Device convenient for processing end of steel wire rope body
By designing a device that facilitates the processing of the wire rope ends, and using a hydraulically driven mold to clamp the wire rope, the problem of manual handling required by traditional devices is solved, thus achieving automated wire rope end processing and reducing the labor intensity of operators.
Patent Information
- Application Number
- CN202423044728.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Traditional wire rope crimping machines lack components for securing the wire rope, requiring manual handling when pressing the end cap sleeve onto the wire rope end, thus increasing the workload for operators.
Design a device for easy processing of the ends of steel wire ropes, including a base, a fixed workbench, a lower mold, a mounting bracket, an adjustment component, and a clamping component. The upper mold and the lower mold are driven by a hydraulic cylinder to clamp the steel wire rope, thereby achieving automated fixing and pressing of the end cap sleeve.
It reduces the workload of operators and improves the convenience and efficiency of wire rope end processing.
Smart Images

Figure CN223548324U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire rope end processing technology, and in particular to a device for facilitating the processing of wire rope body ends. Background Technology
[0002] Wire rope end treatment is a crucial step in ensuring the safe use of wire ropes. Common treatment methods include tinning, stamping, stainless steel wire rope locking end caps, and pressing joints. Tinning involves melting solder and then applying it to the wire rope end to prevent fraying and burr formation. Stamping and locking end caps use molds or locking devices to fix the end, ensuring a neat appearance and quick setup. Pressing joints use molds and presses to shape the joint, ensuring connection strength. When treating wire rope ends, a wire rope pressing machine can be used to press the end cap sleeve tightly onto the wire rope end, thereby enhancing the strength and toughness of the wire rope end and preventing breakage or detachment during use. Traditional wire rope pressing machines lack components for securing the wire rope, requiring manual operation to continuously hold the wire rope while pressing the end cap sleeve onto its end. This increases the workload for operators and makes wire rope end processing inconvenient. Therefore, a device for easy wire rope end processing is needed to solve these problems. Utility Model Content
[0003] The main purpose of this utility model is to provide a device for facilitating the processing of the ends of steel wire ropes, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A device for facilitating the processing of the ends of a wire rope includes a base, a fixed workbench fixedly mounted on the upper end of the base, a lower mold fixedly mounted on the upper end of the workbench, a mounting bracket fixedly mounted on the front end of the lower mold, an adjusting assembly rotatably mounted on the mounting bracket, and two clamping assemblies symmetrically mounted on the adjusting assembly. Each clamping assembly consists of a mounting base plate, a semi-annular plate, and a semi-annular clamping block. The semi-annular plate is fixedly mounted on the upper end of the mounting base plate, and the semi-annular clamping block is fixedly mounted on the inner wall of the semi-annular plate.
[0006] Preferably, four guide rods are symmetrically fixedly installed on the upper end of the fixed worktable, and a top bracket is fixedly installed on the upper end of the four guide rods. A hydraulic cylinder is installed on the top bracket, and a movable worktable is slidably installed on the four guide rods. The movable worktable is also fixedly connected to the piston rod of the hydraulic cylinder.
[0007] Preferably, an upper mold is fixedly installed at the lower end of the mobile worktable, and the upper mold is located above the lower mold.
[0008] Preferably, the mounting bracket consists of a mounting base plate and supporting side plates. There are two supporting side plates, which are symmetrically fixedly installed on the upper end of the mounting base plate. The supporting side plates are provided with through holes. The mounting base plate and supporting side plates are fixedly connected to the lower mold.
[0009] Preferably, the adjustment assembly consists of a bidirectional lead screw and a rotary handle. There are two rotary handles that are symmetrically fixed at both ends of the bidirectional lead screw. The bidirectional lead screw is rotatably installed in two through holes opened on two support side plates. The two rotary handles are respectively located on the outer sides of the two support side plates.
