Thermal zinc spraying device
By designing the installation components and zinc spraying components of the thermal zinc spraying device, stable and uniform spraying of the bar stock was achieved, solving the problems of uneven coating and safety hazards in the existing technology, and improving the coating efficiency and safety.
Patent Information
- Application Number
- CN202422934412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing thermal spraying zinc technology is mostly operated manually, which leads to uneven spraying and makes it difficult to rotate the bar stock, posing safety hazards.
Design a thermal zinc spraying device including a first fixing frame, first and second mounting components, and a zinc spraying component. The device achieves stable and uniform spraying by mechanical rotation and utilizes the cooperation of the mounting components and the zinc spraying component to achieve stable rotation and uniform plating of the bar stock.
This technology enables stable and uniform spraying of bar stock, improving the safety and efficiency of the spraying process and reducing the safety risks associated with manual operation.
Smart Images

Figure CN223548066U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zinc spraying technology, and more specifically, to a thermal zinc spraying device. Background Technology
[0002] With the development of science and technology, different production equipment has emerged. In the production of bar stock, thermal spraying zinc is used. The principle of thermal spraying zinc can be summarized as follows: first, high-pressure air and pipes are used to blow sand particles onto the workpiece surface to remove rust and oxide scale, while simultaneously roughening the surface to increase the adhesion of the thermal spray coating. Then, using oxygen, acetylene, or an electric heating source (electric heating for large workpieces, and oxygen or acetylene heating for medium and small workpieces), compressed air and a special tool (spray gun) are used to atomize zinc and spray it onto the metal surface at ultra-high speed. However, most existing thermal spraying zinc technologies are manual, and when spraying bar stock, not only is uneven spraying easy to occur, but the rotation of the bar stock is also inconvenient. Utility Model Content
[0003] Therefore, this utility model provides a thermal zinc spraying device, which makes thermal zinc spraying of bar stock more convenient and faster.
[0004] To address the aforementioned problems, this utility model provides a thermal spraying zinc device, comprising: a first fixed frame; a first mounting component slidably disposed on the first fixed frame; a second mounting component slidably disposed on the first fixed frame at one end away from the first mounting component, and the first mounting component and the second mounting component being disposed opposite to each other; a bar stock rotatably connected to the first mounting component and the second mounting component; a second fixed frame disposed on the side close to the first fixed frame; and a zinc spraying component slidably disposed on the second fixed frame, the zinc spraying component being used to spray zinc onto the bar stock.
[0005] Compared with existing technologies, the technical effects achieved by this solution are as follows: By setting a first mounting component and a second mounting component on a first fixed frame, the bar stock is rotatably connected by the two mounting components, allowing the bar stock to rotate between the two mounting components. Then, zinc is sprayed onto the bar stock by a zinc spraying component. This allows for stable and uniform zinc spraying of the bar stock through rotation. The mechanical rotation method is more stable than the manual method. At the same time, the rotation method driven by the two mounting components makes the rotation more stable, allowing the zinc spraying to cover the entire bar stock more comprehensively during rotation, thus ensuring the quality of the finished bar stock. Furthermore, the elimination of manual labor during the zinc spraying process eliminates the safety hazards to personnel and improves the overall safety of the spraying process.
[0006] In one embodiment of this utility model, the first mounting component and the second mounting component have the same structure.
[0007] Compared with existing technologies, the technical effects achieved by adopting this technical solution are as follows: by setting the two mounting components to have the same structure, it is more convenient to replace and maintain them in the future, and no extra structural design costs are required. Moreover, the two identical mounting components are also more convenient and faster to install.
[0008] In one embodiment of this utility model, the first mounting assembly further includes: a first fixing member; a sliding engagement member, the sliding engagement member and the first fixing frame being slidably engaged, such that the sliding engagement member can slide along the first fixing frame; and a rotating part, the rotating part being disposed on the first fixing member, the rotating part being used to engage the bar stock.
