Heat treatment platform mechanism and heat treatment equipment
By designing active connection support and sealing components, the problem of poor sealing effect caused by thermal expansion deformation of the heat treatment platform structure was solved, thereby improving support strength and airtightness, ensuring equipment safety and pipe processing quality.
Patent Information
- Application Number
- CN202423122781.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-18
AI Technical Summary
The existing heat treatment platform structure suffers from severe thermal expansion and deformation of the supporting structure, resulting in poor sealing performance and affecting the quality and safety of pipe processing.
The support and sealing components, including support beams, pin seats, fixing seats and sealing gaskets, are designed as a movable, non-fixed limiting structure, and are filled with refractory material to ensure support strength and airtightness.
This reduces the impact of deformation on the support structure, improves the stability and airtightness of the platform, and ensures the safety of the equipment and the quality of pipe processing.
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Figure CN223548041U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of auxiliary devices for heat treatment furnaces, and in particular relates to a heat treatment platform mechanism and a heat treatment device equipped with the platform mechanism. Background Technology
[0002] In trolley heat treatment equipment, the tubes need to be arranged on a special platform for the heat treatment furnace. As the platform is fed into the heat treatment furnace, the furnace opening sealing requirements are high, and the temperature of the tubes inside the furnace needs to be monitored at all times, as well as the gas supply to the tubes.
[0003] In existing heat treatment processes, the support structure for the supporting tubes is integrally connected. After repeated heating and cooling cycles within the furnace, this support structure undergoes severe thermal expansion and deformation, directly leading to an inability to stably support the tubes for horizontal placement and significantly impacting tube transport. Furthermore, due to design flaws in the platform structure, the furnace opening seal is poor during heat treatment; it may even prevent the proper supply of gas to the tubes within the furnace, affecting the quality of tube production. Summary of the Invention
[0004] This application provides a heat treatment platform structure and heat treatment equipment, which solves the technical problems of unreasonable design of existing platform structures leading to severe deformation of the support structure and poor sealing effect between the platform and the furnace opening, thus affecting the processing of pipe materials.
[0005] To solve at least one of the above-mentioned technical problems, the technical solution adopted in this application is:
[0006] A heat treatment platform mechanism, comprising:
[0007] The base frame serves as the platform frame;
[0008] A support assembly for holding tubing is disposed inside the base frame and includes a plurality of support beams arranged in parallel along the width direction of the base frame, the support beams being movably connected to the base frame.
[0009] Furthermore, the base frame is provided with a plurality of pin seats and fixing seats that are inserted into the pin seats; the widths of the pin seats are all arranged in parallel along the length direction of the base frame, and the length of the fixing seats is set perpendicular to the width of the pin seats.
[0010] Furthermore, the base frame and the fixed seat, as well as the fixed seat and the pin seat, are movably connected to each other; each base frame is provided with at least two pin seats, and each pin seat is provided with one fixed seat.
[0011] Furthermore, the fixing seat is constructed as a T-shaped structure, with its lower section embedded in the pin hole on the pin seat; its upper end face is provided with a slot for securing the bottom width direction of the support beam.
[0012] Furthermore, it also includes a sealing assembly for sealing with the heat treatment furnace, which is disposed around the periphery of the base frame, including a sealing gasket and a tray frame for fixing the sealing gasket, the tray frame being movably engaged with the base frame via a tray bracket.
[0013] Furthermore, at the four corners of the base frame, there are slots for inserting the tray bracket. The top of the tray bracket is directly connected to the lower end face of the tray frame, and its lower end face is connected to the base frame through the slots.
[0014] Furthermore, the support beam is constructed with a flat bottom surface, and one end of its upper surface is provided with a stop block; the other end is constructed with a downward sloping surface.
[0015] Furthermore, the base frame is also provided with a first fitting for being penetrated by a thermocouple and a second fitting for being penetrated by a pipe, both of which are located on one side near one end of the slope of the support beam, and adjacent first fittings and second fittings are placed on both sides of any of the support beams.
