Coupling structure of ash cooling barrel
By setting a coupling mechanism at the bottom frame and body of the cold ash bucket, and utilizing the spiral winding strip and multi-fold tube design, the contact area of cooling water is increased, solving the problem of poor cooling efficiency and achieving rapid and uniform cooling of the high-temperature molten material inside the cold ash bucket.
Patent Information
- Application Number
- CN202423241983.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing cold ash bucket has a simple cooling structure and a small contact area with the cooling water, resulting in poor cooling efficiency for high-temperature molten materials.
A coupling mechanism is installed at the base frame and body of the cold ash bin. The coupling structure is formed by the side rods and the top frame. The spiral winding strip and multi-fold tube design are used to achieve all-round water spray cooling and increase the contact area of the cooling water.
It achieves rapid cooling of the high-temperature molten material inside the cold ash bucket, improving cooling efficiency and ensuring uniform cooling effect.
Smart Images

Figure CN223550905U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-temperature molten material processing technology, and in particular to a coupling structure for a cold ash bucket. Background Technology
[0002] Cold ash bins, as a specialized industrial device, are primarily used for the rapid cooling and separation of high-temperature molten materials such as aluminum ash and waste aluminum slag. The design of this equipment aims to ensure that high-temperature materials can be cooled quickly and safely, while reducing dust and harmful gases that may be generated during the cooling process, thereby protecting both the environment and the health of operators.
[0003] In existing cold ash buckets, when rapidly cooling high-temperature molten materials, the materials are fed into the cold ash bucket, and then cooling water is poured onto the cold ash bucket to cool the bucket body. However, the cooling structure of the cold ash bucket is relatively simple, and the contact cooling retention area of the cooling water at the cold ash bucket is small, resulting in poor cooling efficiency of the high-temperature molten materials in the cold ash bucket. Therefore, we propose a cold ash bucket coupling structure. Utility Model Content
[0004] The main objective of this invention is to provide a coupling structure for a cold ash bucket. A coupling mechanism is installed at the base frame and body of the cold ash bucket, with the base frame supported by side rods connected to the top frame. This, along with the top frame, forms a coupling structure with the coupling mechanism. This coupling structure can create a water spray system on the outside of the cold ash bucket, spraying water onto the bucket body. During rotation, the cold ash bucket body uses spiral winding strips to retain a suitable amount of cooling water, allowing a large contact area with the cooling water for cooling. This enables heat exchange within the cold ash bucket body through the coupling structure, thereby achieving rapid cooling of the high-temperature molten material inside the bucket and effectively solving the problems in the prior art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A cold ash bin coupling structure includes a base frame and a cold ash bin body. The cold ash bin body is mounted on the top of the base frame. The structure also includes a coupling mechanism, side rods, and a top frame. The coupling mechanism includes side holding plates, side supports, a double-folded tube, an L-shaped connecting pipe A, an insert, a top holding plate, a top limiting seat, a triple-folded tube, an L-shaped connecting pipe B, a top limiting rod, and a spiral winding strip. Side rods are symmetrically mounted on the base frame surfaces on both sides of the cold ash bin body. The tops of the four sets of side rods are welded to a top frame that covers the top of the cold ash bin body. Side holding plates are symmetrically welded between the two sides of the side rods, and side supports are welded to the outer sides of the side holding plates. A double-fold tube is inserted into the seat, and nozzle A is welded to the tube body of the double-fold tube. The tube body of nozzle A is inserted into the groove of the side support plate. A strip for limiting the double-fold tube is inserted into the seat plate of the side support. A top support plate is welded to the top of the frame, and a top limit seat is welded to the surface of the top support plate. A three-fold tube is inserted into the seat of the top limit seat, and a top limit rod for limiting the three-fold tube is inserted into the top limit seat. L-shaped connecting pipe A and L-shaped connecting pipe B are welded to the double-fold tube and the three-fold tube, respectively. A spiral winding strip is welded to the outside of the cold ash bucket below the top frame.
[0007] Furthermore, the side holding plate has U-shaped holding grooves arranged on its surface, and the tail pipe of the nozzle A is inserted into the holding groove of the side holding plate.
