Edge cutting mechanism of inclined wire forming machine

By designing an adjustable oblique wire forming machine edge cutting mechanism and adopting a segmented cutting structure, the problem of uneven edge cutting of high-toughness biodegradable nonwoven fabric was solved, achieving high-precision cutting and low paper loss rate, and reducing production costs.

CN223548310UActive Publication Date: 2025-11-14CHANGSHU FEILONG NON WOVEN MACHINERY
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Patent Information

Application Number
CN202423190097.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-14
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The existing edge-cutting device of the inclined wire forming machine is difficult to effectively cut high-toughness biodegradable nonwoven fabric, resulting in uneven edge cutting, high paper loss rate, affecting the quality of the formed fiber web and increasing production costs.

Method used

A cutting mechanism for a slanted mesh forming machine was designed, which adopts an adjustable cutting component and a multi-nozzle structure, including a preliminary cutting nozzle, a deep cutting nozzle, and a separation cutting nozzle. The segmented cutting ensures the flatness and accuracy of the fiber mesh edge.

Benefits of technology

It improves cutting accuracy, reduces paper waste, ensures the flatness and effective cutting of the formed fiber mesh edges, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an edge cutting mechanism of an inclined wire forming machine and belongs to the technical field of non-woven equipment. Comprising a pair of stand columns, a cross beam arranged between the two stand columns, a water pipe fixed to the cross beam and a pair of edge cutting assemblies oppositely arranged at the two ends of the upper portion of the cross beam, and the stand columns are arranged on a pair of stand column sliding rails in a sliding mode. The edge cutting assembly comprises an edge cutting sliding rail, a sliding block sliding along the edge cutting sliding rail, an edge cutting frame fixed to the sliding block, a first clamping base adjustably installed on one side of the edge cutting frame, a second clamping base adjustably installed on the other side of the edge cutting frame and a separation cutting spray pipe adjustably installed on the first clamping base. The third clamping seat is adjustably mounted on the second clamping seat, a preliminary cutting spray pipe and a deepening cutting spray pipe are respectively clamped on the third clamping seat, and the water pipe supplies water to the separation cutting spray pipe, the preliminary cutting spray pipe and the deepening cutting spray pipe of the edge cutting device. The device has the advantages of improving cutting precision and reducing paper damage rate; and the edge of the formed fiber net can be effectively cut off, and the flatness is kept.
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Description

Technical Field

[0001] This utility model belongs to the field of nonwoven equipment technology, specifically relating to a cutting mechanism for a slant mesh forming machine suitable for biodegradable and washable wet-process wood pulp nonwoven fabric. Background Technology

[0002] The inclined wire forming machine is one of the more commonly used nonwoven equipment. The paddle box spreads wood pulp evenly on the wire mesh to form fibers. After forming, edge trimming is usually required to maintain the smoothness of the edges. With increasing environmental awareness, environmentally friendly nonwoven fabrics have received widespread attention. Among them, biodegradable and washable nonwoven fabrics are currently among the most popular. These environmentally friendly nonwoven fabrics typically incorporate chopped fibers such as Tencel and viscose, which increases both cost and the toughness of the formed fiber web. However, conventional edge trimming devices are no longer sufficient to handle the cutting of these fibers. Furthermore, existing edge trimming devices, due to their lower precision, are prone to uneven cutting, high paper waste, and even incomplete cutting, seriously affecting the quality of the formed fiber web. High paper waste also means more wasted wood pulp, which increases the manufacturing cost of the finished product.

[0003] In view of the above, it is necessary to design a cutting mechanism for a slanted wire forming machine that is simple in structure, low in cost, has high processing accuracy and low paper loss rate, and can effectively cut washable wet-laid wood pulp nonwoven fabric. To this end, the applicant has made a beneficial design, and the technical solution described below arose from this background. Utility Model Content

[0004] The objective of this invention is to provide a cutting mechanism for a slanted wire mesh forming machine, which helps to improve the adjustment structure so that the cutting position and angle can be adjusted to improve accuracy and reduce paper waste rate. It also helps to improve the cutting structure to cut gradually and ensure that the edge of the formed fiber mesh is effectively cut off and its flatness is maintained.

