Thickness detection device for electrode material reaction vessel
By designing an electrode material reactor dish thickness detection device, using a conveying unit and clamping part to fix the dish, and combining a lifting frame and adjusting cylinder, the problem of dish offset in traditional detection methods is solved, and high-precision thickness measurement is achieved.
Patent Information
- Application Number
- CN202423270853.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional thickness measurement methods are time-consuming and labor-intensive, easily affected by human factors, and it is difficult to ensure the stable fixation of the electrode material and the vessel, resulting in low measurement accuracy, especially when dealing with complex or small-sized vessels, they are prone to deviation.
A device for detecting the thickness of an electrode material reactor dish was designed, including a mounting frame, a detection frame, a clamping part, and a detection part. The dish is transported by a conveying unit, the dish is fixed by the clamping part, and the thickness is detected by the detection part. Combined with a lifting frame, an adjusting cylinder, and a guiding unit, the dish is stably positioned and offset is prevented.
This method achieves accuracy and stability in detecting the thickness of electrode materials in reaction vessels, avoids vessel displacement during the detection process, and improves measurement precision.
Smart Images
Figure CN223551099U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrode material reactor vessel processing technology, and in particular to a device for detecting the thickness of electrode material reactor vessels. Background Technology
[0002] In electrochemistry, materials science, and related industrial fields, the thickness of electrode material reactor vessels is a critical parameter that directly affects the efficiency of electrochemical reactions, material performance, and the quality of the final product. Therefore, accurate thickness measurement of electrode material reactor vessels is essential.
[0003] Traditional thickness measurement methods usually rely on manual operation, such as using tools like micrometers or calipers. However, these methods have several limitations. Manual operation is not only time-consuming and labor-intensive, but also easily affected by human factors, resulting in inaccurate measurement results. Furthermore, it is difficult to ensure the stability of the vessel during the measurement process, especially when dealing with complex-shaped or small-sized reactor vessels, which may shift, thus affecting the measurement accuracy. Utility Model Content
[0004] The purpose of this invention is to provide a device for detecting the thickness of an electrode material reactor vessel, which can avoid the problem of difficulty in ensuring the stability and fixation of the vessel during the detection process, and the possibility of the vessel shifting.
[0005] This utility model provides a device for detecting the thickness of an electrode material reactor dish, comprising:
[0006] The detection unit includes a mounting frame for supporting the overall detection device and a detection frame mounted on the upper end of the mounting frame, the detection frame being fixedly mounted on the upper end of the mounting frame;
[0007] The testing frame includes a clamping part movably mounted at the lower end and a testing part disposed in the middle of the clamping part. The testing part is mounted at the lower end of a lifting frame inside the testing frame movably mounted at the upper end. The lower end of the clamping part is mounted on both sides of the upper end of the conveying unit through which the lower end of the mounting frame passes.
[0008] Preferably, the upper end of the testing frame is provided with a first adjusting cylinder for adjusting the height of the lifting frame. The first adjusting cylinder is installed through the upper plate of the testing frame, and its output end is connected to the lifting frame installed at the lower end. A base plate is fixedly installed at the lower end of the testing frame.
[0009] Preferably, the clamping part includes a movable plate body movably mounted inside a frame body located at the upper end of the conveying unit and a positioning fork movably mounted at the lower end of the movable plate body. The positioning fork is positioned by a second adjusting cylinder located at the upper end of the movable plate body, and the two sides of the movable plate body are positioned by guide rail cylinders.
[0010] Preferably, the upper end of the lifting frame is provided with a through slot, and there are two sets of through slots arranged alternately. The other set of through slots is provided with a guide unit inside.
[0011] Preferably, the detection unit includes a detection head for detecting the thickness of the reactor dish. The detection head is engaged with the lower end of a mounting head mounted on one side. Two sets of mounting heads are provided. A first adjusting screw is threaded onto the upper end of each mounting head. The first adjusting screw passes through both sets of mounting heads and is movably mounted inside a support frame at the upper end of the lifting frame.
[0012] Preferably, the upper end of the detection head is installed and positioned by a slider and a slide rail, and the slide rail is fixedly installed on the lower end of the lifting frame by a support block on one side with screws.
[0013] Preferably, the guiding unit includes a guide frame arranged on the upper end of the conveying unit and a movable component fixedly installed on the upper end. A second adjusting screw is installed through the movable component, and both ends of the second adjusting screw are movably installed inside the support frame provided on the upper end of the lifting frame.
[0014] Preferably, both the first adjusting screw and the second adjusting screw consist of two sets of threaded rods installed symmetrically, and the two sets of threads are in opposite directions.