[0008] By adopting the above technical solution, the tail pipe of nozzle A can be inserted into the groove of the side holding plate to support nozzle A.
[0009] Furthermore, the surface of the top holding plate is provided with U-shaped holding grooves, and the tail pipe of the nozzle B is inserted into the holding groove of the top holding plate.
[0010] By adopting the above technical solution, the top holding plate and the holding groove can lock the tail pipe of nozzle B.
[0011] Furthermore, a side plate is welded to the bottom of the side rod, and the side plate of the side rod is bolted to the frame surface of the base frame;
[0012] By adopting the above technical solution, after the side plate of the side rod is bolted to the surface of the base frame, the side rod can obtain firm support on the surface of the base frame.
[0013] Furthermore, the tube body of the three-fold tube and the double-fold tube is a single-port tube body, and L-shaped connecting pipe A and L-shaped connecting pipe B are respectively welded to the single port of the three-fold tube and the double-fold tube.
[0014] By adopting the above technical solution, after welding L-shaped connecting pipe A and L-shaped connecting pipe B to the single pipe ends of the three-fold pipe and the double-fold pipe respectively, they can be connected to the external pressurized water source to obtain pressurized cooling water.
[0015] Furthermore, the side support and the top limit seat have insertion holes on their long seats, and the side support and the top limit seat have insertion strips and top limit rods respectively inserted into the insertion holes, and the surface of the insertion strip is glued with a rubber ring.
[0016] By adopting the above technical solution, insert strips and top limit rods can be respectively inserted into the insertion holes of the side support and the top limit seat. When the insert strip is inserted into the insertion hole of the side support with a rubber ring, the rubber ring restricts it and prevents the insert strip from falling out of the insertion hole of the side support.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] This utility model sets up a coupling mechanism at the base frame and body of the cold ash bucket, and the base frame is supported by a side rod connected to the top frame. The side rod and top frame form a coupling structure with the coupling mechanism. The coupling structure can form a water spray structure on the outside of the cold ash bucket to spray water onto the cold ash bucket body. During the rotation process, the cold ash bucket body uses a spiral winding strip to intercept a suitable amount of cooling water, so that the cold ash bucket body can contact the cooling water for a large area for cooling. This enables heat exchange in the cold ash bucket body through the coupling structure, thereby achieving rapid cooling of the high-temperature molten material inside the cold ash bucket body.
[0019] Furthermore, the double-fold and triple-fold tube designs, along with L-shaped connecting pipes A and B, allow for the flexible introduction of pressurized cooling water around the cold ash tank, achieving a comprehensive and uniform cooling effect. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the cold ash bucket coupling structure of this utility model.
[0021] Figure 2 This is an exploded view of the coupling mechanism of a cold ash bucket coupling structure according to this utility model.
[0022] In the diagram: 1. Base frame; 2. Cold ash bin body; 3. Coupling mechanism; 4. Side rod; 5. Top frame; 6. Side holding plate; 7. Side support; 8. Double-fold tube; 9. Nozzle A; 10. L-shaped connecting pipe A; 11. Insert strip; 12. Top holding plate; 13. Top limit seat; 14. Triple-fold tube; 15. Nozzle B; 16. L-shaped connecting pipe B; 17. Top limit rod; 18. Spiral wrapping strip. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] like Figure 1-2As shown, a cold ash bin coupling structure includes a base frame 1 and a cold ash bin body 2. The cold ash bin body 2 is mounted on the top of the base frame 1. The structure also includes a coupling mechanism 3, side rods 4, and a top frame 5. The coupling mechanism 3 includes side holding plates 6, side support seats 7, double-folded tubes 8, L-shaped connecting pipes A10, inserts 11, top holding plates 12, top limiting seats 13, triple-folded tubes 14, L-shaped connecting pipes B16, top limiting rods 17, and spiral winding strips 18. Side rods 4 are symmetrically mounted on the surfaces of the base frame 1 on both sides of the cold ash bin body 2. The tops of the four sets of rods of the side rods 4 are welded to a top frame 5 that covers the cold ash bin body 2. Side holding plates 6 are symmetrically welded between the two sides of the side rods 4, and side support seats 7 are welded to the outer side of the side holding plates 6. A double-fold tube 8 is inserted into the seat body of the seat 7, and a nozzle A9 is welded to the tube body of the double-fold tube 8. The tube body of the nozzle A9 is inserted into the groove of the side support plate 6. An insert strip 11 for limiting the double-fold tube 8 is inserted into the seat plate of the side support seat 7. A top support plate 12 is welded to the top of the frame of the top frame 5, and a top limit seat 13 is welded to the surface of the top support plate 12. A three-fold tube 14 is inserted into the seat body of the top limit seat 13, and a top limit rod 17 for limiting the three-fold tube 14 is inserted into the top limit seat 13. L-shaped connecting pipes A10 and B16 are welded to the double-fold tube 8 and the three-fold tube 14, respectively. A spiral winding strip 18 is welded to the outside of the cold ash bucket 2 below the top frame 5.