[0009] Compared with existing technologies, the technical effects achieved by this technical solution are as follows: by setting a first fixing part and a sliding mating part to slide together, the first fixing part can slide, thereby allowing the rotating part set on the first fixing part to slide. This ensures that it can be fitted when dealing with bars of different lengths, thus making the fixing more practical and compatible. At the same time, the cooperation between the rotating part and the bar makes the rotation of the bar more convenient and stable, thereby making the subsequent spraying more uniform and stable.
[0010] In one embodiment of this utility model, the thermal spraying zinc device further includes: a slide rail, which is disposed on the first fixed frame, and the slide rail and the sliding mating component are in sliding engagement.
[0011] Compared with the existing technology, the technical effects achieved by adopting this technical solution are as follows: by setting the slide rail on the first fixed frame, and then through the cooperation of the slide rail and the sliding mating part, the sliding of the sliding mating part is made more stable, and the installation and disassembly of the sliding mating part is also more convenient, thereby improving the practicality of the overall device. At the same time, the operation of the sliding structure is simpler and the efficiency is higher during operation.
[0012] In one embodiment of this utility model, the thermal spraying zinc device further includes: the slide rail is disposed on both sides of the first fixed frame; the sliding fitting and the slide rail are slidably embedded and fitted together, so that the first fixed member is slidably fixed to the first fixed frame.
[0013] Compared with existing technologies, the technical effects achieved by this technical solution are as follows: by setting slide rails on both sides of the first fixed frame and setting sliding mating parts and slide rails for embedded fitting, the sliding mating parts are more firmly fixed. At the same time, the embedded setting on both sides makes the sliding mating parts more stable when sliding, ensuring the convenience and stability of use. In addition, the slide rails on both sides can also ensure the stability of the entire equipment when the rotating part rotates, ensuring the stability of rotation, thereby making the spraying more uniform and stable.
[0014] In one embodiment of this utility model, the rotating part further includes: a power component; a rotating component connected to the power component and used to connect the bar stock; and a support component disposed close to the rotating component and used to support the bar stock.
[0015] Compared with existing technologies, the technical effects achieved by this technical solution are as follows: by setting a rotating component to connect to a power component, the power component can drive the rotating component to rotate, making the rotation of the bar more convenient and faster. At the same time, a support component is set to support the bar, making the rotation of the bar more stable and ensuring the stability of the bar during spraying, thereby making the sprayed coating more uniform.
[0016] In one embodiment of this utility model, the rotating component is provided with a conical cavity, which is used to accommodate one end of the bar stock.
[0017] Compared with existing technologies, the technical effects achieved by adopting this technical solution are as follows: by setting the rotating part with a conical cavity, the conical cavity can better accommodate the end of the bar stock, ensuring the stability of the bar stock during rotation, thereby making subsequent spraying more convenient and stable, and ensuring better uniformity of the coating.
[0018] In one embodiment of this utility model, the thermal spraying zinc device further includes: the second fixing frame is provided with a guide rail; the zinc spraying component and the guide rail are slidably engaged, so that the zinc spraying component can slide along the guide rail.
[0019] Compared with existing technologies, the technical effects achieved by adopting this technical solution are as follows: by setting a guide rail on the second fixed frame, and through the sliding cooperation between the zinc spraying component and the guide rail, the sliding of the zinc spraying component is made more stable. At the same time, the setting of the guide rail ensures that the sliding of the zinc spraying component has a fixed track, ensuring the accuracy of the sliding trajectory. In addition, the setting of the guide rail facilitates the installation of the zinc spraying component, improving the practicality of the overall equipment.
[0020] In one embodiment of this utility model, the zinc spraying assembly further includes: a second fixing member; a slider disposed on the second fixing member, and the slider and the guide rail being connected in cooperation; and a zinc spraying member slidably disposed on the second fixing member.
[0021] Compared with the existing technology, the technical effects achieved by adopting this technical solution are as follows: by setting a slider on the second fixing part and setting the slider and guide rail to cooperate and connect, the sliding and fixing of the second fixing part is more convenient and quick. At the same time, a sliding setting for the zinc spraying part is also set, which allows the zinc spraying height to be adjusted by sliding the zinc spraying part, thereby making the zinc spraying of the bar more convenient and stable, and thus making the sprayed coating more uniform.