[0005] The present invention accomplishes its objective as follows: a cutting mechanism for a slanted mesh forming machine includes a pair of columns, a crossbeam positioned between the two columns and fixed at both ends above the corresponding columns, a water pipe fixed to the crossbeam and parallel to the crossbeam, and a pair of cutting components positioned opposite each other at the upper ends of the crossbeam. The columns are slidably mounted on the pair of column slide rails. Each cutting component includes a cutting slide rail extending along the length of the crossbeam, a slider sliding along the cutting slide rail, a cutting frame fixed to the slider, a first clamp adjustable on one side of the cutting frame, a second clamp adjustable on the other side of the cutting frame, a separation cutting nozzle adjustable on the first clamp, and a third clamp adjustable on the second clamp. The third clamp holds a preliminary cutting nozzle and a deep cutting nozzle, respectively. The water pipe supplies water to the separation cutting nozzle, the preliminary cutting nozzle, and the deep cutting nozzle of the two cutting components.

[0006] In a specific embodiment of this utility model, the lower end of each column is formed with a column base. The column base and the corresponding column slide rail are slidably and fixedly connected by a pair of column adjusting screws. The screw head of the column adjusting screw is slidably disposed in the column slide rail, and the threaded end passes upward through the column slide rail and the column base and is connected to a column adjusting nut. Tightening the column adjusting nut makes the column base and the column slide rail fixedly connected, while loosening the column adjusting nut makes the column base and the column slide rail slidably connected.

[0007] In another specific embodiment of this utility model, a four-way connector is connected to each end of the water pipe. The four-way connector is connected to the separation cutting nozzle, the preliminary cutting nozzle, and the deepening cutting nozzle on the corresponding side via flexible hoses. The water pipe is fixed to the crossbeam by a pair of water pipe fixing seats. The water pipe fixing seats are fixed to the bottom of the crossbeam by screws. A clamp is provided on each water pipe fixing seat. The clamp wraps around the water pipe. After passing through the water pipe fixing seat, the threaded sections on both ends of the clamp are screwed into nuts to lock the water pipe. One end of the water pipe is closed, and a water pipe valve is provided on the other end. The water pipe valve is connected to an external water source through a pipeline.

[0008] In another specific embodiment of this utility model, the cutting slide rail is fixed to the crossbeam by screws, and the slider slides within the corresponding cutting slide rail with damping adjustment to change the cutting position of the cutting assembly.

[0009] In another specific embodiment of this utility model, the trimming frame is fixed to the corresponding slider by screws. A trimming frame connecting shaft is welded to the trimming frame. One end of the first clamp is wrapped around one end of the trimming frame connecting shaft. The first clamp can rotate and adjust around the trimming frame connecting shaft, and the angle is locked by screws. The other end of the first clamp is wrapped around a separating cutting nozzle connecting shaft. The separating cutting nozzle connecting shaft can rotate and adjust, and the angle is locked by screws. The separating cutting nozzle is fixed to a fourth clamp. A fourth clamp hole is formed in the middle of the fourth clamp. The fourth clamp hole is fitted onto the separating cutting nozzle connecting shaft and fixed by screws. One end of the first clamp is wrapped around the separating cutting nozzle, causing the separating cutting nozzle to face downwards, and is fixed with screws. One end of the second clamp is wrapped around the other end of the edge trimming frame connecting shaft. The second clamp can rotate and adjust around the edge trimming frame connecting shaft, and the angle can be locked with screws. The other end of the second clamp is wrapped around a third clamp fixing shaft. The third clamp fixing shaft can rotate and adjust, and the angle can be locked with screws. A third clamp hole is opened in the middle of the third clamp. The third clamp hole is fitted onto the third clamp fixing shaft and fixed with screws. The two ends of the third clamp are wrapped around the preliminary cutting nozzle and the deep cutting nozzle, respectively, causing the preliminary cutting nozzle and the deep cutting nozzle to face downwards, and are fixed with screws.

[0010] In another specific embodiment of this utility model, a separation cutting nozzle is installed at the lower end of the separation cutting nozzle, and the inner diameter of the needle hole of the separation cutting nozzle is 1mm.

