Mildew-proof treatment device for carpet fabric production
By designing an anti-mold treatment device for carpet fabric production, a dust removal mechanism is used to stand up the carpet fibers and remove dust. Then, an anti-mold agent is sprayed and dried, which solves the problem that the anti-mold agent cannot penetrate into the carpet, thus achieving effective anti-mold treatment and improving production efficiency.
Patent Information
- Application Number
- CN202423192810.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing technologies, anti-mold agents are sprayed onto the surface of carpet fibers, which cannot penetrate deep into the carpet to exert an anti-mold effect. Furthermore, dust and impurities on the carpet affect the effectiveness of the anti-mold agent.
A mildew-proofing device for carpet fabric production has been designed, comprising a pile-turning and dust removal mechanism and a mildew-proofing spraying mechanism. The device uses a brush to stand up the hair and remove dust, followed by spraying atomized mildew-proofing agent and air drying.
This allows the anti-mold treatment agent to penetrate deep into the carpet, improving its anti-mold effect, preventing dust from affecting the carpet, and increasing production efficiency.
Smart Images

Figure CN223548245U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-mildew technology for carpet fabrics, and in particular to an anti-mildew treatment device for carpet fabric production. Background Technology
[0002] For example, Chinese patent CN215163688U discloses an anti-mildew treatment device for carpet fabric production. A first nozzle and a second nozzle are fixedly connected to both ends of a double-rod electric push rod. The nozzles on the first nozzle and the second nozzle are alternately distributed, so that the first nozzle and the second nozzle can spray the carpet fabric evenly under the drive of the double-rod electric push rod, which can improve the quality of the carpet fabric.
[0003] However, the anti-mold treatment device in the above application directly sprays the anti-mold treatment agent onto the carpet surface. Because the carpet hair is tangled or lying flat, the anti-mold treatment agent floats on the surface of the hair and cannot penetrate into the carpet, thus affecting the anti-mold effect of the anti-mold treatment agent. In addition, the dust and impurities on the carpet are not removed, which also affects the effectiveness of the anti-mold treatment agent. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an anti-mildew treatment device for carpet fabric production, which solves the technical problem that existing anti-mildew treatment agents are sprayed on the surface of carpet fibers and cannot penetrate into the carpet to exert an anti-mildew effect, thus achieving the purpose of enabling the anti-mildew treatment agent to penetrate into the carpet for anti-mildew treatment.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a mildew-proof treatment device for carpet fabric production, comprising a conveyor belt installed in a conveyor table, wherein the conveyor table is provided with a dust-removing mechanism for removing dust from the flattened hairs on the carpet, and a mildew-proof spraying mechanism for spraying mildew-proof agent onto the carpet.
[0006] The dust removal mechanism includes bearing seats installed on the front and rear sides of the conveyor table, and a rotating shaft is rotatably connected inside the bearing seats. A brush is sleeved on the rotating shaft. A drive motor for driving the rotating shaft to rotate is installed on the bearing seats. An adjustment component for adjusting the height of the brush is provided on the bearing seats.
[0007] A further improvement is that the adjustment assembly includes adjustment frames installed on the front and rear sides of the conveyor platform, and the adjustment frames are provided with slide grooves for the bearing seats to slide up and down. An electric lifting rod is installed on the top of the adjustment frame, and the free end of the electric lifting rod passes through the adjustment frame, extends into the slide groove, and is connected to the bearing seat. The adjustment frame is provided with a dust removal assembly for sucking up dust and impurities on the carpet.
[0008] A further improvement is that the dust removal assembly includes a crossbeam installed between two adjusting frames, and a vacuum cleaner is installed on the top of the crossbeam. The vacuum cleaner's suction port is equipped with a suction pipe, and a dust removal hood is installed at an angle at the bottom of the suction pipe.