[0010] Preferably, the mounting base plate on the clamping assembly has a threaded hole, and the mounting base plate is mounted on the bidirectional lead screw on the adjusting assembly through the threaded hole.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] By setting an installation bracket on the lower mold, rotating an adjustment component on the installation bracket, and symmetrically setting two clamping components on the adjustment component, the installation bracket, adjustment component, and clamping components work together to clamp and fix the wire rope to be processed at the end. This avoids the need for manual continuous holding of the wire rope when pressing the end cap sleeve onto the end of the wire rope, thereby reducing the workload of operators and ultimately making the processing of the wire rope end more convenient. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 For the present utility model Figure 1 A magnified view of point A;
[0015] Figure 3 This is a schematic diagram of the mounting bracket and adjustment assembly of this utility model;
[0016] Figure 4 This is a schematic diagram of the clamping assembly of this utility model.
[0017] In the diagram: 1. Equipment base; 2. Fixed workbench; 3. Guide rod; 4. Top bracket; 5. Hydraulic cylinder; 6. Moving workbench; 7. Upper mold; 8. Mounting bracket; 9. Adjustment assembly; 10. Clamping assembly; 11. Mounting base plate; 12. Supporting side plate; 13. Through hole; 14. Two-way lead screw; 15. Rotating handle; 16. Mounting base plate; 17. Threaded hole; 18. Semi-circular plate; 19. Semi-circular clamping block; 20. Lower mold. Detailed Implementation
[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0019] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, a device for facilitating the processing of the ends of a wire rope includes a base 1. A fixed workbench 2 is fixedly mounted on the upper end of the base 1. A lower mold 20 is fixedly mounted on the upper end of the fixed workbench 2. A mounting bracket 8 is fixedly mounted on the front end of the lower mold 20. An adjusting component 9 is rotatably mounted on the mounting bracket 8. Two clamping components 10 are symmetrically mounted on the adjusting component 9. Each clamping component 10 consists of a mounting base 16, a semi-annular plate 18, and a semi-annular clamping block 19. The semi-annular plate 18 is fixedly mounted on the upper end of the mounting base 16, and the semi-annular clamping block 19 is fixedly mounted on the inner wall of the semi-annular plate 18. Four guide rods 3 are symmetrically fixedly mounted on the upper end of the fixed workbench 2. A top bracket 4 is fixedly mounted on the upper end of the four guide rods 3. A hydraulic cylinder 5 is mounted on the top bracket 4. A sliding cylinder 5 is mounted on the four guide rods 3. A movable worktable 6 is fixedly connected to the piston rod of the hydraulic cylinder 5. An upper mold 7 is fixedly installed at the lower end of the movable worktable 6, and the upper mold 7 is located above the lower mold 20. When processing the end of the wire rope, the end cap sleeve can be first placed on the end of the wire rope. Then, the end of the wire rope with the end cap sleeve placed on it is placed on the lower mold 20. Then, the two clamping components 10 are clamped and fixed by rotating the adjusting component 9. Finally, the hydraulic cylinder 5 is started, and the piston rod of the hydraulic cylinder 5 is used to push the movable worktable 6 and the upper mold 7 downward. Finally, the end cap sleeve is pressed tightly against the end of the wire rope by the upper mold 7 and the lower mold 20. After the end of the wire rope is processed, the wire rope is released from the fixation and then removed from the lower mold 20.
[0020] Finally, by setting an installation bracket 8 on the lower mold 20, rotating an adjustment component 9 on the installation bracket 8, and symmetrically setting two clamping components 10 on the adjustment component 9, the installation bracket 8, adjustment component 9, and clamping components 10 cooperate with each other to clamp and fix the wire rope to be processed at the end. This avoids the need for manual continuous holding of the wire rope when pressing the end cap sleeve against the end of the wire rope, thereby reducing the workload of the operator and ultimately bringing convenience to the end processing of the wire rope.
