Glass laser cutting and splitting production line

Abstract

The utility model is applicable to the technical field of glass cutting and splitting, and provides a glass laser cutting and splitting production line, which comprises a production line formed by sequentially arranging a cutting mechanism, a slicing mechanism and a sorting mechanism, the first workbench is arranged at the feeding end of the slicing mechanism, and the first cross beam can be movably arranged above the cutting mechanism in the length direction of the cutting mechanism. According to the glass laser cutting and splitting production line, through the production line composed of the cutting mechanism, the slicing mechanism and the sorting mechanism, the machining adaptability is high, glass made of high-hardness, high-melting-point and fragile materials can be machined, special-shaped patterns can be conveniently cut, fixed-point machining and fine machining are met, the machining efficiency is high, the follow-up edge grinding procedure can be omitted after cutting, and the production efficiency is high. The production and processing efficiency of the glass is improved, the processing requirements of complex patterns and fine parts can be met, and the qualified rate of finished products is high.

Description

Technical Field

[0001] This utility model belongs to the field of glass cutting and sharding technology, and in particular relates to a glass laser cutting and sharding production line. Background Technology

[0002] Glass cutting is a crucial step in glass processing, involving various methods and tools to ensure accuracy and efficiency. It is widely used in construction, automotive, electronics, and optics. In construction, glass cutting is used to create doors, windows, and curtain walls; in the automotive industry, it's used to make headlights and windshields; in electronics, it's used to create displays and touchscreens; and in optics, it's used to manufacture optical components such as lenses and prisms.

[0003] In existing technologies, glass needs to be precisely cut into specific sizes to meet design or functional requirements. Cutting shards can ensure that the glass is cut according to predetermined specifications to meet diverse needs. However, existing glass cutting shard production processes cannot cut irregular patterns well, and after manually cutting shards, subsequent edge grinding is required, which reduces the efficiency of glass production and processing. Utility Model Content

[0004] This invention provides a glass laser cutting and sharding production line, which aims to solve the problems of existing glass cutting and sharding production processes, which cannot effectively cut irregular patterns and require subsequent edge grinding after manual cutting.

[0005] This utility model is implemented as follows: a glass laser cutting and sharding production line includes a production line composed of a cutting mechanism, a slicing mechanism and a sorting mechanism arranged in sequence. The cutting mechanism includes a first worktable, a first crossbeam and a cutting head. The first worktable is disposed at the feeding end of the slicing mechanism. The first crossbeam is movable along the length direction of the cutting mechanism and is disposed above the cutting mechanism. The cutting head is movable along the width direction of the cutting mechanism and is disposed on the surface of the first crossbeam. A picosecond laser connected to the cutting head is disposed on the top of the first crossbeam.

[0006] The slicing mechanism includes a second worktable, two dual-drive electric slide rails, and a first full-face conveyor belt. The first full-face conveyor belt is located on the top of the slicing mechanism, which is located at the discharge end of the cutting mechanism. The two dual-drive electric slide rails are respectively located on the front and rear sides of the top of the second worktable. A second crossbeam is fixedly connected between the two drive parts at the same end of the two dual-drive electric slide rails. A CO2 laser is provided on one side of the sliding part driven by the second crossbeam, and a slicing head is provided at the output end of the CO2 laser.

[0007] Preferably, the front and rear sides of the top of the cutting mechanism are both laterally fixedly connected to a first single-drive electric slide rail, the first crossbeam is disposed between the surfaces of the sliding parts driven by the two first single-drive electric slide rails, and a second single-drive electric slide rail is laterally disposed on one side of the first crossbeam along the front to rear side of the cutting mechanism, and the cutting head is fixedly connected to the surface of the sliding part driven by the second single-drive electric slide rail.

[0008] Preferably, the sorting mechanism includes a sorting table and a second full-face conveyor belt. The sorting table is located at the discharge end of the slicing mechanism, and the second full-face conveyor belt is horizontally arranged on the top of the sorting table.

[0009] Preferably, the top of the cutting mechanism has several grooves, and the grooves are evenly spaced from the front to the rear of the cutting mechanism. A lifting conveyor belt is provided inside the grooves.

[0010] Preferably, the sorting mechanism has a waste box at the discharge end, the bottom of the waste box has several casters, and a handle is fixedly connected to the surface of the waste box.

[0011] Preferably, both the first workbench and the second workbench are provided with several height-adjustable support legs at their bottoms.

[0012] Beneficial effects

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The glass laser cutting and sharding production line of this utility model, composed of a cutting mechanism, a slicing mechanism, and a sorting mechanism, has strong processing adaptability. It can process glass with high hardness, high melting point, and brittle materials, and is easy to cut irregular shapes. It can meet the needs of fixed-point processing and fine processing, with high processing efficiency. Moreover, the subsequent edge grinding process can be eliminated after cutting, which improves the glass production and processing efficiency. It can meet the processing needs of complex shapes and fine parts, and the qualified rate of finished products is high, reducing the industrial cost of glass production. No water or cutting powder or other consumables are required during the processing, and no harmful substances are generated, making the production line more green and environmentally friendly. Manual sharding is not required, which reduces the workload of workers. Furthermore, by having two sharding heads work simultaneously, the processing efficiency of glass sharding is improved, thereby significantly improving the glass production and processing efficiency. Attached Figure Description

[0014] Figure 1 This is a front structural diagram of the present invention;

[0015] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 3 This is a top view of the structure of this utility model.