[0011] In a further specific embodiment of this utility model, a preliminary cutting nozzle is installed at the lower end of the preliminary cutting nozzle, and the inner diameter of the needle hole of the preliminary cutting nozzle is 0.6mm.

[0012] In a further specific embodiment of this utility model, a deep cutting nozzle is installed at the lower end of the deep cutting nozzle, and the inner diameter of the needle hole of the deep cutting nozzle is 0.8mm.

[0013] The present invention, by adopting the above-mentioned structure, has the following advantages: First, due to the structure of the edge-cutting component sliding and adjusting on the crossbeam and the nozzle direction and position being adjusted by rotating the clamp, the cutting position and angle can be adjusted arbitrarily, effectively improving the cutting accuracy and reducing the paper waste rate; Second, due to the structure of segmented and gradual cutting using a preliminary cutting nozzle, a deep cutting nozzle, and a separation cutting nozzle, it ensures that the edge of the formed fiber web can be effectively cut off and maintain flatness. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;

[0015] Figure 2 This is a usage diagram of an application example of this utility model.

[0016] In the diagram: 1. Column, 11. Column base, 12. Column adjusting screw, 121. Column adjusting nut; 2. Crossbeam; 3. Water pipe, 31. Four-way connector, 32. Water pipe fixing seat, 321. Clamp, 33. Water pipe valve; 4. Column slide rail; 5. Edge trimming assembly, 51. Edge trimming slide rail, 52. Slider, 53. Edge trimming frame, 531. Edge trimming frame connecting shaft, 54. First clamp, 541. Separating cutting nozzle connecting shaft, 55. Second clamp, 551. Third clamp fixing shaft, 56. Separating cutting nozzle, 561. Separating cutting nozzle needle, 562. Fourth clamp, 5621. Fourth clamp hole, 57. Deepening cutting nozzle, 571. Deepening cutting nozzle needle, 58. Preliminary cutting nozzle, 581. Preliminary cutting nozzle needle, 59. Third clamp, 591. 6. Third clamping hole; 7. Frame; 8. Water absorption device; 9. Conveyor curtain; 10. Formed fiber web. Detailed Implementation

[0017] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. However, the description of the embodiments is not a limitation on the technical solution. Any formal but not substantive changes made based on the concept of this utility model should be considered within the protection scope of this utility model.

[0018] In the following description, all directional or positional concepts involving up, down, left, right, front, and back are based on... Figure 1 The positions shown are for reference only and should not be construed as a particular limitation on the technical solutions provided by this utility model.

[0019] Please see Figure 1 , Figure 2 This utility model relates to a cutting mechanism for a slanted mesh forming machine, including a pair of columns 1, a crossbeam 2 disposed between the two columns 1 and with its two ends fixed above the corresponding columns, a water pipe 3 fixed on the crossbeam 2 and disposed parallel to the crossbeam, and a pair of cutting components 5 disposed opposite to each other at the two ends above the crossbeam 2.

[0020] The technical innovation of this utility model is as follows: the aforementioned columns 1 are slidably mounted on a pair of column slide rails 4 respectively, and the aforementioned edge cutting assembly 5 includes an edge cutting slide rail 51 extending along the length direction of the crossbeam 2, a slider 52 sliding along the edge cutting slide rail 51, an edge cutting frame 53 fixed on the slider 52, a first clamp 54 adjustablely mounted on one side of the edge cutting frame 53, a second clamp 55 adjustablely mounted on the other side of the edge cutting frame 53, a separation cutting nozzle 56 adjustablely mounted on the first clamp 54, and a third clamp 59 adjustablely mounted on the second clamp 55. The aforementioned third clamp 59 respectively holds a preliminary cutting nozzle 58 and a deep cutting nozzle 57. The aforementioned water pipe 3 is used to supply water to the separation cutting nozzle 56, the preliminary cutting nozzle 58 and the deep cutting nozzle 57 of the two aforementioned edge cutting devices 5 respectively.