[0022] By adopting the technical solution of this utility model, the following technical effects can be achieved:
[0023] (1) By setting a first mounting component and a second mounting component on the first fixed frame, the bar is rotated and connected by the two mounting components, so that the bar rotates between the two mounting components, and then zinc is sprayed by the zinc spraying component. This allows the bar to be stably and evenly sprayed by rotation. The mechanical rotation method is more stable than the manual method. At the same time, the rotation method of the bar driven by the two mounting components makes the rotation more stable, so that the spraying during rotation can cover the entire bar more comprehensively, thus ensuring the output of the bar. At the same time, the absence of manual means will not cause safety hazards to personnel during spraying, thus improving the safety of the overall spraying process.
[0024] (2) By setting a rotating part to connect the power part, the power part can drive the rotating part to rotate, making the rotation of the bar more convenient and faster. At the same time, a support part is set to support the bar, making the rotation of the bar more stable and ensuring the stability of the bar during spraying, thus making the sprayed coating more uniform.
[0025] (3) By setting the rotating part to have a conical cavity, the end of the bar can be better accommodated through the conical cavity, ensuring the stability of the bar during rotation, which makes the subsequent spraying more convenient and stable, and ensures better uniformity of the coating. Attached Figure Description
[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 One of the structural schematic diagrams of a thermal zinc spraying device provided in this embodiment of the present utility model;
[0028] Figure 2 A second schematic diagram of a thermal zinc spraying device provided in an embodiment of this utility model;
[0029] Figure 3 for Figure 2 Enlarged view of region A in the middle;
[0030] Figure 4 for Figure 1 Enlarged view of region B in the middle;
[0031] Figure 5 for Figure 2 A magnified view of region C in the middle.
[0032] Explanation of reference numerals in the attached figures:
[0033] 100. Thermal spraying zinc device; 110. First fixing frame; 120. First mounting assembly; 121. First fixing member; 122. Sliding mating member; 123. Rotating part; 124. Rotating member; 125. Support member; 130. Second mounting assembly; 140. Bar stock; 150. Second fixing frame; 160. Zinc spraying assembly; 161. Second fixing member; 162. Slider; 163. Zinc spraying component. Detailed Implementation
[0034] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0035] [First Embodiment]
[0036] See Figures 1-5 This utility model provides a thermal zinc spraying device 100, which includes: a first fixing frame 110; a first mounting component 120 slidably disposed on the first fixing frame 110; a second mounting component 130 slidably disposed on the first fixing frame 110 at one end away from the first mounting component 120, and the first mounting component 120 and the second mounting component 130 are arranged opposite to each other; a bar stock 140, which is rotatably connected to the first mounting component 120 and the second mounting component 130; a second fixing frame 150 disposed on one side close to the first fixing frame 110; and a zinc spraying component 160 slidably disposed on the second fixing frame 150, which is used to spray zinc onto the bar stock 140.
[0037] Specifically, in actual use, the bar stock 140 is first taken from the waiting area. The taking method can be by a robotic arm, and the distance between the first mounting component 120 and the second mounting component 130 can be adjusted by controlling the sliding of the first mounting component 120 and the second mounting component 130 so that the distance can be easily placed into the bar stock 140. The adjustment method can be manual adjustment or automatic mechanical adjustment. The first mounting component 120 and the second mounting component 130 can be fixed by a rack and pinion mechanism with a cylinder for movement and locking.
[0038] Next, the two ends of the bar stock 140 are placed into the rotating parts 124 of the first mounting assembly 120 and the second mounting assembly 130, respectively. Then, the power unit is activated to drive the rotating parts 124 to rotate. The power unit can be a motor or a cylinder. Then, the zinc spraying assembly 160 is moved to the designated spraying position. The movement can be controlled by a program or manually. Then, the height of the zinc spraying part 163 is adjusted, and the equipment is turned on to perform zinc spraying.