[0009] A further improvement is that the anti-mildew spraying mechanism includes a gantry frame installed in the middle of the conveyor table, and a liquid storage tank is installed on the top of the gantry frame. A water pump is installed on the liquid storage tank, and a liquid delivery pipe with its bottom penetrating through the gantry frame is installed at the outlet of the water pump. A spraying disc is installed at the bottom of the liquid delivery pipe, and atomizing spray holes are arrayed at the bottom of the spraying disc. A drying component for quickly drying the carpet after spraying the anti-mildew agent is installed on the right side of the conveyor table.
[0010] A further improvement is that the air-drying assembly includes an air-drying box installed on the right side of the conveyor, and the top of the air-drying box has an array of air inlets, each of which is equipped with an air-drying fan.
[0011] A further improvement is that a transparent tempered glass observation window is installed on the side of the liquid storage tank, and an injection pipe for adding anti-mildew agent is installed on the top of the liquid storage tank.
[0012] By means of the above technical solution, this utility model provides an anti-mildew treatment device for carpet fabric production, which has at least the following beneficial effects:
[0013] 1. This utility model uses a drive motor to rotate a rotating shaft inside a bearing housing, which in turn drives a brush on the rotating shaft to rotate and brush up the hair on the carpet conveyed by the conveyor belt. This makes the tangled or lying hair on the carpet stand up, which facilitates the subsequent anti-mildew agent to penetrate into the carpet and exert its effect.
[0014] 2. This utility model uses a vacuum cleaner, through the cooperation of the vacuum hose and dust cover, to remove dust and broken hairs deep inside the carpet during the brushing process, thus preventing dust and other impurities from affecting the effectiveness of the subsequent anti-mildew agent.
[0015] 3. This utility model uses a water pump to pump the anti-mildew agent in the storage tank into the infusion pipe, and then into the spray plate, where it is atomized and sprayed out through the atomizing nozzles at the bottom, thereby uniformly spraying the anti-mildew agent onto the carpet after dust removal. Attached Figure Description
[0016] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.
[0017] In the attached diagram:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the independent side view of the dust removal mechanism and its subordinate mechanisms of this utility model;
[0020] Figure 3 This is a schematic diagram of the independent side view of the tufting dust removal mechanism and the distance adjustment component of this utility model;
[0021] Figure 4 This is a schematic diagram of the independent side view of the anti-mildew spraying mechanism of this utility model.
[0022] In the diagram: 1. Conveyor platform; 2. Conveyor belt;
[0023] 3. Fluffing and dust removal mechanism; 31. Bearing housing; 32. Rotating shaft; 33. Brush; 34. Drive motor;
[0024] 35. Adjustment assembly; 351. Adjustment frame; 352. Slide rail; 353. Electric lifting rod;
[0025] 36. Dust removal assembly; 361. Crossbeam; 362. Vacuum cleaner; 363. Suction hose; 364. Dust hood;
[0026] 4. Anti-mildew spraying mechanism; 41. Gantry frame; 42. Liquid storage tank; 43. Water pump; 44. Infusion pipe; 45. Spraying tray;
[0027] 46. Drying assembly; 461. Drying box; 462. Drying fan;
[0028] 47. Observation window; 48. Injection tube. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example 1
[0031] Addressing the problem that existing anti-mold treatment agents, when sprayed onto the surface of carpet fibers, cannot penetrate deep into the carpet to achieve an anti-mold effect, this embodiment provides an anti-mold treatment device for carpet fabric production. Please refer to... Figures 1-4This embodiment provides an anti-mold treatment device for carpet fabric production, which enables the anti-mold agent to penetrate deep into the carpet for anti-mold treatment. The anti-mold treatment device for carpet fabric production includes a conveyor belt 2 installed within a conveyor table 1. The conveyor table 1 is equipped with a dust-removing mechanism 3 for removing dust from the carpet fibers that have fallen over, and an anti-mold spraying mechanism 4 for spraying the carpet with an anti-mold agent. The dust-removing mechanism 3 brushes up the tangled and flat fibers of the carpet, making them stand upright, and removes dust and impurities deep within the fibers to prevent them from affecting the effectiveness of the anti-mold agent. Subsequently, the anti-mold spraying mechanism 4 evenly sprays the carpet with the anti-mold agent for anti-mold treatment.