[0025] The side holding plate 6 has U-shaped holding grooves arranged on its surface, and the tail pipe of the nozzle A9 is inserted into the holding groove of the side holding plate 6.
[0026] By adopting the above technical solution, the tail pipe of the nozzle A9 can be inserted into the groove of the side holding plate 6 to support the nozzle A9.
[0027] The top holding plate 12 has U-shaped holding grooves arranged on its surface, and the tail pipe of the nozzle B15 is inserted into the holding groove of the top holding plate 12.
[0028] By adopting the above technical solution, the top holding plate 12 can hold the tail pipe of the nozzle B15 in place.
[0029] The side rod 4 has a side plate welded to its bottom, and the side plate of the side rod 4 is bolted to the frame surface of the base frame 1.
[0030] By adopting the above technical solution, after the side plate of the side rod 4 is bolted to the frame surface of the base frame 1, the side rod 4 can obtain firm support on the surface of the base frame 1.
[0031] Among them, the tube body of the three-fold tube 14 and the double-fold tube 8 is a single-port tube body, and L-shaped connecting pipe A10 and L-shaped connecting pipe B16 are respectively welded to the single port of the three-fold tube 14 and the double-fold tube 8.
[0032] By adopting the above technical solution, after welding L-shaped connecting pipes A10 and B16 to the single pipe ends of the three-fold pipe tube 14 and the double-fold pipe tube 8 respectively, they can be connected to the external pressurized water source to obtain pressurized cooling water.
[0033] The side support 7 and the top limit seat 13 are provided with insertion holes at their long seats, and the side support 7 and the top limit seat 13 are respectively inserted with insert strip 11 and top limit rod 17. The surface of the insert strip 11 is glued with a rubber ring.
[0034] By adopting the above technical solution, the insertion holes of the side support 7 and the top limit seat 13 can be respectively inserted with the insertion strip 11 and the top limit rod 17. When the insertion strip 11 is inserted into the insertion hole of the side support 7 with the rubber ring, the rubber ring restricts it and prevents the insertion strip 11 from falling out of the insertion hole of the side support 7.
[0035] It should be noted that this utility model is a coupling structure for a cold ash bucket. A coupling mechanism 3 is set at the base frame 1 and the body 2 of the cold ash bucket. The frame of the base frame 1 is supported by a side rod 4 connected to the top frame 5, so that the side rod 4 and the top frame 5 form a coupling structure with the coupling mechanism 3. The side holding plate 6 of the coupling mechanism 3, with the side support 7, is welded to the side rod 4. At the same time, the top holding plate 12 with the top limit seat 13 can be welded to the top of the top frame 5. Then, the nozzle B15 below the three-fold tube 14 can be inserted into the holding groove of the top holding plate 12. Then, the tube body of the three-fold tube 14 can be inserted into the top limit seat 13. Then, the top limit rod 17 can be inserted into the insertion hole of the top limit seat 13 to restrict the three-fold tube 14 from detaching from the top limit seat 13. The nozzle A9 of the double-fold tube 8 is inserted into the side holding plate. After the holding groove of 6, the double-fold tube 8 can be inserted into the side support 7, and the insert strip 11 is inserted into the side support 7. Then, the single pipe ports of the triple-fold tube 14 and the double-fold tube 8 are welded with L-shaped connecting pipes A10 and B16 respectively, so that they can be connected to the external pressurized water source to obtain pressurized cooling water. When the pressurized water source enters the triple-fold tube 14 and the double-fold tube 8, the cooling water can be sprayed out from the nozzles A9 and B15, thereby spraying water onto the cold ash bucket 2. During the rotation process, the cold ash bucket 2 uses the spiral winding strip 18 to intercept the cooling water in an appropriate amount, so that the cold ash bucket 2 can contact the cooling water on a larger area for cooling, realizing heat exchange at the cold ash bucket 2 through the coupling structure, thereby realizing the rapid cooling of the high-temperature molten material inside the cold ash bucket 2.