[0017] In the diagram: 1. Cutting mechanism; 2. Slicing mechanism; 3. CO2 laser; 4. Slicing head; 5. Sorting mechanism; 6. Waste box; 7. First worktable; 8. First single-drive electric slide rail; 9. First crossbeam; 10. Second single-drive electric slide rail; 11. Cutting head; 12. Picosecond laser; 13. Groove; 14. Lifting conveyor belt; 15. Dual-drive electric slide rail; 16. Second crossbeam; 17. First full-face conveyor belt; 18. Sorting table; 19. Second full-face conveyor belt; 20. Second worktable; 21. Handle; 22. Casters. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: a glass laser cutting and sharding production line, comprising a production line consisting of a cutting mechanism 1, a slicing mechanism 2 and a sorting mechanism 5 arranged in sequence. The cutting mechanism 1 includes a first worktable 7, a first crossbeam 9 and a cutting head 11. The first worktable 7 is disposed at the feeding end of the slicing mechanism 2, and the first crossbeam 9 is disposed above the cutting mechanism 1 and is movable along the length direction of the cutting mechanism 1.

[0020] The cutting head 11 is movable along the width direction of the cutting mechanism 1 and is disposed on the surface of the first crossbeam 9. The top of the first crossbeam 9 is provided with a picosecond laser 12 connected to the cutting head 11.

[0021] The slicing mechanism 2 includes a second worktable 20, two dual-drive electric slide rails 15, and a first full-face conveyor belt 17. The first full-face conveyor belt 17 is located on the top of the slicing mechanism 2, and the slicing mechanism 2 is located at the discharge end of the cutting mechanism 1. The two dual-drive electric slide rails 15 are respectively located on the front and rear sides of the top of the second worktable 20.

[0022] A second crossbeam 16 is fixedly connected between the two drive units at the same end of the two dual-drive electric slide rails 15. A CO2 laser 3 is provided on one side of the sliding unit driven by the second crossbeam 16, and a cleaving head 4 is provided at the output end of the CO2 laser 3.

[0023] Two cleaving heads 4 each cleave a portion of the glass, and the two work simultaneously, doubling the efficiency.

[0024] The production line, consisting of cutting mechanism 1, slicing mechanism 2 and sorting mechanism 5, has strong processing adaptability. It can process glass made of high-hardness, high-melting-point and brittle materials, and is easy to cut irregular shapes. It can meet the requirements of fixed-point processing and fine processing, and has high processing efficiency.

[0025] After cutting, the subsequent edge grinding process can be eliminated, improving the efficiency of glass production and processing. It can meet the processing needs of complex shapes and fine parts, and the finished product has a high qualification rate, reducing the industrial cost of glass production.

[0026] The process requires no consumables such as water and cutting powder, and does not produce harmful substances, making the production line more green and environmentally friendly. It eliminates the need for manual glass splitting, reducing the workload of workers. Furthermore, by having two splitting heads working simultaneously, it improves the processing efficiency of glass splitting, thereby significantly increasing the overall efficiency of glass production and processing.

[0027] Furthermore, the front and rear sides of the top of the cutting mechanism 1 are both horizontally fixedly connected with a first single-drive electric slide rail 8, and a first crossbeam 9 is disposed between the surfaces of the sliding parts driven by the two first single-drive electric slide rails 8. A second single-drive electric slide rail 10 is horizontally disposed on one side of the first crossbeam 9 along the front to rear side of the cutting mechanism 1, and the cutting head 11 is fixedly connected to the surface of the sliding part driven by the second single-drive electric slide rail 10.

[0028] In this embodiment, after the first single-drive electric slide rail 8 and the second single-drive electric slide rail 10 are working, they can drive the cutting head 11 to move. After the picosecond laser 12 is working, the cutting head 11 emits light, which can achieve precise cutting of glass of any shape.

[0029] Furthermore, the sorting mechanism 5 includes a sorting table 18 and a second full-face conveyor belt 19. The sorting table 18 is located at the discharge end of the slicing mechanism 2, and the second full-face conveyor belt 19 is horizontally arranged on the top of the sorting table 18.

[0030] In this embodiment, the second full-face conveyor belt 19 facilitates the receiving and conveying of the glass after it has been broken, and the staff can stand on the front and back of the sorting table 18 to sort and unload the glass.

[0031] Furthermore, the top of the cutting mechanism 1 is provided with several grooves 13, and the multiple grooves 13 are evenly distributed and arranged along the front and rear sides of the cutting mechanism 1. A lifting conveyor belt 14 is provided inside the grooves 13.