[0021] In this embodiment, the lower end of the aforementioned column 1 is respectively configured with a column base 11. The aforementioned column base 11 and the corresponding column slide rail 4 are slidably and fixedly connected by a pair of column adjusting screws 12. The screw head of the aforementioned column adjusting screw 12 is slidably disposed in the column slide rail 4, while the threaded end passes upward through the column slide rail 4 and the column base 11 and is connected to a column adjusting nut 121. Tightening the aforementioned column adjusting nut 121 makes the column base 11 and the column slide rail 4 fixedly connected, while loosening the aforementioned column adjusting nut 121 makes the column base 11 and the column slide rail 4 slidably connected. The aforementioned cutting slide rail 51 is fixed to the crossbeam 2 by screws. The aforementioned slider 52 slides within the corresponding cutting slide rail 51 with damping adjustment to change the cutting position of the cutting assembly 5.

[0022] Furthermore, each end of the aforementioned water pipe 3 is connected to a four-way connector 31. The four-way connector 31 is connected to the corresponding side of the separation cutting nozzle 56, the preliminary cutting nozzle 58, and the deepening cutting nozzle 57 via flexible hoses. The aforementioned water pipe 3 is fixed to the crossbeam 2 by a pair of water pipe fixing seats 32. The aforementioned water pipe fixing seats 32 are fixed to the bottom of the crossbeam 2 by screws. Each of the aforementioned water pipe fixing seats 32 is provided with a clamp 321. The aforementioned clamp 321 wraps around the water pipe 3. After passing through the water pipe fixing seats 32, the threaded sections of the clamp 321 are screwed with nuts to lock the aforementioned water pipe 3. One end of the aforementioned water pipe 3 is closed, and a water pipe valve 33 is provided on the other end. The aforementioned water pipe valve 33 is connected to an external water source through a pipeline. In this embodiment, the pressure of the external water source is preferably 3MPa.

[0023] Please continue reading. Figure 1The aforementioned trimming frame 53 is fixed to the corresponding slider 52 by screws. A trimming frame connecting shaft 531 is welded to the aforementioned trimming frame 53. One end of the aforementioned first clamp 54 encircles one end of the trimming frame connecting shaft 531. The aforementioned first clamp 54 can rotate and adjust around the trimming frame connecting shaft 531, and the angle can be locked by screws. The other end of the aforementioned first clamp 54 encircles a separating cutting nozzle connecting shaft 541. The aforementioned separating cutting nozzle connecting shaft 541 can rotate and adjust, and the angle can be locked by screws. The aforementioned separating cutting nozzle 56 is fixed to a fourth clamp 562. A fourth clamp hole 5621 is opened in the middle of the aforementioned fourth clamp 562. The aforementioned fourth clamp hole 5621 is sleeved on the separating cutting nozzle connecting shaft 541 and fixed by screws. One end of the aforementioned fourth clamp 562 encircles... The separating cutting nozzle 56 is oriented downwards and fixed with screws. One end of the aforementioned second clamp 55 is wrapped around the other end of the cutting frame connecting shaft 531. The aforementioned second clamp 55 can be rotated and adjusted around the cutting frame connecting shaft 531 and the angle can be locked with screws. The other end of the aforementioned second clamp 55 is wrapped around a third clamp fixing shaft 551. The aforementioned third clamp fixing shaft 551 can be rotated and adjusted and the angle can be locked with screws. A third clamp hole 591 is opened in the middle of the aforementioned third clamp 59. The aforementioned third clamp hole 591 is sleeved on the third clamp fixing shaft 551 and fixed with screws. The two ends of the aforementioned third clamp 59 are wrapped around the preliminary cutting nozzle 58 and the deep cutting nozzle 57 respectively, so that the preliminary cutting nozzle 58 and the deep cutting nozzle 57 are oriented downwards and fixed with screws.

