Large industrial pulp pump valve box
By setting a reinforced hard layer and a shock-absorbing pad on the key conical surface of the mud pump valve box, the problem of easy damage to the valve box was solved, resulting in a longer service life and reduced production costs.
Patent Information
- Application Number
- CN202423093107.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The valve box of existing mud pumps has a short service life, especially the positioning cone surface is prone to collapse, resulting in frequent replacements, which affects work efficiency and increases production costs.
A reinforced hard layer, including a first, second and third reinforced hard layer, is set on the key conical surface of the valve box. Combined with a shock-absorbing pad and a sealing ring, it protects the conical surface from collapse and extends the service life of the valve box.
By protecting the conical surface, the service life of the valve box is extended, the frequency of component damage and replacement is reduced, and production costs are lowered.
Smart Images
Figure CN223549409U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of valve box technology, specifically relating to a large industrial slurry pump valve box. Background Technology
[0002] Mud pumps are mainly used in drilling, cementing, and well workover operations in oil fields and other industrial and mining enterprises. They are mechanical devices used to transport media such as mud, clay mortar, and grout into the borehole during the drilling process. Existing piston-type single-acting mud pumps complete one mud intake and discharge action in one cycle of piston reciprocating motion. That is, the power unit drives the pump crankshaft to rotate, and the crankshaft drives the piston to reciprocate within the cylinder liner through the crosshead. Under the alternating action of the intake valve and discharge valve, the purpose of intake and discharge of mud is achieved.
[0003] Currently, in oil drilling applications, the valve box is one of the key components of a mud pump. The lifespan of the valve box directly affects the overall quality of the mud pump. The critical part affecting the valve box's lifespan is the positioning cone surface where the valve seat is mounted. Due to frequent impacts from the valve body, this area often collapses during use, rendering the entire valve box unusable. A short valve box lifespan necessitates frequent replacements, which not only wastes time and reduces work efficiency but also increases production costs. Utility Model Content
[0004] In view of the shortcomings of the existing technology, this utility model provides a large industrial slurry pump valve box, whose positioning cone surface is not easy to collapse, the valve box has a longer service life, improves working efficiency, and reduces production costs.
[0005] This utility model provides a large industrial slurry pump valve box, including a valve box body and a valve seat;
[0006] The upper end of the valve box body is provided with an interface, the lower end of the valve box body is provided with a water inlet, the left side end of the valve box body is provided with a water outlet, and the valve box body is provided with a first conical surface, a second conical surface and a third conical surface.
[0007] The first conical surface is located directly below the interface, and a first reinforcing hard layer is uniformly provided on the first conical surface;
[0008] The valve seat is fixedly mounted on the first reinforced hard layer;
[0009] The second conical surface is located above the water inlet, and a second reinforcing hard layer is uniformly provided on the second conical surface;
[0010] The third conical surface is located to the right of the water outlet, and a third reinforcing hard layer is uniformly provided on the third conical surface.
[0011] In the above technical solution, the present invention can also be improved as follows.
[0012] The preferred technical solution has the following additional technical features: the upper end of the valve box body is provided with a first flange face, the lower end of the valve box body is provided with a second flange face, and the left end of the valve box body is provided with a third flange face.
[0013] The preferred technical solution has the following additional technical features: the inner side of the first flange face is provided with a first groove, the inner side of the second flange face is provided with a second groove, and the inner side of the third flange face is provided with a third groove.
[0014] The preferred technical solution has the following additional technical features: a first sealing ring, a second sealing ring, and a third sealing ring are respectively provided in the first groove, the second groove, and the third groove.
[0015] The preferred technical solution further includes an inlet pipe, which comprises a first pipe body, a first connector, and a first flange. The first connector is fixedly disposed at the end of the first pipe body, and the first flange is fixedly disposed on the first connector. The first flange is connected to the second flange face and presses against the second sealing ring. The inner diameter of the first flange is smaller than the outer diameter of the first pipe body, and the first connector portion extends into the inlet.
[0016] The preferred technical solution has the following additional technical feature: a first damping pad is provided between the first joint and the first flange.
[0017] The preferred technical solution has the following additional technical feature: the outer side wall of the first shock-absorbing pad is provided with a first anti-slip texture.
[0018] The preferred technical solution further includes an outlet pipe, which comprises a second pipe body, a second connector, and a second flange. The second connector is fixedly disposed at the end of the second pipe body, and the second flange is fixedly disposed on the second connector. The second flange is connected to the third flange face and presses against the third sealing ring. The inner diameter of the second flange is smaller than the outer diameter of the second pipe body, and the second connector portion extends into the outlet.
[0019] The preferred technical solution has the following additional technical feature: a second damping pad is provided between the second joint and the second flange.
