Toy chemical detection sampling device
By designing a toy chemical testing sampling device that drives a cutter or grinding head using a clamping mechanism and a sliding mechanism, the problem of existing equipment being unable to sample from multiple angles is solved, achieving efficient and automated multi-angle sampling and adapting to the testing needs of toys made of different materials.
Patent Information
- Application Number
- CN202422822667.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing chemical testing and sampling equipment for toys cannot achieve multi-angle sampling and has low sampling efficiency.
A chemical testing and sampling device for toys was designed. The device uses a clamping mechanism to fix the toy and a sliding mechanism to drive a cutter or grinding head to perform multi-angle sampling. The device combines a switching component to switch between the cutter and the grinding head to adapt to toys of different hardness. The device uses a motor drive to achieve automated sampling.
It enables multi-angle sampling, improves sampling efficiency, adapts to automated sampling of toys of different materials, has strong compatibility, and provides a convenient sampling method.
Smart Images

Figure CN223551353U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sampling equipment technology, and more specifically, to a chemical testing sampling device for toys. Background Technology
[0002] To prevent harmful chemicals from posing a threat to children's health, chemical testing of toys is necessary to ensure their safety and compliance. Many chemicals, such as lead, cadmium, phthalates, and formaldehyde, pose potential health risks to children, potentially leading to poisoning, allergies, and developmental delays. Current toy chemical testing requires randomly selecting representative samples from the toys to be tested, and then processing the samples according to the requirements of the testing items, such as cutting, crushing, and dissolving. Specialized software is then used to process and analyze the data, calculating the concentration of the target chemical substance. The most common chemical sampling device is a scraper; a scraper is a device used in daily life for chemical sampling of children's toys and is widely used in the field of chemical testing.
[0003] When using existing scrapers, the toy is first placed in a suitable position, and samples are collected from the edges and fragments of the toy by scraping and cutting it. However, this sampling method has low sampling efficiency.
[0004] Chinese patent CN201110429086.6 discloses a sample surface coating sampling device, comprising: a base, which is horizontally arranged; a sample fixing device slidably mounted on the base along the Y-axis, including a base and clamping devices disposed on both sides of the base, the sample being supported on the base, and the clamping devices clamping and fixing the sample; a blade sliding control device equipped with a blade, which is slidably mounted on the base along the X-axis, and a blade driving device fixedly connected to the blade, driving the blade to rotate and scrape the surface coating of the sample on its upper surface. While this technical solution can effectively improve the sampling efficiency of sample surface coatings and achieve a large sampling volume, it cannot sample from multiple angles. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of existing sampling equipment that cannot sample from multiple angles, and to propose a chemical testing sampling device for toys that can sample toys from multiple angles.
[0006] To achieve the above objectives, this technical solution provides a toy chemical testing and sampling device, comprising a base, a clamping mechanism, a sliding mechanism, a cutter, and a grinding head. The clamping mechanism and the sliding mechanism are respectively installed at both ends of the base, and the cutter and the grinding head are respectively installed on the sliding mechanism. The sliding mechanism drives the cutter and the grinding head to move closer to or away from the clamping mechanism. The clamping mechanism includes two opposing and coaxially arranged clamping structures, which are rotatably installed on the base.
[0007] In this technical solution, the two clamping structures of the clamping mechanism are used to fix the upper and lower sides of the toy to prevent the toy from shifting during the sampling process. At the same time, the two clamping structures can drive the toy to rotate, thereby realizing multi-angle sampling. The sliding mechanism can drive the cutter or grinding head to move towards the toy and perform automated sampling. During the sampling process, the cutter or grinding head can be selected to cut or grind the toy according to the softness or hardness of the toy or the testing requirements. The cutter can cut and sample softer toys, and the grinding head can grind and sample harder toys. It can replace manual sampling, has high sampling efficiency, and can select the appropriate sampling method for toys of different materials.