[0039] Preferably, by setting a first mounting component 120 and a second mounting component 130 on the first fixing frame 110, the bar stock 140 is rotatably connected by the two mounting components, so that the bar stock 140 rotates between the two mounting components, and then is sprayed with zinc by the zinc spraying component 160. This allows the bar stock 140 to be stably and uniformly sprayed with zinc through rotation. The mechanical rotation method is more stable than the manual method. At the same time, the rotation of the bar stock 140 driven by the two mounting components makes the rotation more stable, so that the spraying during rotation can more comprehensively cover the entire bar stock 140, thereby ensuring the quality of the bar stock 140. At the same time, the absence of manual labor during spraying eliminates the safety hazards to personnel and improves the overall safety of the spraying process.
[0040] Specifically, the first mounting component 120 and the second mounting component 130 have the same structure.
[0041] Preferably, by setting the two mounting components to have the same structure, it is more convenient to replace and repair them in the future, and there is no need for extra structural design costs. Moreover, the two identical mounting components are also more convenient and faster to install.
[0042] Specifically, the first mounting assembly 120 further includes: a first fixing member 121; a sliding engagement member 122, which is slidably engaged with the first fixing frame 110, so that the sliding engagement member 122 can slide along the first fixing frame 110; and a rotating part 123, which is disposed on the first fixing member 121 and is used to engage with the bar stock 140.
[0043] Preferably, by setting the first fixing member 121 and the sliding fitting member 122 to slide, the first fixing member 121 can slide, thereby allowing the rotating part 123 set on the first fixing member 121 to slide. This ensures that it can be fitted when dealing with bars 140 of different lengths, thus making the fixing more practical and compatible. At the same time, the cooperation between the rotating part 123 and the bar 140 makes the rotation of the bar 140 more convenient and stable, thereby making the subsequent spraying more uniform and stable.
[0044] Specifically, the thermal spray zinc device 100 further includes a slide rail, which is disposed on the first fixed frame 110, and the slide rail and the sliding mating part 122 are slidably mated.
[0045] Specifically, the sliding mating part 122 can be a roller.
[0046] Preferably, by setting a slide rail on the first fixed frame 110, and then cooperating with the slide rail and the sliding mating part 122, the sliding of the sliding mating part 122 is made more stable, and the installation and disassembly of the sliding mating part 122 are made more convenient, thereby improving the practicality of the overall device. At the same time, the operation of the sliding structure is simpler and the efficiency is higher during operation.
[0047] Specifically, the thermal spray zinc device 100 further includes: the slide rail is disposed on both sides of the first fixed frame 110; the sliding fitting 122 and the slide rail are slidably embedded and fitted together, so that the first fixed member 121 is slidably fixed to the first fixed frame 110.
[0048] Preferably, by setting slide rails on both sides of the first fixed frame 110, and setting sliding mating parts 122 and slide rails to be embedded in each other, the sliding mating parts 122 are more firmly fixed. At the same time, the embedded setting on both sides makes the sliding mating parts 122 more stable when sliding, ensuring the convenience and stability of use. In addition, the slide rails on both sides can also ensure the stability of the whole equipment when the rotating part 123 rotates, ensuring the stability of rotation, thereby making the spraying more uniform and stable.
[0049] Specifically, the rotating part 123 further includes: a power component; a rotating component 124, which is connected to the power component and is used to connect the bar stock 140; and a support component 125, which is disposed close to the rotating component 124 and is used to support the bar stock 140.
[0050] Preferably, by setting a rotating component 124 to connect to a power component, the power component can drive the rotating component 124 to rotate, thereby making the rotation of the bar stock 140 more convenient and faster. At the same time, a support component 125 is set to support the bar stock 140, thereby making the rotation of the bar stock 140 more stable, ensuring the stability of the bar stock 140 during spraying, and thus making the sprayed coating more uniform.
[0051] Specifically, the rotating component 124 is provided with a conical cavity, which is used to accommodate one end of the bar stock 140.
[0052] Preferably, by providing a conical cavity in the rotating component 124, the end of the bar stock 140 can be better accommodated through the conical cavity, ensuring the stability of the bar stock 140 during rotation, thereby making subsequent spraying more convenient and stable, and ensuring better uniformity of the coating.
