Horizontal checking mechanism for suction nozzle

By designing an automated nozzle leveling calibration mechanism, and utilizing the cooperation of calibration contacts and calibration lights, the problem of large errors in manual calibration was solved, achieving high-precision calibration and stable suction of multiple nozzles, and preventing material from falling.

CN223551112UActive Publication Date: 2025-11-14SHENZHEN SHIZONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202423065205.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-14
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing technologies, manual verification of the nozzle's levelness can result in large errors, especially in multi-nozzle negative pressure suction mechanisms, leading to unstable material suction and making it easy for material to fall off.

Method used

Design a nozzle leveling calibration mechanism, including a drive base, calibration platform, calibration base, calibration lamp and power supply. Through the cooperation of calibration contacts and calibration lamp, the levelness of multiple nozzles is automatically calibrated to ensure that the nozzles are in a horizontal state.

Benefits of technology

It achieves high-precision horizontal calibration of multiple suction nozzles, ensuring that the nozzles can pick up multiple materials at the same time, improving calibration accuracy and stability, and reducing the risk of material falling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horizontal checking mechanism for a suction nozzle. The horizontal checking mechanism comprises a driving seat and a checking platform, the verification platform comprises a verification seat, a plurality of verification lamps, an auxiliary connector and a power supply; the verification seat is arranged on the driving seat and can move along the X-axis direction under the driving of the driving seat; the verification seat is provided with a plurality of verification contacts which are in one-to-one correspondence with the plurality of suction nozzles on the suction nozzle mechanism. The plurality of verification contacts are respectively connected with the plurality of verification lamps and the power supply. The plurality of verification lamps are arranged on the verification seat and are connected with the power supply; the auxiliary connector is connected with a plurality of suction nozzles on the suction nozzle mechanism and the power supply; when a plurality of suction nozzles of the suction nozzle mechanism are in contact with the corresponding verification contact pieces, the verification lamps connected with the verification contact pieces can be lightened. According to the suction nozzle levelness checking device provided by the utility model, the levelness of a plurality of suction nozzles on the suction nozzle mechanism can be checked at the same time, the accuracy is high, the horizontal state of the plurality of suction nozzles can be adjusted, and a plurality of materials can be sucked at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a nozzle level calibration mechanism. Background Technology

[0002] In the manufacturing process of mobile phones, tablets and other smart electronic products, negative pressure suction mechanisms are often used to pick up materials and assemble them. Before the negative pressure suction mechanism picks up materials, the level of the negative pressure suction mechanism needs to be checked to ensure that the suction nozzle of the negative pressure suction mechanism is in a horizontal state.

[0003] In existing technologies, the levelness of the suction nozzle is usually checked manually. However, manual checking has a large margin of error, especially in multi-nozzle negative pressure suction mechanisms. This error can greatly affect the material suction of the nozzle and easily cause the material to fall off. Utility Model Content

[0004] This invention aims to at least partially solve one of the technical problems in related technologies. Therefore, the purpose of this invention is to provide a nozzle level calibration mechanism.

[0005] To achieve the above objectives, the nozzle level calibration mechanism according to an embodiment of the present invention includes:

[0006] Drive unit;

[0007] A calibration platform includes a calibration base, multiple calibration lights, an auxiliary connector, and a power supply. The calibration base is mounted on a drive base and can move along the X-axis under the drive of the drive base. The calibration base is provided with multiple calibration contacts that correspond one-to-one with multiple nozzles on a nozzle mechanism. The multiple calibration contacts are respectively connected to the multiple calibration lights and the power supply. The multiple calibration lights are all mounted on the calibration base and connected to the power supply. The auxiliary connector is connected to the multiple nozzles on the nozzle mechanism and the power supply.

[0008] When multiple nozzles of the nozzle mechanism come into contact with the corresponding verification contact, the verification lamp connected to the verification contact can be lit.

[0009] According to the nozzle level calibration provided by this utility model, the levelness of multiple nozzles on the nozzle mechanism can be checked simultaneously with high accuracy, ensuring that multiple nozzles can be adjusted to a horizontal state, thereby simultaneously sucking up multiple materials.

[0010] In addition, the nozzle level calibration mechanism according to the above embodiments of the present invention may also have the following additional technical features:

[0011] According to one embodiment of the present invention, the drive base includes an X-axis linear module and a connecting platform. The connecting platform is disposed on the X-axis linear module and can move along the X-axis direction under the drive of the X-axis linear module.

[0012] The calibration socket is mounted on the connection platform.

[0013] According to one embodiment of the present invention, the calibration base is provided with a calibration area, and a plurality of calibration contacts are disposed in the calibration area and are higher than the upper surface of the calibration base.

[0014] According to one embodiment of the present invention, the calibration base is provided with a plurality of first mounting slots, and the plurality of first mounting slots are respectively used to install the plurality of calibration lamps.

[0015] According to one embodiment of the present invention, the calibration socket is provided with a second mounting slot, which is used to install the power supply.