[0016] Furthermore, the pipe fitting is constructed as an L-shaped structure, with its upper end suspended inside the base frame and its lower end passing through the bottom plate of the base frame and extending outward; a sealing plug is provided at the outward-extending end.
[0017] The second pipe fitting is constructed as a curved pipe with its upper end built into the inner side of the base frame, and its lower end passes through the side wall of the base frame and extends outward. The outward-extending end is provided with a sealing joint.
[0018] A heat treatment apparatus, equipped with the platform mechanism described above.
[0019] The heat treatment platform mechanism designed in this application employs a movable pipe support structure to minimize the impact of deformation, ensuring both support strength and stable pipe placement. The optimized platform structure improves airtightness, guaranteeing equipment safety and allowing for the timely delivery of gas into the furnace. This application also proposes a heat treatment device equipped with this platform mechanism. Attached Figure Description
[0020] Figure 1 This is a half-sectional top view of the platform structure in this application;
[0021] Figure 2 This is a side view of the platform structure in this application;
[0022] Figure 3 This is a schematic diagram of the sealing plug in pipe fitting 1 of this application;
[0023] Figure 4 This is a schematic diagram of the sealing joint in pipe fitting 2 of this application.
[0024] In the picture:
[0025] 10. Base frame; 20. Support assembly; 21. Support beam
[0026] 22. Pin holder; 23. Fixing base; 30. Sealing assembly
[0027] 31. Sealing gasket; 32. Pallet holder; 33. Pallet support bracket
[0028] 40. Pipe fittings; 41. Pipe body; 42. Sealing plugs
[0029] 50. Pipe Fitting II; 51. Pipe Body II; 52. Sealing Joint
[0030] 53. Felt block 54. Joint cover Detailed Implementation
[0031] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0032] This embodiment proposes a heat treatment platform mechanism, such as... Figure 1-2 As shown, the system includes a base frame 10, a support assembly 20 placed on the base frame 10, and a sealing assembly 30. The base frame 10 is a platform frame, comprising a base plate and a rectangular frame fixed integrally with the periphery of the base plate. A surrounding frame is also provided on the top surface of the frame to form a rectangular recessed frame with an opening at the top. The support assembly 20 is mainly used for placing pipes and is configured inside the base frame 10. It includes several support beams 21 arranged parallel to each other along the width direction of the base frame 10. That is, the length of the support beams 21 is set along the width direction of the base frame 10. All pipes are placed parallel to each other along their length direction on the support assembly formed by the parallel support beams 21. The length of the pipes is perpendicular to the length of the support beams 21. The support beams 21 and the base frame 10 are movably connected, which can reduce the expansion and deformation of the pipes during alternating hot and cold treatment in the heat treatment furnace, improve the deformation resistance of the suspended support beams 21, extend their service life, and ensure the stability of pipe transportation.
[0033] Specifically, the base frame 21 is provided with several pin seats 22 fixed to its base plate and fixing seats 23 that are inserted into the pin seats 22. The width of the pin seats 22 is arranged parallel to the length of the base frame 10, and the pin seats 22 are provided with pin holes that mate with the fixing seats 23. The length of the fixing seat 23 is perpendicular to the width of the pin seats 22, that is, the fixing seat 22 is constructed as a T-shaped structure, and its lower part is inserted into the pin hole on the pin seat 23. The upper end face of the fixing seat 22 is provided with a groove for securing the bottom width direction of the support beam 21.
[0034] The support beam 21 is constructed as a horizontal beam with both its upper and lower surfaces flush. One end of its upper surface has a stop block to prevent the pipe material from falling; the other end has a downward-sloping surface to facilitate material flow during unloading. The support beam 21 is suspended and parallel to each other inside the base frame 10 through the cooperation of the fixing seat 23 and the pin seat 10. The height of the support beam 21 is higher than the height of the sealing assembly 30, allowing the pipe material to be freely placed on the support beam 21 without interfering with the perimeter of the platform frame.