[0036] It should be noted that this utility model is a cold ash bucket coupling structure. All components in this utility model are known to those skilled in the art, and their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cold ash bin coupling structure, comprising a base frame (1) and a cold ash bin body (2), wherein the cold ash bin body (2) is mounted on the top of the base frame (1), characterized in that: It also includes a coupling mechanism (3), side rods (4), and a top frame (5). The coupling mechanism (3) includes a side holding plate (6), a side support (7), a double-folded tube (8), an L-shaped connecting pipe A (10), an insert (11), a top holding plate (12), a top limit seat (13), a triple-folded tube (14), an L-shaped connecting pipe B (16), a top limit rod (17), and a spiral winding strip (18). The side rods (4) are symmetrically installed on the surfaces of the base frame (1) on both sides of the cold ash bucket (2). The top of the four sets of rods of the side rods (4) is welded with a top frame (5) that covers the top of the cold ash bucket (2). The side holding plates (6) are symmetrically welded between the two sides of the side rods (4). The side support (7) is welded to the outside of the side holding plate (6). The double-folded tube (8) is inserted into the seat of the side support (7). The tube body of the double-folded tube (8) is welded with nozzles A (9), the tube body of nozzles A (9) is inserted into the groove of the side support plate (6), the seat plate of the side support (7) is inserted with a strip (11) for limiting the double-folded tube (8), the top support plate (12) is welded to the top of the frame of the top frame (5), and the top limit seat (13) is welded to the surface of the top support plate (12). The tube body of the triple-folded tube (14) is inserted into the seat of the top limit seat (13), and the top limit rod (17) for limiting the triple-folded tube (14) is inserted into the top limit seat (13). L-shaped connecting pipes A (10) and B (16) are welded to the double-folded tube (8) and the triple-folded tube (14) respectively. The cold ash bucket (2) below the top frame (5) is welded with a spiral wrapping strip (18).
2. The cold ash bucket coupling structure according to claim 1, characterized in that: The side holding plate (6) has U-shaped holding grooves arranged on its surface, and the tail pipe of the nozzle A (9) is inserted into the holding groove of the side holding plate (6).
3. The cold ash bucket coupling structure according to claim 1, characterized in that: The top holding plate (12) has U-shaped holding grooves arranged on its surface, and the tail pipe of the nozzle B (15) is inserted into the holding groove of the top holding plate (12).
4. The coupling structure of a cold ash bucket according to claim 1, characterized in that: The bottom of the side rod (4) is welded with a side plate, and the side plate of the side rod (4) is bolted to the frame surface of the base frame (1).
5. The coupling structure of a cold ash bucket according to claim 1, characterized in that: The tube bodies of the three-fold tube (14) and the double-fold tube (8) are single-port tube bodies, and L-shaped connecting pipe A (10) and L-shaped connecting pipe B (16) are welded to the single port of the three-fold tube (14) and the double-fold tube (8), respectively.
6. The cold ash bucket coupling structure according to claim 1, characterized in that: The side support (7) and the top limit seat (13) have insertion holes on their long seats, and the side support (7) and the top limit seat (13) are respectively fitted with insert strips (11) and top limit rods (17), and the surface of the insert strips (11) is bonded with rubber rings.