[0032] In this embodiment, after the lifting conveyor belt 14 rises above the first worktable 7, it can support and transport the glass. After the lifting conveyor belt 14 falls into the groove 13, the glass is placed on the top of the first worktable 7 for cutting, which improves the stability of the glass cutting process.

[0033] Furthermore, the sorting mechanism 5 is equipped with a waste box 6 at its discharge end, and the bottom of the waste box 6 is equipped with several casters 22. A handle 21 is fixedly connected to the surface of the waste box 6.

[0034] In this embodiment, the waste box 6 facilitates the collection and handling of waste residue. Later, staff can drag the handle 21 and use the casters 22 to move the waste residue.

[0035] Furthermore, both the first workbench 7 and the second workbench 20 are equipped with several height-adjustable support legs at their bottoms.

[0036] In this embodiment, the adjustable support feet facilitate the adjustment of the working height of the first workbench 7 and the second workbench 20, making it convenient for receiving and feeding materials.

[0037] The working principle and usage process of this utility model are as follows: After the utility model is installed, the lifting conveyor belt 14 falls into the groove 13, and the glass is placed on the top of the first workbench 7 for cutting, which improves the stability of the glass cutting process. After the first single-drive electric slide rail 8 and the second single-drive electric slide rail 10 are working, they can drive the cutting head 11 to move. After the picosecond laser 12 is working, the cutting head 11 emits light, which can achieve precise cutting of glass of any shape. After the lifting conveyor belt 14 rises above the first workbench 7, it can support and transport the glass. The two cleaving heads 4 respectively cleave a part of the glass. The two work at the same time, doubling the efficiency. The second full-face conveyor belt 19 facilitates the collection and transport of the cleaved glass. The staff can stand on the front and back of the sorting table 18 to sort and unload the materials. The waste box 6 facilitates the collection and transport of waste residue. Later, the staff can drag the handle 21 and roll the universal wheels 22 to transfer the waste residue.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A glass laser cutting and slicing production line, comprising a production line consisting of a cutting mechanism (1), a slicing mechanism (2), and a sorting mechanism (5) arranged in sequence, characterized in that: The cutting mechanism (1) includes a first worktable (7), a first crossbeam (9), and a cutting head (11). The first worktable (7) is located at the feeding end of the slicing mechanism (2). The first crossbeam (9) is movable along the length direction of the cutting mechanism (1) and is located above the cutting mechanism (1). The cutting head (11) is movable along the width direction of the cutting mechanism (1) and is located on the surface of the first crossbeam (9). A picosecond laser (12) connected to the cutting head (11) is located on the top of the first crossbeam (9). The slicing mechanism (2) includes a second worktable (20), two dual-drive electric slide rails (15) and a first full-face conveyor belt (17). The first full-face conveyor belt (17) is located on the top of the slicing mechanism (2). The slicing mechanism (2) is located at the discharge end of the cutting mechanism (1). The two dual-drive electric slide rails (15) are respectively located on the front and rear sides of the top of the second worktable (20). A second crossbeam (16) is fixedly connected between the two drive parts at the same end of the two dual-drive electric slide rails (15). A CO2 laser (3) is provided on one side of the sliding part driven by the second crossbeam (16). A slicing head (4) is provided at the output end of the CO2 laser (3).

2. The glass laser cutting and sharding production line as described in claim 1, characterized in that: The cutting mechanism (1) is horizontally fixedly connected to the front and rear sides of the top with a first single-drive electric slide rail (8). The first crossbeam (9) is disposed between the surfaces of the sliding parts driven by the two first single-drive electric slide rails (8). A second single-drive electric slide rail (10) is horizontally disposed on one side of the first crossbeam (9) from the front to the rear of the cutting mechanism (1). The cutting head (11) is fixedly connected to the surface of the sliding part driven by the second single-drive electric slide rail (10).

3. The glass laser cutting and sharding production line as described in claim 1, characterized in that: The sorting mechanism (5) includes a sorting table (18) and a second full-face conveyor belt (19). The sorting table (18) is located at the discharge end of the slicing mechanism (2), and the second full-face conveyor belt (19) is arranged horizontally on the top of the sorting table (18).

4. The glass laser cutting and sharding production line as described in claim 1, characterized in that: The top of the cutting mechanism (1) is provided with a plurality of grooves (13), and the plurality of grooves (13) are evenly spaced along the front to the rear side of the cutting mechanism (1), and a lifting conveyor belt (14) is provided inside the grooves (13).

5. A glass laser cutting and sharding production line as described in claim 1, characterized in that: The sorting mechanism (5) is provided with a waste box (6) at the discharge end. The bottom of the waste box (6) is provided with several casters (22), and a handle (21) is fixedly connected to the surface of the waste box (6).

6. The glass laser cutting and sharding production line as described in claim 1, characterized in that: Both the first workbench (7) and the second workbench (20) are provided with several height-adjustable support feet at their bottoms.

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