[0032] Because existing anti-mold treatment agents are sprayed onto the surface of carpet fibers and cannot penetrate deep into the carpet to achieve an anti-mold effect, this device is equipped with a pile-turning and dust removal mechanism 3. The pile-turning and dust removal mechanism 3 includes bearing seats 31 installed on the front and rear sides of the conveyor table 1, and a rotating shaft 32 is rotatably connected inside the bearing seats 31. A brush 33 is sleeved on the rotating shaft 32. A drive motor 34 is installed on the bearing seats 31 to drive the rotating shaft 32 to rotate. An adjustment component 35 is provided on the bearing seats 31 to adjust the height of the brush 33. When the drive motor 34 is started, it drives the rotating shaft 32 to rotate inside the bearing seats 31, which in turn drives the brush 33 on the rotating shaft 32 to rotate and brush the fibers on the carpet conveyed by the conveyor belt 2 in the opposite direction, so that the intertwined or lying fibers on the carpet stand up, making it easier for the anti-mold agent to penetrate deep into the carpet to achieve its effect.
[0033] Since different carpets have different thicknesses, the fixed-height brush 33 has a narrow application range. Therefore, the device is also equipped with an adjustment component 35. The adjustment component 35 includes an adjustment frame 351 installed on the front and rear sides of the conveyor table 1. The adjustment frame 351 has a groove 352 for the bearing seat 31 to slide up and down. An electric lifting rod 353 is installed on the top of the adjustment frame 351. The free end of the electric lifting rod 353 passes through the adjustment frame 351, extends into the groove 352, and is connected to the bearing seat 31. The adjustment frame 351 is equipped with a dust removal component 36 for sucking up dust and impurities on the carpet. Depending on the thickness of the carpet, the electric lifting rod 353 is activated to drive the bearing seat 31 to slide up and down in the groove 352 on the adjustment frame 351, thereby driving the brush 33 to move up and down to adapt to the re-pilling work of carpets of different thicknesses, thus improving the applicability of the device.
[0034] Since carpets need to be stored and transported after production, they may become moldy if anti-mold treatment is not performed during this process. Therefore, the device is also equipped with an anti-mold spraying mechanism 4. The anti-mold spraying mechanism 4 includes a gate frame 41 installed in the middle of the conveyor table 1, and a liquid storage tank 42 is installed on the top of the gate frame 41. A water pump 43 is installed on the liquid storage tank 42, and a delivery pipe 44 with its bottom penetrating through the gate frame 41 is installed at the outlet of the water pump 43. A spraying plate 45 is installed at the bottom of the delivery pipe 44, and atomizing spray holes are arrayed at the bottom of the spraying plate 45. A drying component 46 for quickly drying the carpet after spraying the anti-mold agent is installed on the right side of the conveyor table 1. When the carpet after being refurbished and dusted passes through the bottom of the gate frame 41 via the conveyor belt 2, the water pump 43 is started to pump the anti-mold agent in the liquid storage tank 42 into the delivery pipe 44, and then into the spraying plate 45, where it is atomized and sprayed out through the atomizing spray holes at the bottom, thereby uniformly spraying the anti-mold agent onto the carpet.
[0035] Since the anti-mildew agent sprayed on the carpet needs to be left to air dry, it will seriously affect the processing efficiency during mass production. Therefore, the device is also equipped with an air drying component 46. The air drying component 46 includes an air drying box 461 installed on the right side of the conveyor 1. The top of the air drying box 461 has an array of air inlets, and each air inlet is equipped with an air drying fan 462. When the carpet sprayed with anti-mildew agent is conveyed into the air drying box 461 by the conveyor belt 2, the air drying fan 462 is activated to quickly air dry the carpet, thereby improving the production efficiency.
[0036] The side of the liquid storage tank 42 is equipped with an observation window 47 made of transparent tempered glass, and the top of the liquid storage tank 42 is equipped with an injection tube 48 for adding anti-mold agent. The remaining amount of anti-mold agent in the liquid storage tank 42 can be observed through the observation window 47, so that it is convenient to replenish the liquid in time through the injection tube 48.
