Drying and shaping device for capsule production

By introducing a convenient replacement mechanism and a limiting device into the capsule production unit, the problems of frequent drum replacement and overturning were solved, improving capsule drying efficiency and equipment stability, and achieving efficient capsule drying and shaping.

CN223550788UActive Publication Date: 2025-11-14YANTAI YANYUAN GREENTOWN BIOENGINEERING CO LTD
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Patent Information

Application Number
CN202422935590.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing drying and shaping device requires frequent disassembly and assembly when changing the rotating drum, which affects the capsule drying efficiency. In addition, the rotating drum is prone to overturning due to external force during the capsule drying process, which leads to instability of the device.

Method used

A drying and shaping device for capsule production was designed, comprising a drying chamber, a rotating drum, a dust cover, and a replacement mechanism. The rotating drum is easily replaced and limited by a bidirectional lead screw and gear assembly driven by first and second motors, preventing the dust cover from flipping over and improving capsule drying efficiency.

Benefits of technology

It enables quick replacement of the rotating drum and stable fixing of the dust cover, improves capsule drying efficiency, avoids instability of the device caused by external force turning, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a drying and shaping device for capsule production, and relates to the technical field of capsule production devices, the drying and shaping device comprises a drying box, a dustproof cover plate, a rotating cage and connecting rotating blocks, supporting seats are arranged below the two connecting rotating blocks, and the supporting seats are fixedly connected with the drying box; and a conveying hose used for conveying capsules is arranged at the top end of the drying box, the conveying hose penetrates into the drying box, the conveying hose is located at the end, away from the rotating cage, of one connecting rotating block, and a replacing mechanism used for conveniently replacing the rotating cage is arranged on the drying box. According to the capsule drying device, through the replacement mechanism, capsules before and after drying can be conveniently replaced by rapidly replacing the rotating cage, so that the drying efficiency of the capsules can be further improved, and meanwhile, the situation that the dustproof cover plate turns over due to external force in the capsule drying process is effectively avoided by clamping and limiting the dustproof cover plate.
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Description

Technical Field

[0001] This utility model relates to the technical field of capsule production equipment, specifically a drying and shaping device for capsule production. Background Technology

[0002] Capsules are a type of pharmaceutical dosage form, typically solid preparations made by filling a hollow capsule shell or sealing it in a soft capsule material. The main functions of capsules include masking unpleasant odors, reducing gastrointestinal irritation, and improving drug stability and bioavailability. Soft capsules, also known as soft pellets or drops, are a special type of capsule dosage form. Their outer shell is made of materials such as gelatin, glycerin, and water, possessing a certain degree of elasticity and toughness. Jianpai α-Linolenic Acid Ethyl Acetate Vitamin E Soft Capsules are a type of soft capsule made from materials such as α-linolenic acid ethyl ester and vitamin E.

[0003] In the production process of soft capsules, in order to stabilize the shape of the capsules, improve the stability of the drug, facilitate the storage and use of the capsules, and ensure the release of the drug during use, it is necessary to dry and shape the soft capsules using a drying and shaping device.

[0004] Existing drying and shaping devices require soft capsules to be fed into the drum from one end for drying. After drying and shaping, the capsules are ejected from the other end. To clean lubricating oil from the capsule surface, an oil-absorbing cloth is typically installed inside the drum. However, to avoid affecting the drying and shaping of the capsules, the drum needs to be periodically disassembled and replaced with the oil-absorbing cloth. To facilitate quick drum replacement and further improve capsule drying efficiency, this paper proposes a drying and shaping device for capsule production that eliminates the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a drying and shaping device for capsule production, so as to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A drying and shaping device for capsule production includes a drying chamber. A dust cover is rotatably connected to the top of the drying chamber via a rotating shaft. A rotating cage is installed inside the drying chamber. Two connecting rotating blocks are symmetrically fixed to the outer wall of the rotating cage. A support base is provided below each of the two connecting rotating blocks. The support base is fixedly connected to the drying chamber. A conveying hose for conveying capsules is provided at the top of the drying chamber. The conveying hose extends into the interior of the drying chamber and is located at the end of one of the connecting rotating blocks away from the rotating cage. A replacement mechanism for convenient replacement of the rotating cage is provided on the drying chamber.