[0021] Furthermore, the mounting bracket 8 consists of a mounting base plate 11 and supporting side plates 12. There are two supporting side plates 12, which are symmetrically fixedly installed on the upper end of the mounting base plate 11. Through holes 13 are opened on the supporting side plates 12. The mounting base plate 11 and supporting side plates 12 are fixedly connected to the lower mold 20. The adjusting component 9 consists of a bidirectional lead screw 14 and a rotating handle 15. There are two rotating handles 15, which are symmetrically fixedly installed at both ends of the bidirectional lead screw 14. The bidirectional lead screw 14 is rotatably installed in the two through holes 13 opened on the two supporting side plates 12. The two rotating handles 15 are located on the outside of the two supporting side plates 12 respectively. The bidirectional lead screw 14 can be rotated by rotating the rotating handles 15, so that the bidirectional lead screw 14 rotates in the through holes 13 opened on the supporting side plates 12.
[0022] Furthermore, the mounting base plate 16 on the clamping assembly 10 has a threaded hole 17. The mounting base plate 16 is mounted on the bidirectional lead screw 14 on the adjusting assembly 9 through the threaded hole 17. In use, the mounting base plate 16 contacts the mounting base plate 11 on the mounting bracket 8. Since the mounting base plate 16 on the clamping assembly 10 is mounted on the bidirectional lead screw 14 through the threaded hole 17, and the mounting base plate 11 restricts the mounting base plate 16, the mounting base plate 16 will move on the bidirectional lead screw 14 as the bidirectional lead screw 14 rotates. When the two clamping assemblies 10 approach each other, the two clamping assemblies 10 can clamp the wire rope, thereby fixing the wire rope. Conversely, when the clamping assemblies 10 move away from each other, the semi-annular clamping block 19 on the clamping assembly 10 will disengage from the wire rope, and the fixing of the wire rope will be released.
[0023] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A device for facilitating the processing of the ends of a steel wire rope, comprising a base (1), wherein a fixed workbench (2) is fixedly installed on the upper end of the base (1), and a lower mold (20) is fixedly installed on the upper end of the fixed workbench (2), characterized in that: The lower mold (20) is fixedly mounted with a mounting bracket (8), and an adjustment component (9) is rotatably mounted on the mounting bracket (8). Two clamping components (10) are symmetrically mounted on the adjustment component (9). The clamping component (10) consists of a mounting base plate (16), a semi-annular plate (18), and a semi-annular clamping block (19). The semi-annular plate (18) is fixedly mounted on the upper end of the mounting base plate (16), and the semi-annular clamping block (19) is fixedly mounted on the inner wall of the semi-annular plate (18).
2. The device for facilitating the end treatment of a wire rope body according to claim 1, characterized in that: Four guide rods (3) are symmetrically fixedly installed on the upper end of the fixed worktable (2). A top bracket (4) is fixedly installed on the upper end of the four guide rods (3). A hydraulic cylinder (5) is installed on the top bracket (4). A movable worktable (6) is slidably installed on the four guide rods (3). The movable worktable (6) is also fixedly connected to the piston rod of the hydraulic cylinder (5).
3. The device for facilitating the end treatment of steel wire rope body according to claim 2, characterized in that: The upper mold (7) is fixedly installed at the lower end of the mobile workbench (6), and the upper mold (7) is located above the lower mold (20).
4. The device for facilitating the processing of the ends of a wire rope body according to claim 3, characterized in that: The mounting bracket (8) consists of a mounting base plate (11) and a support side plate (12). There are two support side plates (12) which are symmetrically fixedly installed on the upper end of the mounting base plate (11). The support side plate (12) has through holes (13). The mounting base plate (11) and the support side plate (12) are fixedly connected to the lower mold (20).
5. The device for facilitating the end treatment of a wire rope body according to claim 4, characterized in that: The adjustment assembly (9) consists of a bidirectional lead screw (14) and a rotating handle (15). There are two rotating handles (15) which are symmetrically fixed at both ends of the bidirectional lead screw (14). The bidirectional lead screw (14) is rotatably installed in two through holes (13) on two support side plates (12). The two rotating handles (15) are located on the outside of the two support side plates (12).
6. The device for facilitating the end treatment of a wire rope body according to claim 5, characterized in that: The mounting base plate (16) on the clamping assembly (10) has a threaded hole (17), and the mounting base plate (16) is mounted on the bidirectional lead screw (14) on the adjusting assembly (9) through the threaded hole (17).