[0015] Preferably, a lifting unit is installed at the lower end of the conveying unit. The lifting unit includes a lifting plate that can be raised and lowered and an lifting pile fixedly installed at the upper end of the lifting plate. A third adjusting cylinder is provided at the lower end of the lifting plate. The third adjusting cylinder is fixedly installed at the lower end of the base plate and its output end is installed through the base plate. The four corners of the lifting plate are all limited and installed at the upper end of the base plate.
[0016] Preferably, the conveying unit is a roller-type conveying device, the lifting plate is placed at the lower end of the conveying unit, and the lifting pile fixedly installed at the upper end is installed through the gap in the middle of the roller.
[0017] This utility model provides a device for detecting the thickness of an electrode material reactor dish. When it is necessary to detect the electrode material reactor dish, a conveying unit installed on one side conveys the reactor dish to a detection unit installed on the other side. When the dish is conveyed to the detection unit, a clamping part clamps and fixes it. Then, the detection part installed at the lower end performs contact detection to detect the thickness of the dish. This device facilitates the detection of the thickness of the electrode material reactor dish, makes it easy to clamp and position the dish during detection, avoids dish displacement during detection, and ensures accurate detection results. Attached Figure Description
[0018] Figure 1This is a schematic diagram of the overall structure of an embodiment of the present utility model.
[0019] Figure 2 This is a schematic diagram of the detection unit structure according to an embodiment of the present invention.
[0020] Figure 3 This is a schematic diagram of the detection frame structure according to an embodiment of the present utility model.
[0021] Figure 4 This is a schematic diagram of the side structure of the testing frame according to an embodiment of the present invention.
[0022] Figure 5 This is a schematic diagram of the installation structure of the detection unit in an embodiment of this utility model.
[0023] Figure 6 This is a schematic diagram of the clamping part structure according to an embodiment of the present utility model.
[0024] Figure 7 This is a schematic diagram of the lifting unit structure according to an embodiment of the present utility model.
[0025] Figure 8 This is a schematic diagram of the installation structure of the third adjusting cylinder in an embodiment of this utility model.
[0026] Figure 9 This is a schematic diagram of the detection unit structure according to an embodiment of the present invention.
[0027] Figure 10 This is a schematic diagram of the guide unit structure according to an embodiment of the present utility model.
[0028] Figure Descriptions: 100, Detection Unit; 110, Mounting Frame; 200, Conveying Unit; 300, Detection Frame; 310, Lifting Frame; 311, Through Slot; 320, First Adjusting Cylinder; 330, Base Plate; 400, Clamping Part; 410, Moving Plate; 420, Positioning Fork; 430, Second Adjusting Cylinder; 440, Guide Rail Cylinder; 500, Guiding Unit; 510, Guide Frame; 520, Moving Part; 530, Second Adjusting Screw; 600, Detection Part; 610, Detection Head; 620, Mounting Head; 630, First Adjusting Screw; 640, Slide Rail; 700, Lifting Unit; 710, Lifting Plate; 720, Lifting Pile; 730, Third Adjusting Cylinder. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] like Figures 1-10 As shown, this utility model embodiment provides an electrode material reactor vessel thickness detection device, including a detection unit 100 for detecting the thickness of the electrode material reactor vessel. The detection unit 100 includes a mounting frame 110 for supporting the overall detection device and a detection frame 300 installed on the upper end of the mounting frame 110 for detecting the vessel. The detection frame 300 is fixedly installed on the upper end of the mounting frame 110.
[0031] The inspection frame 300 includes a clamping part 400 movably mounted at the lower end for positioning the vessel and an inspection part 600 disposed in the middle of the clamping part 400 for inspecting the thickness of the vessel. The inspection part 600 is mounted at the lower end of the lifting frame 310 inside the inspection frame 300 movably mounted at the upper end. The lower end of the clamping part 400 is mounted on both sides of the upper end of the conveying unit 200 that passes through the lower end of the mounting frame 110, for supporting the clamping part 400.
[0032] When it is necessary to test the electrode material reactor vessel, the reactor vessel is transferred to the testing unit 100 set on one side by the transfer unit 200 installed on one side. When it is transferred to the testing unit 100, the clamping part 400 clamps and fixes the vessel. Then, the testing part 600 installed at the lower end performs contact detection to detect the thickness of the vessel. This facilitates the detection of the thickness of the electrode material reactor vessel, makes it easy to clamp and position the vessel during the test, avoids the vessel from shifting during the test, and ensures the accuracy of the test results.