[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0009] In one alternative embodiment, the replacement mechanism includes:

[0010] The first drive assembly is mounted on the drying oven;

[0011] The first driving component includes:

[0012] A first motor is installed at one end of the drying chamber. A bidirectional lead screw and a limiting rod are symmetrically arranged inside the drying chamber. The bidirectional lead screw is fixedly connected to the output end of the first motor. The bidirectional lead screw is rotatably connected to the drying chamber through a rotating shaft. The limiting rod is fixedly connected to the drying chamber. The bidirectional lead screw and the limiting rod are symmetrically arranged on the outside of the rotating cage. Both of the support seats are sleeved on the outer wall of the bidirectional lead screw and the limiting rod.

[0013] The limiting rod is equipped with a movable component.

[0014] In one alternative embodiment, the moving component includes:

[0015] Two movable push plates are symmetrically slidably sleeved on the outer wall of the limiting rod. Both movable push plates are sleeved on the outer wall of the bidirectional lead screw, and both movable push plates are threadedly connected to the bidirectional lead screw.

[0016] A second drive assembly is provided on one of the movable push plates.

[0017] In one alternative embodiment: the second driving component includes:

[0018] A second motor is installed on a movable push plate at the end away from the rotating cage. The output end of the second motor is fixedly connected to a second gear. The second gear is located at the end of the movable push plate away from the second motor. The outer wall of the second gear is meshed with a first gear. The first gear is rotatably connected to the movable push plate through a rotating shaft.

[0019] The first gear is equipped with a transmission component.

[0020] In one alternative: the transmission assembly is a mating block fixedly connected to the end of the first gear away from a movable push plate, the mating block extending into the interior of a connecting rotating block;

[0021] A locking assembly is provided on one of the movable push plates.

[0022] In one alternative embodiment, the engagement assembly includes:

[0023] A fixing rod is fixedly connected to the bottom end of the dust cover. A positioning baffle is fixedly connected to the bottom end of the fixing rod. A movable card plate is slidably sleeved on the outer wall of the fixing rod. The movable card plate is located at the top of a movable push plate. The movable card plate is fixedly connected to a movable push plate.

[0024] Another movable push plate is provided with a plug-in component.

[0025] In one alternative: the plug-in assembly is a discharge cylinder fixedly connected to another movable push plate near one end of the rotating cage, the discharge cylinder passing through another connecting block into the interior of the rotating cage;

[0026] Another movable push plate is provided with a material guiding assembly.

[0027] In one alternative: the material guiding assembly is a material guiding block fixedly connected to the end of another movable push plate away from the discharge cylinder, the material guiding block is located at the bottom end of the conveying hose, and the material guiding block is fixedly connected to the conveying hose.

[0028] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0029] This invention, through a replacement mechanism, enables convenient replacement of capsules before and after drying by quickly changing the rotating drum, thereby further improving the drying efficiency of the capsules. At the same time, by locking and limiting the dust cover, it effectively prevents the dust cover from flipping over due to external force during the capsule drying process. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the structure of this utility model.

[0031] Figure 2 This is a schematic diagram of the internal structure of the drying oven of this utility model.

[0032] Figure 3 This is a schematic diagram of the replacement mechanism of this utility model.

[0033] Figure 4 This is a schematic diagram of the connection structure between the first gear and the second gear of this utility model.

[0034] Figure 5 For the present utility model Figure 3 A magnified schematic diagram of the structure at point A in the diagram.

[0035] Figure 6 This is a schematic diagram of the support structure of this utility model.

[0036] Figure reference numerals: 1. Drying oven; 201. First motor; 202. Bidirectional lead screw; 203. Connecting block; 204. Second motor; 205. First gear; 206. Moving push plate; 207. Limiting rod; 208. Guide block; 209. Moving clamping plate; 2010. Fixing rod; 2011. Discharge cylinder; 2012. Second gear; 2013. Positioning baffle; 3. Dustproof cover; 4. Conveying hose; 5. Rotary drum; 6. Support base; 7. Connecting rotating block. Detailed Implementation

[0037] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0038] In one embodiment, such as Figures 1-6 As shown, a drying and shaping device for capsule production includes a drying chamber 1. A dust cover 3 is rotatably connected to the top of the drying chamber 1 via a rotating shaft. A rotating cage 5 is installed inside the drying chamber 1. Two connecting rotating blocks 7 are symmetrically fixed to the outer wall of the rotating cage 5. A support seat 6 is provided below each of the two connecting rotating blocks 7. Ball bearings that contact the outer wall of the drying chamber 1 and the connecting rotating blocks 7 are provided at the contact positions of the support seat 6 with the drying chamber 1 and the connecting rotating blocks 7. The support seat 6 is fixedly connected to the drying chamber 1. A conveying hose 4 for conveying capsules is provided at the top of the drying chamber 1. The conveying hose 4 extends into the interior of the drying chamber 1. The conveying hose 4 is located at the end of one of the connecting rotating blocks 7 away from the rotating cage 5. A replacement mechanism for convenient replacement of the rotating cage 5 is provided on the drying chamber 1.

