the output end of the water pumping pipe, and the water pump is fixedly connected to the right side wall of the support frame.

[0011] In a preferred embodiment of this invention, the sedimentation tank is fixedly connected to the top of the inclined plate, and the inclined plate is fixedly connected to the top of the support frame.

[0012] As a preferred embodiment of this utility model, a hopper is provided in the middle of the bottom wall of the sedimentation tank, and a discharge pipe is provided at the bottom of the hopper.

[0013] The beneficial effects of this utility model are:

[0014] 1. This type of heavy sedimentation sludge thickening tank allows the flocculant inside the storage tank to be fed into the sedimentation tank through the conveying pipe by starting the booster pump. Then, the drive motor is started, and the output shaft of the drive motor rotates, causing the transmission rod and the mounting frame to rotate, which in turn causes the stirring teeth inside the mounting frame to rotate, mixing the sewage and flocculant inside the sedimentation tank. After the sewage settles, the water pump is started to discharge the relatively clear water at the top of the sedimentation tank through the water pumping pipe, thus automating the entire purification process and improving the sewage purification efficiency.

[0015] 2. This type of heavy sedimentation sludge thickening tank, by setting the bottom of the sedimentation tank to a slope with the same angle as the inclined plate, allows the sludge at the bottom to slide along the slope during sedimentation and be discharged from the sludge discharge pipe, thus avoiding sludge accumulation at the bottom of the sedimentation tank and causing blockage of the sludge discharge pipe, and improving the material discharge rate of the thickening tank. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a side view schematic diagram of the overall structure of a thickening tank for heavy sedimentation and sludge discharge according to this utility model;

[0018] Figure 2 This is a top view schematic diagram of the overall structure of a thickening tank for heavy sedimentation and sludge discharge according to this utility model;

[0019] Figure 3 This is a bottom view schematic diagram of the overall structure of a thickening tank for heavy sedimentation and sludge discharge according to this utility model;

[0020] Figure 4 This is a schematic diagram of the mixing structure of a thickening tank for heavy sedimentation and sludge discharge according to this utility model.

[0021] In the diagram: 1. Sedimentation tank; 2. Automatic processing mechanism; 3. Sealing cover; 4. Drive motor; 5. Transmission rod; 6. Mounting frame; 7. Agitator teeth; 8. Sludge discharge pipe; 9. Support frame; 10. Connecting rod; 11. Base; 12. Storage tank; 13. Conveying pipe; 14. Booster pump; 15. Water pumping pipe; 16. Water pump; 17. Inspection door; 18. Hopper; 19. Discharge pipe; 20. Inclined plate. Detailed Implementation

[0022] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0023] Example: Figure 1-4 As shown, the present invention provides a thickening tank for heavy sedimentation and sludge discharge, including a sedimentation tank 1, and an automatic processing mechanism 2 is provided inside the sedimentation tank 1.

[0024] The automatic processing mechanism 2 includes a sealing cover 3, which cooperates with the sedimentation tank 1 to prevent sewage from spilling out from the top of the sedimentation tank 1. The sealing cover 3 is fixedly connected to the top of the sedimentation tank 1. A drive motor 4 is fixedly connected to the middle of the top wall of the sealing cover 3. The drive motor 4 is the power source of the mixing component. During the operation of the drive motor 4, the transmission rod 5 and the mounting frame 6 can rotate, thereby causing the stirring teeth 7 to rotate. The output shaft of the drive motor 4 is fixedly connected to the transmission rod 5. The mounting frames 6 are fixedly connected to both the left and right sides of the outer periphery of the transmission rod 5. Multiple sets of evenly distributed stirring teeth 7 are provided on the inner side of the mounting frames 6. A conveying pipe 13 is passed through and fixedly connected to the front end of the middle of the top wall of the sealing cover 3. A booster pump 14 is provided in the lower part of the conveying pipe 13. During the operation of the booster pump 14, the flocculant inside the storage tank 12 can be discharged into the sedimentation tank 1 through the conveying pipe 13. A water pumping pipe 15 is passed through and fixedly connected to the right side of the middle of the top wall of the sealing cover 3. The water pumping pipe 15 is used to extract the clear water after sedimentation and separation.

[0025] The material conveying pipe 13 has its input end connected through and fixedly connected to the middle of the top wall of the storage tank 12. The storage tank 12 is fixedly connected to the top of the base 11, and the storage tank 12 is installed and fixed through the base 11.