[0020] The preferred technical solution has the following additional technical feature: the outer side wall of the second shock-absorbing pad is provided with a second anti-slip texture.
[0021] The beneficial effects of this utility model are as follows: By setting a valve box body and a valve seat, a first reinforcing hard layer, a second reinforcing hard layer, and a third reinforcing hard layer are respectively set on the first conical surface, the second conical surface, and the third conical surface. The first reinforcing hard layer can protect the first conical surface and prevent the first conical surface from collapsing during use. The second and third reinforcing hard layers can prevent the inlet pipe and outlet pipe from directly contacting the second and third conical surfaces, thus protecting the second and third conical surfaces. The above settings greatly improve the service life of the valve box, reduce component damage, eliminate the need for frequent replacement, and reduce production costs. Attached Figure Description
[0022] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0023] Figure 1 This is a schematic diagram of a large industrial slurry pump valve box structure according to an embodiment of this utility model.
[0024] The meanings of the various markers in the diagram are as follows:
[0025] 1. Valve box body; 11. Interface; 12. Inlet; 13. Outlet; 14. First conical surface; 141. First reinforcing layer; 15. Second conical surface; 151. Second reinforcing layer; 16. Third conical surface; 161. Third reinforcing layer; 17. First flange face; 171. First groove; 172. First sealing ring; 18. Second flange face; 19. Third flange face; 2. Valve seat; 3. Inlet pipe; 31. First pipe body; 32. First connector; 33. First flange; 34. First shock absorber. Detailed Implementation
[0026] To further understand the utility model's content, features, and effects, the following embodiments are provided, and detailed explanations follow:
[0027] Please see Figure 1 This embodiment provides a large industrial slurry pump valve box, including a valve box body 1 and a valve seat 2;
[0028] The upper end of the valve box body 1 is provided with an interface 11, the lower end of the valve box body 1 is provided with an inlet 12, the left side end of the valve box body 1 is provided with an outlet 13, and the valve box body 1 is provided with a first conical surface 14, a second conical surface 15 and a third conical surface 16.
[0029] The first conical surface 14 is located directly below the interface 11, and a first reinforcing hard layer 141 is uniformly provided on the first conical surface 14;
[0030] The valve seat 2 is fixedly disposed on the first reinforced hard layer 141;
[0031] The second conical surface 15 is located above the water inlet 12, and a second reinforcing hard layer 151 is uniformly provided on the second conical surface 15;
[0032] The third conical surface 16 is located to the right of the outlet 13, and a third reinforcing hard layer 161 is uniformly provided on the third conical surface 16.
[0033] In this embodiment, a first reinforcing hard layer 141, a second reinforcing hard layer 151, and a third reinforcing hard layer 161 are respectively provided on the first conical surface 14, the second conical surface 15, and the third conical surface 16. The first reinforcing hard layer 141 can protect the first conical surface 14 and prevent the first conical surface 14 from collapsing during use. The second reinforcing hard layer 151 and the third reinforcing hard layer 161 can prevent the inlet pipe 3 and the outlet pipe from directly contacting the second conical surface 15 and the third conical surface 16, thus protecting the second conical surface 15 and the third conical surface 16.
[0034] In this embodiment, the first reinforcing hard layer 141, the second reinforcing hard layer 151, and the third reinforcing hard layer 161 can be made of ceramic layers, diamond layers, etc.
[0035] Please see Figure 1 The upper end of the valve box body 1 is provided with a first flange face 161, the lower end of the valve box body 1 is provided with a second flange face 18, and the left end of the valve box body 1 is provided with a third flange face 19.
[0036] The first flange face 161, the second flange face 18, and the third flange face 19 are provided for connection with the corresponding flanges.
[0037] Please see Figure 1 The first flange face 161 has a first groove 171 on its inner side, the second flange face 18 has a second groove on its inner side, and the third flange face 19 has a third groove on its inner side. A first sealing ring 172, a second sealing ring, and a third sealing ring are correspondingly provided in the first groove 171, the second groove, and the third groove.
[0038] When the first flange face 161, the second flange face 18, and the third flange face 19 are connected to the corresponding flanges, the flanges can press the corresponding sealing rings to achieve a seal at the connection.
[0039] Please see Figure 1It also includes a water inlet pipe 3, which includes a first pipe body 31, a first connector 32 and a first flange 33. The first connector 32 is fixedly disposed at the end of the first pipe body 31, and the first flange 33 is fixedly disposed on the first connector 32. The first flange 33 is connected to the second flange face 18 and presses against the second sealing ring. The first connector 32 extends into the water inlet 12.
[0040] The second sealing ring can be tightened by connecting the first flange 33 to the second flange face 18. The first connector 32 extends into the inlet 12. When the mud pump is working, the first connector 32 will vibrate and come into contact with the second conical surface 15. The second reinforcing hard layer 151 can protect the second conical surface 15.