[0033] The upper end of the testing frame 300 is provided with a first adjusting cylinder 320 for adjusting the height of the internally movable lifting frame 310. The first adjusting cylinder 320 is installed through the upper plate of the testing frame 300, and its output end is connected to the lifting frame 310 installed at the lower end. The lower end of the testing frame 300 is fixedly installed with a base plate 330 for supporting the parts installed at the upper end. The base plate 330 is fitted into the inside of the mounting frame 110 and is placed at the lower end of the conveying unit 200 for easy installation. The height can be adjusted by pushing the lifting frame 310 with the first adjusting cylinder 320 to facilitate the testing.
[0034] The clamping unit 400 includes a movable plate 410 movably mounted inside a frame body located at the upper end of the conveying unit 200 and a positioning fork 420 movably mounted at the lower end of the movable plate 410 for clamping and positioning the vessel. The positioning fork 420 is positioned by a second adjusting cylinder 430 located at the upper end of the movable plate 410. The two sides of the movable plate 410 are positioned by guide rail cylinders 440. The clamping unit 400 is configured as two symmetrically installed sets. During the clamping process of the vessel, the height of the positioning fork 420 located at the lower end can be adjusted by the second adjusting cylinder 430 located at the upper end of the movable plate 410. Then, the vessel is clamped by the guide rail cylinders 444 located on both sides, thereby fixing the vessel and facilitating the thickness detection by the detection unit 600.
[0035] The upper end of the lifting frame 310 is provided with a through groove 311 for installing the detection unit 600. There are two sets of through grooves 311, which are arranged alternately. The other set of through grooves 311 is provided with a guide unit 500 for guiding the reactor vessel.
[0036] The detection unit 600 includes a detection head 610 for detecting the thickness of the reactor dish. The detection head 610 is engaged with the lower end of a mounting head 620 mounted on one side. Two sets of mounting heads 620 are provided for comparison. The upper end of the mounting head 620 is threadedly fitted with a first adjusting screw 630 for adjusting the position of the mounting head 620. The first adjusting screw 630 passes through both sets of mounting heads 620. Both ends of the first adjusting screw 630 are movably mounted inside the support frame provided at the upper end of the lifting frame 310. When measuring the thickness of the reactor dish, the thickness of the reactor dish at the lower end can be detected by the detection head 610 mounted at the lower end. Before detection, the first adjusting screw 630 can be rotated according to the size of the reactor dish, thereby adjusting the distance of the upper threaded mounting head 620 and adjusting the relative distance of the lower detection head 610 to facilitate detection. The two sets of mounting heads allow for comparison of the detection results, avoiding errors in the detection results caused by vessel quality problems or imbalance.
[0037] The upper end of the detection head 610 is installed and positioned by a slider and a slide rail 640. The slide rail 640 is fixedly installed on the support block on one side by screws and is fixedly installed on the lower end of the lifting frame 310, which facilitates the installation and positioning of the detection head 610 and provides further support for it.
[0038] Among them, the detection head 610 can be an ultrasonic thickness gauge.
[0039] The guiding unit 500 includes a guide frame 510 arranged on the upper end of the conveying unit 200 for guiding and clamping the test vessel, and a movable component 520 fixedly installed on the upper end for installing and fixing the guide frame 510. A second adjusting screw 530 for adjusting the position of the movable component 520 is installed through the movable component 520. Both ends of the second adjusting screw 530 are movably installed inside the support frame provided on the upper end of the lifting frame 310. When the vessel is conveyed from the upper end of the conveying unit 200 to the detection unit 100, the V-shaped guide frame 510 transports the vessel towards the center, making it easier for the positioning fork 420 in the center to more accurately clamp the test vessel and guide it.
[0040] The first adjusting screw 630 and the second adjusting screw 530 are both composed of two sets of threaded rods installed symmetrically, and the two sets of threads are in opposite directions, which facilitates simultaneous expansion and contraction of the upper equipment.
[0041] The lower end of the conveying unit 200 is equipped with a lifting unit 700 for lifting the reaction vessel. The lifting unit 700 includes a lifting plate 710 that can be raised and lowered, and a lifting pile 720 fixedly installed on the upper end of the lifting plate 710 for lifting and fixing the reaction vessel. The lower end of the lifting plate 710 is provided with a third adjusting cylinder 730 for adjusting the height of the lifting plate 710. The third adjusting cylinder 730 is fixedly installed on the lower end of the base plate 330, and its output end is installed through the base plate 330. The four corners of the lifting plate 710 are all limited and installed on the upper end of the base plate 330. When the thickness of the vessel is detected, the third adjusting cylinder 730 pushes the lifting pile 720 to rise, thereby pushing the vessel transmitted from the upper conveying unit 200 to rise, so that the vessel can rise and be detected smoothly, avoiding tilting and affecting the detection results.