[0039] The replacement mechanism includes: a first drive assembly mounted on the drying oven 1;

[0040] The first drive assembly includes: a first motor 201 installed at one end of the drying chamber 1; a bidirectional lead screw 202 and a limiting rod 207 symmetrically arranged inside the drying chamber 1; the bidirectional lead screw 202 is fixedly connected to the output end of the first motor 201; the bidirectional lead screw 202 is rotatably connected to the drying chamber 1 through a rotating shaft; the limiting rod 207 is fixedly connected to the drying chamber 1; the bidirectional lead screw 202 and the limiting rod 207 are symmetrically arranged on the outside of the rotating cage 5; and two support seats 6 are sleeved on the outer wall of the bidirectional lead screw 202 and the limiting rod 207.

[0041] A movable component is provided on the limit rod 207;

[0042] The moving component includes: two moving push plates 206 that are symmetrically slidably sleeved on the outer wall of the limiting rod 207, both moving push plates 206 are sleeved on the outer wall of the bidirectional lead screw 202, and both moving push plates 206 are threadedly connected to the bidirectional lead screw 202.

[0043] A second drive assembly is provided on a movable push plate 206;

[0044] In this embodiment, it should be specifically noted that the drying chamber 1 is equipped with a heating assembly and an air circulation assembly for drying the capsules;

[0045] When in use, the dust cover 3 is rotated around the pivot, and then the rotating cage 5 is placed inside the drying oven 1. During this process, the two connecting blocks 7 are driven by the rotating cage 5 and come into contact with the inner walls of the two support seats 6 respectively. At this time, the two support seats 6 come into contact with the outer walls of the rotating cage 5 and the two connecting blocks 7 respectively through the ball bearings. This allows for convenient positioning of the rotating cage 5. Then, the dust cover 3 is rotated to reset, thus providing dust protection for the rotating cage 5.

[0046] The rotating drum 5 can then be easily installed by replacing the mechanism, and the dust cover 3 can be locked and limited, effectively preventing the dust cover 3 from flipping over due to external force during the capsule drying process.

[0047] Then, by changing the mechanism, the connecting rotating block 7 can drive the rotating cage 5 to rotate. At this time, both connecting rotating blocks 7 rotate on the support seat 6 through the ball bearings. At the same time, the capsules that need to be dried and shaped are transported into the inner cavity of the rotating cage 5 through the conveying hose 4. At this time, the rotating cage 5 can make the capsules roll inside the rotating cage 5. At the same time, the heating component and the air circulation component can dry the rolling capsules, so that the capsules can be dried conveniently.

[0048] After a certain number of capsules have been dried, the above operation is reversed. By quickly changing the rotating drum 5, the capsules before and after drying can be easily replaced, thereby further improving the drying efficiency of the capsules.

[0049] In one embodiment, such as Figures 2-5 As shown, the second drive assembly includes: a second motor 204 mounted on a movable push plate 206 at the end away from the rotating cage 5; a second gear 2012 is fixedly connected to the output end of the second motor 204; the second gear 2012 is located at the end of the movable push plate 206 away from the second motor 204; a first gear 205 is meshed with the outer wall of the second gear 2012; and the first gear 205 is rotatably connected to the movable push plate 206 via a rotating shaft.

[0050] A transmission assembly is provided on the first gear 205;

[0051] The transmission component is a docking block 203 fixedly connected to the end of the first gear 205 away from a movable push plate 206. The docking block 203 extends into the interior of a connecting rotating block 7. The outer wall of the end of the docking block 203 away from the first gear 205 is truncated square. A positioning slot is provided at the contact position between the connecting rotating block 7 and the docking block 203, which matches the outer wall of the docking block 203. Through the cooperation between the truncated square outer wall and the positioning slot, the docking block 203 can be precisely docked with the connecting rotating block 7.