[0024] Furthermore, a separation cutting nozzle 561 is installed at the lower end of the aforementioned separation cutting nozzle 56. The inner diameter of the needle hole of the aforementioned separation cutting nozzle 561 is not limited in any way, but is preferably 1 mm in this embodiment. A preliminary cutting nozzle 581 is installed at the lower end of the aforementioned preliminary cutting nozzle 58. The inner diameter of the needle hole of the aforementioned preliminary cutting nozzle 581 is also not limited in any way, but is preferably 0.6 mm in this embodiment. A deep cutting nozzle 571 is installed at the lower end of the aforementioned deep cutting nozzle 57. The inner diameter of the needle hole of the aforementioned deep cutting nozzle 571 is also not limited in any way, but is preferably 0.8 mm in this embodiment.

[0025] Please see Figure 2 and combined Figure 1The aforementioned column slide rail 4 is fixed to the frame 6 with screws. The aforementioned column 1, crossbeam 2, water pipe 4 and edge cutting assembly 5 are located above the frame 6. The frame 6 is provided with water suction devices 7 on both sides of the edge cutting mechanism. The aforementioned water suction device 7 is connected to the conveying curtain 8 through roller drive above it. The aforementioned conveying curtain 8 is covered with a shaped fiber net 9. The shaped fiber net 9 is located below the aforementioned crossbeam 2, water pipe 4 and edge cutting assembly 5. In actual use, firstly, by adjusting the position of the aforementioned slider 52 on the corresponding cutting slide rail 51, the preliminary cutting nozzle 58, the deepening cutting nozzle 57, and the separation cutting nozzle 56 are moved to positions closest to the edge of the formed fiber mesh 9. Then, the aforementioned first clamp 54, second clamp 55, third clamp 59, and fourth clamp 562 are rotated so that the water jets sprayed by the preliminary cutting nozzle 581, the deepening cutting nozzle 571, and the separation cutting nozzle 561 can cut the formed fiber mesh 9 at a suitable angle. Specifically, the formed fiber mesh 9 is first cut by the water jet sprayed by the preliminary cutting nozzle 581, then the cut position is cut a second time by the water jet sprayed by the deepening cutting nozzle 571, and finally the cut position is cut a third time by the water jet sprayed by the separation cutting nozzle 561, until the formed fiber mesh 9 is completely cut off and separated, thus completing the entire cutting process. This invention employs a segmented, step-by-step cutting method using a preliminary cutting nozzle 581, a deep cutting nozzle 571, and a separation cutting nozzle 561, which ensures that the edges of the formed fiber web are effectively cut off while maintaining its flatness.

[0026] In summary, the technical solution provided by this utility model makes up for the shortcomings of the prior art, successfully completes the invention task, and faithfully realizes the technical effects described by the applicant in the above technical effect column.

Claims

1. A cutting edge mechanism for a slanted mesh forming machine, comprising a pair of columns (1), a crossbeam (2) disposed between the two columns (1) and fixed at both ends above the corresponding columns, a water pipe (3) fixed on the crossbeam (2) and arranged parallel to the crossbeam, and a pair of cutting edge components (5) disposed opposite to each other at the two ends above the crossbeam (2), characterized in that: The columns (1) are slidably mounted on a pair of column slide rails (4). The edge cutting assembly (5) includes an edge cutting slide rail (51) extending along the length of the crossbeam (2), a slider (52) sliding along the edge cutting slide rail (51), an edge cutting frame (53) fixed on the slider (52), a first clamp (54) adjustable on one side of the edge cutting frame (53), a second clamp (55) adjustable on the other side of the edge cutting frame (53), a separation cutting nozzle (56) adjustable on the first clamp (54), and a third clamp (59) adjustable on the second clamp (55). The third clamp (59) holds a preliminary cutting nozzle (58) and a deep cutting nozzle (57) respectively. The water pipe (3) is used to supply water to the separation cutting nozzle (56), the preliminary cutting nozzle (58), and the deep cutting nozzle (57) of the two edge cutting assemblies (5).

2. The edge-cutting mechanism of the inclined mesh forming machine according to claim 1, characterized in that: The lower end of each column (1) is formed with a column base (11). The column base (11) and the corresponding column slide rail (4) are slidably and fixedly connected by a pair of column adjusting screws (12). The screw head of the column adjusting screw (12) is slidably disposed in the column slide rail (4), and the threaded end passes upward through the column slide rail (4) and the column base (11) and is connected to a column adjusting nut (121). Tightening the column adjusting nut (121) makes the column base (11) and the column slide rail (4) fixedly connected, while loosening the column adjusting nut (121) makes the column base (11) and the column slide rail (4) slidably connected.