[0035] Furthermore, the base frame 21 and the fixed seat 23, as well as the fixed seat 23 and the pin seat 22, are movably connected to each other. Each base frame 21 is equipped with at least two pin seats 22, and each pin seat 22 is equipped with a fixed seat 23. By adopting a movably connected pipe support structure, the deformation impact between the base frame 21 and the fixed seat 23, and between the fixed seat 23 and the pin seat 22, is minimized, ensuring both support strength and stable pipe placement.
[0036] Furthermore, the sealing assembly 30 is mainly used for sealing with the heat treatment furnace. It is disposed on the perimeter frame of the base frame 21 and includes a sealing gasket 31 and a tray frame 32 for fixing the sealing gasket 31. The tray frame 32 is movably engaged with the base frame 10 through a tray bracket 33. That is, at the corners of the base frame 10, there are slots for inserting the tray bracket 33. To ensure airtightness, refractory material is filled in the gap between the slot and the tray bracket 33, which can improve the safety of the connection without affecting production quality. The top of the tray bracket 33 is directly connected to the lower end face of the tray frame 32, and its lower end face is connected to the base frame 10 through a slot. The tray frame 32 is a rectangular and continuously arranged planar frame, mainly used to fix the sealing gasket 31. In this embodiment, the sealing gasket 31 is a sealing rope commonly used in the art, which is made of high-temperature resistant fiber. The sealing rope can fit against the heat treatment furnace inlet to form a sealing surface.
[0037] During high-temperature production in the heat treatment furnace, the support beam 21 and the pallet frame will be affected by the temperature at different stages, and will continuously expand and contract. The expansion and contraction will occur within the connection range between the pin seat 22 and the fixed seat 23, and between the pallet bracket 33 and the slot, without affecting the deformation of the support beam 21 and the platform sealing surface, thus ensuring the safety and reliability of the heat treatment environment.
[0038] Furthermore, on the platform structure, the base frame 10 is also provided with several pipe fittings 40 for thermocouples to pass through and pipe fittings 50 for pipe materials to pass through. The pipe fittings 40 and 50 are arranged on the same side at intervals, that is, on the side close to one end of the slope of the support beam 10, and adjacent pipe fittings 40 and 50 are placed on both sides of any support beam 10.
[0039] like Figure 3 As shown, the fitting 40 is constructed in an L-shape, including a tube body 41 and a sealing plug 42. The upper end of the tube body 41 is suspended inside the base frame 10, and its lower end passes through the bottom plate of the base frame 10 and extends outward. The sealing plug 42 mates with the outwardly extending end of the tube body 41. The thermocouple enters the tube body 41 from the sealing plug 42 end, then enters the base frame 10, and is then directly bonded to the tube for operation; this is a conventional operation in the art.
[0040] like Figure 4 As shown, the second pipe fitting 50 is constructed as a curved pipe, including a second pipe body 51, a sealing joint 52, a felt block 53, and a joint cover 54. The upper end of the second pipe body 51 is built into the inner side of the base frame 10, and its lower end passes through the side wall of the base frame 10 and extends outward. The sealing joint 52 is located at its outwardly extending end. The inner side of the sealing joint 52 is provided with a high-temperature resistant sealing felt block 53 that contacts the end of the second pipe body 51, and the sealing joint 52 is threadedly connected to the second pipe body 51. At the end of the sealing joint 52, a joint cover 54 is also provided, which is threadedly engaged with it. The felt block 53 is installed inside the second pipe body 51. After the fitting is first bound to a thermocouple passing through the adjacent first pipe body 41 inside the base frame 10, the fitting passes through the second pipe body 51 and exits from the sealing joint 52 end, extending outside the base frame 10 to connect with an external gas pipeline. Multiple layers of high-temperature resistant sealing felt blocks 53 are arranged inside the sealing joint 52. A slit can be opened at the center of the felt block 53 to seal pipes of different sizes and specifications. This slit is a common structure in the field and is omitted here.