[0052] A locking assembly is provided on a movable push plate 206;

[0053] In one embodiment, such as Figures 2-4 As shown, the locking assembly includes: a fixing rod 2010 fixedly connected to the bottom end of the dust cover 3; a positioning baffle 2013 fixedly connected to the bottom end of the fixing rod 2010; a movable locking plate 209 slidably sleeved on the outer wall of the fixing rod 2010; the movable locking plate 209 is located at the top of a movable push plate 206; the movable locking plate 209 is fixedly connected to the movable push plate 206; the movable locking plate 209 is L-shaped; while the movable locking plate 209 slides and sleeves on the outer wall of the fixing rod 2010, it also blocks the upper surface of the positioning baffle 2013, which can prevent the dust cover 3 from flipping over due to external force during the capsule drying process, thereby protecting the capsules during the drying process;

[0054] Another movable push plate 206 is provided with a plug-in assembly;

[0055] In one embodiment, such as Figures 1-5 As shown, the plug-in assembly is a discharge cylinder 2011 fixedly connected to another movable push plate 206 near one end of the rotating cage 5. The discharge cylinder 2011 passes through another connecting rotating block 7 to the inside of the rotating cage 5. The other connecting rotating block 7 has an opening that communicates with the inner cavity of the rotating cage 5. The discharge cylinder 2011 has a discharge port at one end away from the other movable push plate 206. The inner wall of the discharge port is frustum-shaped. Through the discharge port with the frustum-shaped inner wall, the capsule can slide along the inner wall of the discharge cylinder 2011 under the action of gravity.

[0056] Another movable push plate 206 is equipped with a material guiding assembly;

[0057] The material guiding component is a material guiding block 208 fixedly connected to the end of another movable push plate 206 away from the discharge cylinder 2011. The material guiding block 208 is located at the bottom end of the conveying hose 4 and is fixedly connected to the conveying hose 4. The material guiding block 208 has a material guiding groove inside, which is interconnected with the inner cavity of the conveying hose 4 and the discharge port. The material guiding block 208 is used to transport capsules through the material guiding groove.

[0058] The above embodiment discloses a drying and shaping device for capsule production. In use, the dust cover 3 is rotated around the rotating shaft, and then the rotating cage 5 is placed inside the drying chamber 1. During this process, the two connecting rotating blocks 7 are driven by the rotating cage 5 and come into contact with the inner walls of the two support seats 6 respectively. At this time, the two support seats 6 come into contact with the outer walls of the rotating cage 5 and the two connecting rotating blocks 7 respectively through ball bearings, so as to conveniently limit the position of the rotating cage 5. Then the dust cover 3 is rotated to reset, so as to protect the rotating cage 5 from dust.

[0059] Then, the first motor 201 is started to drive the bidirectional lead screw 202 to rotate. At this time, the two movable push plates 206 are driven by the threads of the bidirectional lead screw 202 and move along the outer wall of the limit rod 207 towards the rotating cage 5. At the same time, the docking block 203 is inserted into the positioning slot through the first gear 205 driven by a movable push plate 206. At this time, the docking block 203 can be easily docked with a connecting rotating block 7 through the square-shaped outer wall of the docking block 203. Meanwhile, the discharge cylinder 2011 is pushed by another movable push plate 206 and passes through the opening to the inner cavity of the rotating cage 5 through another connecting rotating block 7, so that the rotating cage 5 can be easily installed.

[0060] Meanwhile, the movable card plate 209, driven by a movable push plate 206, engages with the outer wall of the fixed rod 2010. This allows the movable card plate 209 to block the outer wall of the positioning baffle 2013, effectively preventing the dust cover 3 from flipping over due to external force during the capsule drying process.

[0061] Then, the second motor 204 is started to drive the second gear 2012 to rotate. At this time, the first gear 205, driven by the meshing of the second gear 2012, drives the docking block 203 to rotate. At the same time, one connecting rotating block 7, driven by the docking block 203, drives the other connecting rotating block 7 to rotate synchronously through the rotating cage 5. At this time, both connecting rotating blocks 7 rotate on the support seat 6 through the ball bearings. At this time, the capsules that need to be dried and shaped are transported to the inside of the guide block 208 through the conveying hose 4. At the same time, the guide block 208 transports the capsules to the inner cavity of the discharge cylinder 2011 through the guide groove. At this time, the discharge cylinder 2011, through the inner wall of the discharge port which is frustum-shaped, allows the capsules to enter the inner cavity of the rotating cage 5 under the action of gravity along the inner wall of the discharge port. At this time, the rotating cage 5 allows the capsules to roll inside the rotating cage 5. At the same time, the heating component and the air circulation component can dry the rolling capsules, thus making the capsules dry conveniently.