3. The edge-cutting mechanism of the inclined mesh forming machine according to claim 1, characterized in that: The two ends of the water pipe (3) are respectively connected to a four-way connector (31). The four-way connector (31) is connected to the separation cutting nozzle (56), the preliminary cutting nozzle (58) and the deepening cutting nozzle (57) on the corresponding side by a flexible hose. The water pipe (3) is fixed to the crossbeam (2) by a pair of water pipe fixing seats (32). The water pipe fixing seats (32) are fixed to the bottom of the crossbeam (2) by screws. A clamp (321) is provided on the water pipe fixing seats (32). The clamp (321) wraps around the water pipe (3). After the two ends of the clamp (321) pass through the water pipe fixing seats (32), the threaded section on it is screwed with a nut to lock the water pipe (3). One end of the water pipe (3) is closed, and a water pipe valve (33) is provided on the other end. The water pipe valve (33) is connected to an external water source through a pipeline.

4. The edge-cutting mechanism of the inclined mesh forming machine according to claim 1, characterized in that: The cutting slide rail (51) is fixed to the crossbeam (2) by screws, and the slider (52) is adjusted by damping within the corresponding cutting slide rail (51) to change the cutting position of the cutting assembly (5).

5. The edge-cutting mechanism of the inclined mesh forming machine according to claim 1, characterized in that: The trimming frame (53) is fixed to the corresponding slider (52) by screws. A trimming frame connecting shaft (531) is welded to the trimming frame (53). One end of the first clamp (54) is wrapped around one end of the trimming frame connecting shaft (531). The first clamp (54) can rotate and adjust around the trimming frame connecting shaft (531) and the angle can be locked by screws. The other end of the first clamp (54) is wrapped around a separation cutting nozzle connecting shaft (541). The separation cutting nozzle connecting shaft (541) can rotate and adjust and the angle can be locked by screws. The separation cutting nozzle (56) is fixed on a fourth clamp (562). A fourth clamp hole (5621) is opened in the middle of the fourth clamp (562). The fourth clamp hole (5621) is sleeved on the separation cutting nozzle connecting shaft (541) and fixed by screws. One end of the fourth clamp (562) is wrapped around the... The separation cutting nozzle (56) is positioned downwards and fixed with screws. One end of the second clamp (55) is wrapped around the other end of the edge trimming frame connecting shaft (531). The second clamp (55) can be rotated and adjusted around the edge trimming frame connecting shaft (531) and the angle can be locked with screws. The other end of the second clamp (55) is wrapped around a third clamp fixing shaft (551). The third clamp fixing shaft (551) can be rotated and adjusted and the angle can be locked with screws. A third clamp hole (591) is opened in the middle of the third clamp (59). The third clamp hole (591) is sleeved on the third clamp fixing shaft (551) and fixed with screws. The two ends of the third clamp (59) are wrapped around the preliminary cutting nozzle (58) and the deep cutting nozzle (57) respectively, so that the preliminary cutting nozzle (58) and the deep cutting nozzle (57) are downwards and fixed with screws.

6. The edge-cutting mechanism of the inclined mesh forming machine according to claim 1, characterized in that: A separation cutting nozzle (561) is installed at the lower end of the separation cutting nozzle (56), and the inner diameter of the needle hole of the separation cutting nozzle (561) is 1 mm.

7. The edge-cutting mechanism of the inclined mesh forming machine according to claim 1, characterized in that: A preliminary cutting nozzle (581) is installed at the lower end of the preliminary cutting nozzle (58), and the inner diameter of the needle hole of the preliminary cutting nozzle (581) is 0.6 mm.

8. The edge-cutting mechanism of the inclined mesh forming machine according to claim 1, characterized in that: A deep cutting nozzle (571) is installed at the lower end of the deep cutting nozzle (57), and the inner diameter of the needle hole of the deep cutting nozzle (571) is 0.8mm.