[0041] As can be seen from the above analysis, both the support component 20 and the sealing component 30 are designed as insert-type, non-fixed limiting structures. Refractory materials can be used to fill the gaps at the connection points, and the overall structure has sufficient sealing and safety. The furnace interior is kept under slight positive and negative pressure, and the safety atmosphere conditions meet the requirements. Based on the expansion of the components, it fully meets the requirements for the strength of the support structure and the flatness of the sealing surface of the furnace platform mechanism. Therefore, it can also replace the platform structure used in other heat treatment furnaces and can be widely applied. In addition, the thermocouples passing through the tubing in fitting 40 and fitting 50 passing through the tubing have one end inside the furnace and the other end outside the furnace. The tubing exits from inside the furnace and connects to the external pipeline after passing through a sealing joint. Both fittings 40 and 50 are left outside the furnace, ensuring the airtightness of the furnace and the safety of the equipment.
[0042] A heat treatment apparatus, equipped with the platform mechanism described above.
[0043] The heat treatment platform mechanism designed in this application employs a movable pipe support structure to minimize the impact of deformation, ensuring both support strength and stable pipe placement. The optimized platform structure improves airtightness, guaranteeing equipment safety and allowing for the timely delivery of gas into the furnace. This application also proposes a heat treatment device equipped with this platform mechanism.
[0044] The embodiments of this application have been described in detail above. These descriptions are merely preferred embodiments and should not be construed as limiting the scope of this application. All equivalent variations and modifications made within the scope of this application should still fall within the patent coverage of this application.
Claims
1. A heat treatment platform mechanism, characterized in that, include: The base frame serves as the platform frame; A support assembly for holding tubing is disposed inside the base frame and includes a plurality of support beams arranged in parallel along the width direction of the base frame, the support beams being movably connected to the base frame.
2. The heat treatment platform mechanism according to claim 1, characterized in that, The base frame is provided with a plurality of pin seats and fixing seats that are inserted into the pin seats; the widths of the pin seats are all arranged in parallel along the length direction of the base frame, and the length of the fixing seats is set perpendicular to the width of the pin seats.
3. The heat treatment platform mechanism according to claim 2, characterized in that, The base frame and the fixed seat, as well as the fixed seat and the pin seat, are movably connected to each other; each base frame is provided with at least two pin seats, and each pin seat is provided with one fixed seat.
4. A heat treatment platform mechanism according to claim 2 or 3, characterized in that, The fixing seat is constructed as a T-shaped structure, with its lower section embedded in the pin hole on the pin seat; its upper end face is provided with a slot for securing the bottom width direction of the support beam.
5. The heat treatment platform mechanism according to claim 1, characterized in that, It also includes a sealing assembly for sealing with a heat treatment furnace, which is disposed around the periphery of the base frame, including a sealing gasket and a tray frame for fixing the sealing gasket, the tray frame being movably engaged with the base frame via a tray bracket.
6. A heat treatment platform mechanism according to claim 5, characterized in that, At the four corners of the base frame, there are slots for inserting the tray bracket. The top of the tray bracket is directly connected to the lower end face of the tray frame, and its lower end face is connected to the base frame through the slots.
7. A heat treatment platform mechanism according to claim 5 or 6, characterized in that, The support beam is constructed with a flat bottom surface and a stop block at one end of its upper surface; the other end is constructed with a downward sloping surface.
8. A heat treatment platform mechanism according to claim 7, characterized in that, The base frame is also provided with a first fitting for being penetrated by a thermocouple and a second fitting for being penetrated by a pipe. Both fittings are located on one side near one end of the slope of the support beam, and the first and second fittings are placed on opposite sides of either support beam.
9. A heat treatment platform mechanism according to claim 8, characterized in that, One of the pipe fittings is constructed as an L-shaped structure, with its upper end suspended inside the base frame and its lower end passing through the bottom plate of the base frame and extending outward; a sealing plug is provided at the outward-extending end. The second pipe fitting is constructed as a curved pipe with its upper end built into the inner side of the base frame, and its lower end passes through the side wall of the base frame and extends outward. The outward-extending end is provided with a sealing joint.
10. A heat treatment apparatus, characterized in that, It is equipped with a platform mechanism as described in any one of claims 1-9.