[0053] Specifically, the thermal spraying zinc device 100 further includes: the second fixing frame 150 is provided with a guide rail; the zinc spraying assembly 160 and the guide rail are slidably engaged, so that the zinc spraying assembly 160 can slide along the guide rail.
[0054] Preferably, by setting a guide rail on the second fixed frame 150, and by sliding the zinc spraying component 160 and the guide rail, the sliding of the zinc spraying component 160 is more stable. At the same time, the setting of the guide rail ensures that the sliding of the zinc spraying component 160 has a fixed track, ensuring the accuracy of the sliding trajectory. In addition, the setting of the guide rail facilitates the installation of the zinc spraying component 160, improving the practicality of the overall equipment.
[0055] Specifically, the zinc spraying assembly 160 further includes: a second fixing member 161; a slider 162, which is disposed on the second fixing member 161 and is connected to the guide rail; and a zinc spraying member 163, which is slidably disposed on the second fixing member 161.
[0056] Preferably, by setting the slider 162 on the second fixing member 161 and setting the slider 162 to cooperate with the guide rail, the sliding and fixing of the second fixing member 161 is made more convenient and quick. At the same time, the zinc spraying member 163 is also set to slide, so that the height of zinc spraying can be adjusted by sliding the zinc spraying member 163, thereby making the spraying of the bar 140 more convenient and stable, and thus making the sprayed coating more uniform.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A thermal zinc spraying device, characterized in that, The thermal zinc spraying device includes: First fixing frame (110); A first mounting component (120) is slidably mounted on the first fixing frame (110); The second mounting component (130) is slidably disposed on the first fixing frame (110) at one end away from the first mounting component (120), and the first mounting component (120) and the second mounting component (130) are disposed opposite to each other; A bar stock (140) is rotatably connected to the first mounting assembly (120) and the second mounting assembly (130); The second fixing bracket (150) is located on the side close to the first fixing bracket (110); A zinc spraying assembly (160) is slidably disposed on the second fixing frame (150) and is used to spray zinc onto the bar stock (140).
2. The thermal zinc spraying apparatus according to claim 1, characterized in that, The first mounting component (120) and the second mounting component (130) have the same structure.
3. The thermal zinc spraying apparatus according to claim 1, characterized in that, The first installation component (120) also includes: First fastener (121); A sliding engagement component (122) is slidably engaged with the first fixed frame (110), such that the sliding engagement component (122) can slide along the first fixed frame (110); A rotating part (123) is provided on the first fixing member (121) and is used to cooperate with the bar stock (140).
4. The thermal zinc spraying apparatus according to claim 3, characterized in that, The thermal zinc spraying device also includes: The slide rail is disposed on the first fixed frame (110), and the slide rail and the sliding engagement member (122) are in sliding engagement.
5. The thermal zinc spraying apparatus according to claim 4, characterized in that, The thermal zinc spraying device also includes: The slide rails are located on both sides of the first fixed frame (110); The sliding engagement component (122) and the slide rail are slidably embedded together, so that the first fixing component (121) is slidably fixed to the first fixing frame (110).
6. The thermal zinc spraying apparatus according to claim 3, characterized in that, The rotating part (123) further includes: Power components; A rotating component (124) is connected to the power component and is used to connect the bar stock (140). A support member (125) is disposed near the rotating member (124) and is used to support the bar stock (140).
7. The thermal zinc spraying apparatus according to claim 6, characterized in that, The rotating component (124) is provided with a conical cavity for accommodating one end of the bar stock (140).
8. The thermal zinc spraying apparatus according to claim 1, characterized in that, The thermal zinc spraying device also includes: The second fixing frame (150) is provided with guide rails; The zinc spraying assembly (160) and the guide rail are slidably engaged, allowing the zinc spraying assembly (160) to slide along the guide rail.
9. The thermal zinc spraying apparatus according to claim 8, characterized in that, The zinc spraying assembly (160) also includes: Second fastener (161); A slider (162) is disposed on the second fixing member (161), and the slider (162) is connected to the guide rail. A zinc-sprayed component (163) is slidably disposed on the second fixing component (161).