[0016] According to one embodiment of the present invention, two clamping components are arranged opposite to each other on the connecting platform, and the two clamping components are used to clamp and fix the verification platform.

[0017] According to one embodiment of the present invention, the clamping assembly includes a cylinder and a gripper;

[0018] The cylinder is mounted on the connecting platform;

[0019] The gripper is connected to the cylinder and is used to hold and fix the calibration platform.

[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0022] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model;

[0023] Figure 2 This is an exploded structural diagram of an embodiment of the present invention;

[0024] Figure 3This is a schematic diagram of the drive seat in an embodiment of this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the verification platform in an embodiment of this utility model;

[0026] Figure 5 This is a schematic diagram of the suction nozzle structure in an embodiment of this utility model.

[0027] Figure label:

[0028] Drive unit 10;

[0029] X-axis linear module 11;

[0030] Connector 12;

[0031] Verification platform 20;

[0032] Verification seat 21;

[0033] Verification area 211;

[0034] 212 protruding post;

[0035] First mounting slot 213;

[0036] Second mounting slot 214;

[0037] Test light 22;

[0038] Auxiliary connector 23;

[0039] Power supply 24;

[0040] Clamping component 30;

[0041] Cylinder 31;

[0042] Gripper 32;

[0043] Suction nozzle mechanism 40;

[0044] Suction nozzle 41.

[0045] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0046] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0047] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0048] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0049] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0050] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0051] The nozzle level calibration mechanism of this utility model embodiment is described in detail below with reference to the accompanying drawings.

[0052] Reference Figures 1 to 5 As shown, the nozzle level calibration mechanism provided according to the embodiment of the present invention includes a drive base 10 and a calibration platform 20.

[0053] The drive unit 10 can be a linear drive motor or a cylinder 31, used as a power mechanism.

[0054] The verification platform 20 includes a verification base 21, multiple verification lights 22, an auxiliary connector 23, and a power supply 24. The verification base 21 is mounted on the drive base 10 and can move along the X-axis under the drive of the drive base 10. The verification base 21 is provided with multiple verification contacts that correspond one-to-one with the multiple suction nozzles 41 on the suction nozzle mechanism 40. The multiple verification contacts are respectively connected to the multiple verification lights 22 and the power supply 24. The multiple verification lights 22 are all mounted on the verification base 21 and connected to the power supply 24. The auxiliary connector 23 is connected to the multiple suction nozzles 41 on the suction nozzle mechanism 40 and the power supply 24. When the multiple suction nozzles 41 of the suction nozzle mechanism 40 contact the corresponding verification contacts, the verification lights 22 connected to the verification contacts can be lit.

[0055] The calibration platform 20 is used to calibrate the levelness of multiple nozzles 41 on the nozzle mechanism 40. Specifically, it includes a calibration base 21, multiple calibration lights 22, an auxiliary connector 23, and a power supply 24. The calibration base 21 is connected to the drive base 10, and can move along the X-axis under the drive of the drive base 10 to drive the calibration base 21 to the bottom of the nozzle mechanism 40. Multiple calibration contacts on the calibration base 21 are electrically connected to multiple calibration lights 22 on the calibration base 21 and correspond one-to-one with multiple nozzles. Multiple nozzles are connected to the power supply 24 through the auxiliary connector 23. When a nozzle contacts the corresponding calibration contact, the nozzle, the corresponding calibration contact, the calibration light 22, and the power supply 24 can form a circuit, thereby illuminating the calibration light 22. Conversely, when the nozzle does not contact the corresponding calibration contact, the nozzle, the corresponding calibration contact, the calibration light 22, and the power supply 24 do not form a circuit, and therefore the corresponding calibration light 22 will not be illuminated. Thus, during use, the levelness of the multiple nozzles on the nozzle mechanism 40 can be determined by judging the number of lights on the calibration lamp 22.

[0056] Specifically, in use, this application first moves the calibration seat 21 below the nozzle mechanism 40 via the drive seat 10. The nozzle mechanism 40 then moves downwards under the drive mechanism, causing the nozzles on the nozzle mechanism 40 to contact the calibration contacts. During this process, when multiple nozzles on the nozzle mechanism 40 simultaneously contact their corresponding calibration contacts, causing multiple calibration lights 22 to illuminate simultaneously, it indicates that all nozzles are in a horizontal position, allowing for the simultaneous suction of multiple materials. Conversely, if one or more calibration lights 22 are not illuminated, it means that a nozzle is not in contact with its corresponding calibration contact; in other words, the nozzles of the nozzle mechanism 40 are not in a horizontal position. Adjustment via the drive mechanism is required until all nozzles simultaneously contact their corresponding calibration contacts, causing all calibration lights 22 to illuminate simultaneously. This calibration method, compared to manual calibration, offers higher accuracy and is more convenient to use.

[0057] According to the nozzle level calibration provided by this utility model, the levelness of multiple nozzles on the nozzle mechanism 40 can be checked simultaneously with high accuracy, ensuring that multiple nozzles can be adjusted to a horizontal state, thereby simultaneously sucking up multiple materials.