[0037] Example 2
[0038] Based on Example 1, such as Figures 1-4 As shown, since dust or hair inevitably gets inside the carpet fibers during the production process, the device is also equipped with a dust removal component 36. The dust removal component 36 includes a crossbeam 361 installed between two adjusting frames 351, and a vacuum cleaner 362 is installed on the top of the crossbeam 361. The vacuum cleaner 362 has a suction pipe 363 installed at its suction port, and a dust removal cover 364 is installed at an angle at the bottom of the suction pipe 363. As the brush 33 rotates, it brushes up the carpet fibers, and the dust and broken hairs hidden inside the carpet are brushed out. At this time, the vacuum cleaner 362 is activated, and the dust and hair brushed out are removed by the cooperation of the suction pipe 363 and the dust removal cover 364, so as to prevent the dust from affecting the subsequent anti-mildew agent.
[0039] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mildew-proofing treatment device for carpet fabric production, comprising a conveyor belt (2) installed within a conveyor table (1), characterized in that: The conveyor (1) is equipped with a dust removal mechanism (3) for removing dust from the fallen hair on the carpet, and a mildew spraying mechanism (4) for spraying mildew inhibitor onto the carpet. The dust removal mechanism (3) includes bearing seats (31) installed on the front and rear sides of the conveyor table (1), and a rotating shaft (32) is rotatably connected inside the bearing seat (31). A brush (33) is sleeved on the rotating shaft (32). A drive motor (34) for driving the rotating shaft (32) to rotate is installed on the bearing seat (31). An adjustment component (35) for adjusting the height of the brush (33) is provided on the bearing seat (31).
2. The anti-mildew treatment device for carpet fabric production according to claim 1, characterized in that: The adjustable component (35) includes an adjustable frame (351) installed on the front and rear sides of the conveyor (1), and the adjustable frame (351) is provided with a slide groove (352) for the bearing seat (31) to slide up and down. An electric lifting rod (353) is installed on the top of the adjustable frame (351), and the free end of the electric lifting rod (353) passes through the adjustable frame (351), extends into the slide groove (352) and is connected to the bearing seat (31). The adjustable frame (351) is provided with a dust removal component (36) for removing dust and impurities from the carpet.
3. The anti-mildew treatment device for carpet fabric production according to claim 2, characterized in that: The dust removal assembly (36) includes a crossbeam (361) installed between two adjusting brackets (351), and a vacuum cleaner (362) is installed on the top of the crossbeam (361). The vacuum cleaner (362) has a vacuum pipe (363) installed at its vacuum port, and a dust cover (364) is installed at an angle at the bottom of the vacuum pipe (363).
4. The anti-mildew treatment device for carpet fabric production according to claim 1, characterized in that: The anti-mildew spraying mechanism (4) includes a gantry frame (41) installed in the middle of the conveyor (1), and a liquid storage tank (42) is installed on the top of the gantry frame (41). A water pump (43) is installed on the liquid storage tank (42), and a liquid delivery pipe (44) with its bottom penetrating through the gantry frame (41) is installed at the outlet of the water pump (43). A spraying plate (45) is installed at the bottom of the liquid delivery pipe (44), and atomizing spray holes are arrayed at the bottom of the spraying plate (45). A drying component (46) for quickly drying the carpet after spraying the anti-mildew agent is installed on the right side of the conveyor (1).
5. The anti-mildew treatment device for carpet fabric production according to claim 4, characterized in that: The air drying assembly (46) includes an air drying box (461) installed on the right side of the conveyor (1), and the top of the air drying box (461) is arrayed with air inlets, and each air inlet is equipped with an air drying fan (462).
6. The anti-mildew treatment device for carpet fabric production according to claim 4, characterized in that: The liquid storage tank (42) has an observation window (47) made of transparent tempered glass installed on its side, and an injection tube (48) for adding anti-mildew agent is installed on the top of the liquid storage tank (42).