[0041] Please see Figure 1 A first shock-absorbing pad 34 is provided between the first joint 32 and the first flange 33.
[0042] The first shock-absorbing pad 34 is fitted onto the first connector 32. Its outer diameter is greater than or equal to the upper diameter of the first connector 32, so that after the first connector 32 is inserted into the water inlet 12, the first shock-absorbing pad 34 contacts the water inlet 12, thereby achieving a shock-absorbing effect.
[0043] Please see Figure 1 The outer side wall of the first shock-absorbing pad 34 is provided with a first anti-slip texture.
[0044] The first anti-slip texture is designed to increase the anti-slip effect after the first damping pad 34 is in contact with the water inlet 12.
[0045] Please see Figure 1 It also includes a water outlet pipe, which includes a second pipe body, a second connector, and a second flange. The second connector is fixedly disposed at the end of the second pipe body, and the second flange is fixedly disposed on the second connector. The second flange is connected to the third flange face 19 and presses against the third sealing ring. The second connector portion extends into the water outlet 13.
[0046] The third sealing ring can be tightened by connecting the second flange to the third flange face 19. The second joint extends into the outlet 13. When the mud pump is working, the second joint will vibrate and come into contact with the third conical surface 16. The third reinforcing hard layer 161 can protect the third conical surface 16.
[0047] Please see Figure 1 A second damping pad is provided between the second joint and the second flange.
[0048] The second shock-absorbing pad is fitted onto the second connector, and its outer diameter is greater than or equal to the diameter of the right end of the second connector. This ensures that after the second connector is inserted into the outlet, the second shock-absorbing pad contacts the outlet, thus achieving a shock-absorbing effect.
[0049] Please see Figure 1 The outer wall of the second shock-absorbing pad is provided with a second anti-slip texture.
[0050] The second anti-slip texture is designed to increase the anti-slip effect after the second shock-absorbing pad fits into the water outlet.
[0051] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0052] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0053] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0054] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0055] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples, without contradiction. Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. A large industrial slurry pump valve box, characterized in that: Includes the valve box body and valve seat; The upper end of the valve box body is provided with an interface, the lower end of the valve box body is provided with a water inlet, the left side end of the valve box body is provided with a water outlet, and the valve box body is provided with a first conical surface, a second conical surface and a third conical surface. The first conical surface is located directly below the interface, and a first reinforcing hard layer is uniformly provided on the first conical surface; The valve seat is fixedly mounted on the first reinforced hard layer; The second conical surface is located above the water inlet, and a second reinforcing hard layer is uniformly provided on the second conical surface; The third conical surface is located to the right of the water outlet, and a third reinforcing hard layer is uniformly provided on the third conical surface.
2. The large industrial slurry pump valve box according to claim 1, characterized in that: The upper end of the valve box body is provided with a first flange face, the lower end of the valve box body is provided with a second flange face, and the left end of the valve box body is provided with a third flange face.
3. A large industrial slurry pump valve box according to claim 2, characterized in that: The inner side of the first flange face is provided with a first groove, the inner side of the second flange face is provided with a second groove, and the inner side of the third flange face is provided with a third groove.
4. A large industrial slurry pump valve box according to claim 3, characterized in that: The first groove, the second groove, and the third groove are respectively provided with a first sealing ring, a second sealing ring, and a third sealing ring.
5. A large industrial slurry pump valve box according to claim 4, characterized in that: It also includes a water inlet pipe, which includes a first pipe body, a first connector and a first flange. The first connector is fixedly disposed at the end of the first pipe body, and the first flange is fixedly disposed on the first connector. The first flange is connected to the second flange face and presses against the second sealing ring. The inner diameter of the first flange is smaller than the outer diameter of the first pipe body, and the first connector portion extends into the water inlet.
6. A large industrial slurry pump valve box according to claim 5, characterized in that: A first damping pad is provided between the first joint and the first flange.
7. A large industrial slurry pump valve box according to claim 6, characterized in that: The outer side wall of the first shock-absorbing pad is provided with a first anti-slip texture.
8. A large industrial slurry pump valve box according to claim 4, characterized in that: It also includes a water outlet pipe, which includes a second pipe body, a second connector, and a second flange. The second connector is fixedly disposed at the end of the second pipe body, and the second flange is fixedly disposed on the second connector. The second flange is connected to the third flange face and presses against the third sealing ring. The inner diameter of the second flange is smaller than the outer diameter of the second pipe body, and the second connector portion extends into the water outlet.
9. A large industrial slurry pump valve box according to claim 8, characterized in that: A second damping pad is provided between the second joint and the second flange.
10. A large industrial slurry pump valve box according to claim 9, characterized in that: The outer side wall of the second shock-absorbing pad is provided with a second anti-slip texture.