[0058] Advantageously, in one embodiment of the present invention, the drive seat 10 includes an X-axis linear module 11 and a connecting platform 12, the connecting platform 12 being disposed on the X-axis linear module 11 and being movable along the X-axis direction under the drive of the X-axis linear module 11; the calibration seat 21 is disposed on the connecting platform 12.

[0059] The X-axis linear module 11 uses a linear motor, which can drive the connecting platform 12 to move in the X-axis direction, thereby moving the calibration seat 21 on the connecting platform 12 to below the nozzle mechanism 40 for the purpose of calibrating the nozzle.

[0060] Advantageously, in one embodiment of the present invention, the calibration base 21 is provided with a calibration area 211, and a plurality of calibration contacts are disposed in the calibration area 211 and are higher than the upper surface of the calibration base 21.

[0061] In other words, multiple protrusions 212 are provided in the calibration area 211. The protrusions 212 are higher than the upper surface of the calibration base 21, and multiple calibration contacts are disposed on the multiple protrusions 212. This facilitates contact between multiple nozzles and multiple calibration contacts. In this embodiment, there are four calibration contacts, and correspondingly, there are also four nozzles and four calibration lamps 22. When all four nozzles are in contact with the four calibration contacts simultaneously, all four calibration lamps 22 will be lit simultaneously, and all four nozzles will be in a horizontal state. Otherwise, they will be in a non-horizontal state.

[0062] Advantageously, in one embodiment of the present invention, the calibration base 21 is provided with a plurality of first mounting slots 213, which are respectively used to install the plurality of calibration lamps 22.

[0063] Furthermore, the calibration base 21 is provided with a second mounting slot 214, which is used to install the power supply 24.

[0064] Thus, multiple calibration lamps 22 and power supply 24 can be installed through the first mounting slot 213 and the second mounting slot 214. The height of the calibration lamp 22 is lower than the upper surface of the calibration base 21, meaning the calibration lamp 22 can be hidden inside the calibration base 21. This protects the calibration lamp 22 from collision damage.

[0065] Advantageously, in one embodiment of the present invention, two clamping components 30 are arranged opposite to each other on the connecting platform 12, the two clamping components 30 being used to clamp and fix the verification platform 20.

[0066] Preferably, the clamping assembly 30 includes a cylinder 31 and a gripper 32;

[0067] The cylinder 31 is mounted on the connecting platform 12; the gripper 32 is connected to the cylinder 31 and is used to clamp and fix the calibration platform 20.

[0068] Thus, the clamping assembly 30 can clamp and fix the calibration seat 21, preventing the calibration platform 20 from shifting during use and affecting the calibration effect. The clamping assembly 30 uses a cylinder 31 and a jaw 32, which has a good clamping effect and makes it easy to release the calibration platform 20, which is beneficial for the disassembly of the calibration platform 20.

[0069] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0070] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A nozzle leveling calibration mechanism, characterized in that, include: Drive unit; A verification platform, comprising a verification socket, multiple verification lights, auxiliary connectors, and a power supply; The calibration base is disposed on the drive base and can move along the X-axis direction under the drive of the drive base; the calibration base is provided with a plurality of calibration contacts that correspond one-to-one with a plurality of suction nozzles on the suction nozzle mechanism, and the plurality of calibration contacts are respectively connected to the plurality of calibration lamps and the power supply; the plurality of calibration lamps are all disposed on the calibration base and connected to the power supply; the auxiliary connector is connected to the plurality of suction nozzles on the suction nozzle mechanism and the power supply. When multiple nozzles of the nozzle mechanism come into contact with the corresponding verification contact, the verification lamp connected to the verification contact can be lit.

2. The nozzle level calibration mechanism according to claim 1, characterized in that, The drive unit includes an X-axis linear module and a connecting platform. The connecting platform is disposed on the X-axis linear module and can move along the X-axis direction under the drive of the X-axis linear module. The calibration socket is mounted on the connection platform.

3. The nozzle leveling mechanism according to claim 1, characterized in that, The calibration base is provided with a calibration area, and a plurality of calibration contacts are disposed in the calibration area, with their height being higher than the upper surface of the calibration base.

4. The nozzle level calibration mechanism according to claim 2, characterized in that, The calibration base is provided with a plurality of first mounting slots, which are respectively used to install the plurality of calibration lamps.

5. The nozzle level calibration mechanism according to claim 4, characterized in that, The calibration socket is provided with a second mounting slot, which is used to install the power supply.

6. The nozzle level calibration mechanism according to claim 2, characterized in that, Two clamping components are arranged opposite each other on the connecting platform, and the two clamping components are used to clamp and fix the verification platform.

7. The nozzle level calibration mechanism according to claim 6, characterized in that, The clamping assembly includes a cylinder and grippers; The cylinder is mounted on the connecting platform; The gripper is connected to the cylinder and is used to hold and fix the calibration platform.