[0062] Once a certain number of capsules have been dried, the above operation can be reversed. By quickly changing the rotating drum 5, the capsules before and after drying can be easily replaced, thereby further improving the drying efficiency of the capsules.

[0063] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A drying and shaping device for capsule production, comprising a drying chamber (1), wherein a dust cover (3) is rotatably connected to the top of the drying chamber (1) via a rotating shaft, a rotating cage (5) is provided inside the drying chamber (1), two connecting rotating blocks (7) are symmetrically fixedly connected to the outer wall of the rotating cage (5), a support seat (6) is provided below each of the two connecting rotating blocks (7), the support seat (6) is fixedly connected to the drying chamber (1), a conveying hose (4) for conveying capsules is provided at the top of the drying chamber (1), the conveying hose (4) extends into the interior of the drying chamber (1), and the conveying hose (4) is located at the end of one of the connecting rotating blocks (7) away from the rotating cage (5), characterized in that, The drying oven (1) is equipped with a replacement mechanism for convenient replacement of the rotating drum (5).

2. The drying and shaping apparatus for capsule production according to claim 1, characterized in that, The replacement mechanism includes: a first drive assembly disposed on the drying oven (1); The first drive assembly includes: a first motor (201) installed at one end of the drying chamber (1); a bidirectional lead screw (202) and a limiting rod (207) are symmetrically arranged inside the drying chamber (1); the bidirectional lead screw (202) is fixedly connected to the output end of the first motor (201); the bidirectional lead screw (202) is rotatably connected to the drying chamber (1) through a rotating shaft; the limiting rod (207) is fixedly connected to the drying chamber (1); the bidirectional lead screw (202) and the limiting rod (207) are symmetrically arranged on the outside of the rotating cage (5); and the two support seats (6) are sleeved on the outer wall of the bidirectional lead screw (202) and the limiting rod (207). The limiting rod (207) is equipped with a moving component.

3. The drying and shaping apparatus for capsule production according to claim 2, characterized in that, The moving component includes two movable push plates (206) symmetrically slidably sleeved on the outer wall of the limiting rod (207), both movable push plates (206) are sleeved on the outer wall of the bidirectional lead screw (202), and both movable push plates (206) are threadedly connected to the bidirectional lead screw (202). A second drive assembly is provided on one of the movable push plates (206).

4. The drying and shaping apparatus for capsule production according to claim 3, characterized in that, The second drive assembly includes: a second motor (204) mounted on a movable push plate (206) at the end away from the rotating cage (5), a second gear (2012) fixedly connected to the output end of the second motor (204), the second gear (2012) being located at the end of the movable push plate (206) away from the second motor (204), a first gear (205) meshing with the outer wall of the second gear (2012), and the first gear (205) being rotatably connected to the movable push plate (206) via a rotating shaft; The first gear (205) is provided with a transmission component.

5. A drying and shaping apparatus for capsule production according to claim 4, characterized in that, The transmission assembly is a docking block (203) fixedly connected to the end of the first gear (205) away from a movable push plate (206), and the docking block (203) extends through the interior of a connecting rotating block (7); A locking assembly is provided on one of the movable push plates (206).

6. The drying and shaping apparatus for capsule production according to claim 5, characterized in that, The locking assembly includes: a fixing rod (2010) fixedly connected to the bottom end of the dust cover (3), a positioning baffle (2013) fixedly connected to the bottom end of the fixing rod (2010), a movable locking plate (209) slidably sleeved on the outer wall of the fixing rod (2010), the movable locking plate (209) being located at the top of a movable push plate (206), and the movable locking plate (209) being fixedly connected to a movable push plate (206); Another movable push plate (206) is provided with a plug-in assembly.

7. A drying and shaping apparatus for capsule production according to claim 6, characterized in that, The plug-in assembly is a discharge cylinder (2011) fixedly connected to one end of another movable push plate (206) near the rotating cage (5), and the discharge cylinder (2011) passes through another connecting block (7) to the interior of the rotating cage (5); Another movable pusher plate (206) is provided with a material guiding assembly.

8. A drying and shaping apparatus for capsule production according to claim 7, characterized in that, The material guiding assembly is a material guiding block (208) fixedly connected to the end of another movable push plate (206) away from the discharge cylinder (2011). The material guiding block (208) is located at the bottom end of the conveying hose (4) and is fixedly connected to the conveying hose (4).