[0026] Among them, the lower left and right ends of the rear wall of the base 11 are fixedly connected to the connecting rods 10. The connecting rods 10 are respectively fixedly connected to the left and right sides of the middle of the front wall of the support frame 9. The connecting rods 10 serve to connect and fix the base 11 and the support frame 9.

[0027] The sedimentation tank 1 has a sludge discharge pipe 8 at the bottom of the middle of the rear wall and an inspection door 17 at the lower middle of the left wall. The internal components of the sedimentation tank 1 can be inspected and repaired by opening the inspection door 17.

[0028] The pump 16 is installed at the output end of the pumping pipe 15. The pump 16 is fixedly connected to the right side wall of the support frame 9. When the pump 16 is working, the pumping pipe 15 can extract water from the inside of the sedimentation tank 1.

[0029] The sedimentation tank 1 is fixedly connected to the top of the inclined plate 20, and the inclined plate 20 is fixedly connected to the top of the support frame 9. The support frame 9 can support and fix the inclined plate 20 and its upper components.

[0030] The sedimentation tank 1 has a hopper 18 in the middle of its bottom wall and a discharge pipe 19 at the bottom of the hopper 18.

[0031] Working principle: Starting the booster pump 14 allows the flocculant inside the storage tank 12 to be sent into the sedimentation tank 1 through the conveying pipe 13. Then, starting the drive motor 4 causes the output shaft of the drive motor 4 to rotate, which in turn causes the transmission rod 5 and the mounting frame 6 to rotate, thereby causing the stirring teeth 7 inside the mounting frame 6 to rotate. This mixes the sewage and flocculant inside the sedimentation tank 1, allowing the sewage to settle. After that, starting the water pump 16 discharges the relatively clear water at the top of the sedimentation tank 1 through the water pumping pipe 15, thus automating the entire purification process. The bottom of the sedimentation tank 1 is set as a slope with the same angle as the inclined plate 20, which allows the sludge at the bottom to slide along the slope during sedimentation and be discharged from the sludge discharge pipe 8, preventing sludge from accumulating at the bottom of the sedimentation tank 1 and causing blockage of the sludge discharge pipe 8.

[0032] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A thickening tank for heavy sedimentation and sludge discharge, comprising a sedimentation tank (1), characterized in that: The sedimentation tank (1) is equipped with an automatic processing mechanism (2); The automatic processing mechanism (2) includes a sealing cover (3), which is fixedly connected to the top of the sedimentation tank (1). A drive motor (4) is fixedly connected to the middle of the top wall of the sealing cover (3). A transmission rod (5) is fixedly connected to the output shaft of the drive motor (4). Mounting frames (6) are fixedly connected to both the left and right sides of the outer periphery of the transmission rod (5). Multiple sets of evenly distributed stirring teeth (7) are provided on the inner side of the mounting frames (6). A conveying pipe (13) is connected through and fixedly connected to the front end of the middle of the top wall of the sealing cover (3). A booster pump (14) is provided in the lower part of the conveying pipe (13). A water pumping pipe (15) is connected through and fixedly connected to the right side of the middle of the top wall of the sealing cover (3).

2. A thickening tank for heavy sedimentation and sludge discharge according to claim 1, characterized in that, The input end of the conveying pipe (13) passes through and is fixedly connected to the middle of the top wall of the storage barrel (12), and the storage barrel (12) is fixedly connected to the top of the base (11).

3. A thickening tank for heavy sedimentation and sludge discharge according to claim 2, characterized in that, The base (11) has connecting rods (10) fixedly connected to both ends of the lower rear wall. The connecting rods (10) are fixedly connected to the left and right sides of the middle of the front wall of the support frame (9).

4. A thickening tank for heavy sedimentation and sludge discharge according to claim 1, characterized in that, A sludge discharge pipe (8) is provided at the bottom of the middle part of the rear wall of the sedimentation tank (1), and an inspection door (17) is provided at the lower middle part of the left wall of the sedimentation tank (1).

5. A thickening tank for heavy sedimentation and sludge discharge according to claim 1, characterized in that, The output end of the pumping pipe (15) is equipped with a pumping pump (16), which is fixedly connected to the right side wall of the support frame (9).

6. A thickening tank for heavy sedimentation and sludge discharge according to claim 1, characterized in that, The sedimentation tank (1) is fixedly connected to the top of the inclined plate (20), and the inclined plate (20) is fixedly connected to the top of the support frame (9).

7. A thickening tank for heavy sedimentation and sludge discharge according to claim 1, characterized in that, The sedimentation tank (1) is provided with a feeding hopper (18) in the middle of the bottom wall, and a discharge pipe (19) is provided at the bottom of the feeding hopper (18).