[0042] The conveying unit 200 is a roller-type conveying device. The lifting plate 710 is placed at the lower end of the conveying unit 200, and the lifting pile 720 fixedly installed at the upper end passes through the gap in the middle of the roller to facilitate the lifting of the vessel by the roller passing through the conveying unit 200.
[0043] The working principle of an electrode material reactor vessel thickness detection device is as follows: When it is necessary to detect the electrode material reactor vessel, the reactor vessel is conveyed to the detection unit 100 set on one side by a conveying unit 200 installed on one side. When it is conveyed to the detection unit 100, the clamping part 400 clamps and fixes the vessel. Then, the detection part 600 installed at the lower end performs contact detection to detect the thickness of the vessel. This facilitates the detection of the thickness of the electrode material reactor vessel, makes it easy to clamp and position the vessel during detection, avoids the vessel from shifting during detection, and ensures accurate detection results.
Claims
1. A device for detecting the thickness of an electrode material reactor dish, characterized in that, include: The detection unit includes a mounting frame for supporting the overall detection device and a detection frame mounted on the upper end of the mounting frame, the detection frame being fixedly mounted on the upper end of the mounting frame; The testing frame includes a clamping part movably mounted at the lower end and a testing part disposed in the middle of the clamping part. The testing part is mounted at the lower end of a lifting frame inside the testing frame movably mounted at the upper end. The lower end of the clamping part is mounted on both sides of the upper end of the conveying unit through which the lower end of the mounting frame passes.
2. The electrode material reactor dish thickness detection device according to claim 1, characterized in that, The upper end of the testing frame is provided with a first adjusting cylinder for adjusting the height of the lifting frame. The first adjusting cylinder is installed through the upper plate of the testing frame, and its output end is connected to the lifting frame installed at the lower end. A base plate is fixedly installed at the lower end of the testing frame.
3. The electrode material reactor dish thickness detection device according to claim 2, characterized in that, The clamping part includes a movable plate body movably installed inside the frame body at the upper end of the conveying unit and a positioning fork movably installed at the lower end of the movable plate body. The positioning fork is positioned by a second adjusting cylinder at the upper end of the movable plate body, and the two sides of the movable plate body are positioned by guide rail cylinders.
4. The electrode material reactor dish thickness detection device according to claim 3, characterized in that, The upper end of the lifting frame is provided with a through slot. There are two sets of through slots, which are arranged alternately. The other set of through slots is provided with a guide unit inside.
5. The electrode material reactor dish thickness detection device according to claim 4, characterized in that, The detection unit includes a detection head for detecting the thickness of the reactor dish. The detection head is engaged with the lower end of a mounting head installed on one side. There are two sets of mounting heads. The upper end of the mounting head is threaded with a first adjusting screw. The first adjusting screw passes through both sets of mounting heads and is movably installed inside a support frame at the upper end of the lifting frame.
6. The electrode material reactor dish thickness detection device according to claim 5, characterized in that, The upper end of the detection head is installed and positioned by a slider and a slide rail. The slide rail is fixedly installed on the lower end of the lifting frame by a support block on one side with screws.
7. The electrode material reactor dish thickness detection device according to claim 6, characterized in that, The guiding unit includes a guide frame arranged on the upper end of the conveying unit and a movable component fixedly installed on the upper end. A second adjusting screw is installed through the movable component, and both ends of the second adjusting screw are movably installed inside the support frame provided on the upper end of the lifting frame.
8. The electrode material reactor dish thickness detection device according to claim 7, characterized in that, The first adjusting screw and the second adjusting screw are both composed of two sets of threaded rods installed symmetrically, and the two sets of threads are in opposite directions.
9. The electrode material reactor dish thickness detection device according to claim 8, characterized in that, The lower end of the conveying unit is equipped with a lifting unit, which includes a lifting plate that can be raised and lowered and an lifting pile fixedly installed at the upper end of the lifting plate. A third adjusting cylinder is provided at the lower end of the lifting plate. The third adjusting cylinder is fixedly installed at the lower end of the base plate and its output end is installed through the base plate. The four corners of the lifting plate are limited and installed at the upper end of the base plate.
10. The electrode material reactor dish thickness detection device according to claim 9, characterized in that, The conveying unit is a roller-type conveying device. The lifting plate is placed at the lower end of the conveying unit, and the lifting pile fixedly installed at the upper end is installed through the gap in the middle of the roller.