[0008] Preferably, in order to install the cutter and grinding head so that their height corresponds to the toy on the clamping mechanism, a support frame is fixed to the top of the sliding mechanism. A switching component is rotatably connected to the support frame. The cutter and grinding head are respectively alternately connected to the switching component. The switching component drives the cutter and grinding head to rotate to switch between the cutter and the grinding head. The switching component can quickly switch the cutter or the grinding head by rotating in the direction of rotation, so that the cutter or the grinding head is aligned with the toy on the clamping mechanism. Then, the sliding mechanism slides to feed and sample. By alternately setting the cutter and the grinding head, mutual interference between the cutter and the grinding head can be avoided when they are working.
[0009] Preferably, to ensure that the cutter or grinding head can work independently and prevent interference, the switching assembly includes a rotating rod, a locking pin, and at least two positioning members. The two ends of the rotating rod are rotatably connected to the support frame. The cutter and grinding head are respectively connected to the middle of the rotating rod. The two positioning members are respectively connected to the end sidewalls of the rotating rod, and each positioning member corresponds to the cutter and the grinding head. Each positioning member forms a positioning hole. The locking pin is located on one side of the support frame, and the positioning member engages with the locking pin to restrict the rotation of the rotating rod. The two positioning members correspond to the cutter and the grinding head respectively. When the cutter is selected for sampling, the rotating rod is rotated so that the positioning member corresponding to the cutter engages with the locking pin through its positioning hole. At this time, the cutter faces the toy on the clamping mechanism. When the grinding head is selected for sampling, the positioning member and locking pin are disengaged from their current engagement state, and the rotating rod rotates a certain angle so that the positioning member corresponding to the grinding head engages with the locking pin through its positioning hole. At this time, the grinding head faces the toy on the clamping mechanism.
[0010] Preferably, in order to drive the cutter or grinding head to rotate for sampling on the toy, a first drive motor is provided on the rotating rod. The drive end of the first drive motor is coaxially connected to a transmission shaft. The cutter is fixed to the side wall of the transmission shaft, and the grinding head is fixed to the end of the transmission shaft. When the cutter is used for cutting sampling, the drive end of the first drive motor drives the transmission shaft to rotate. The cutter rotates and, driven by the sliding mechanism, approaches the toy on the clamping mechanism for cutting sampling. When the grinding head is used for grinding sampling, the drive end of the first drive motor drives the transmission shaft to rotate. The grinding head rotates and, driven by the sliding mechanism, approaches the toy on the clamping mechanism for grinding sampling. Since the grinding head is fixed to the end of the transmission shaft, the grinding head and the cutter are arranged perpendicularly. When the drive end of the first drive motor drives the cutter and the grinding head to rotate simultaneously, interference between the cutter and the grinding head can be avoided as long as they are fixed by their corresponding positioning parts and locking pins.
[0011] Preferably, in order to move the cutter and grinding head closer to or further away from the toy on the clamping mechanism, the sliding mechanism includes a slide rail, a slider, a rack, a gear, and a second drive motor. The slide rail and the rack are respectively fixed on the base and arranged side by side. The support frame is vertically fixed on the slider. The slider is slidably connected to the slide rail. The second drive motor is connected to the slider. The drive end of the second drive motor is connected to the gear. The gear meshes with the rack. The drive end of the second drive motor drives the gear to rotate. The gear rotates on the rack, causing the slider to move along the slide rail. The forward and reverse rotation of the second drive motor controls the forward and reverse movement of the slider.
[0012] Preferably, for installing the clamping structure, a fixed seat is installed on the base, a slide rod is slidably connected to the top of the fixed seat, and a telescopic structure is installed on one side of the fixed seat. The telescopic direction of the telescopic structure is the same as the sliding direction of the slide rod. The telescopic end of the telescopic structure is connected to the slide rod. A platform parallel to the base is connected to the top side of the slide rod. One clamping structure is connected to the bottom of the platform, and the other clamping structure is connected to the base. Initially, the telescopic end of the telescopic structure extends, driving the slide rod to its highest point, maximizing the distance between the two clamping structures. The toy is placed between the two clamping structures. Subsequently, the telescopic end of the telescopic structure retracts, and the two clamping structures simultaneously apply a certain pressure to the toy to clamp it securely. By controlling the distance between the clamping structures, toys of different sizes can be accommodated.
[0013] Preferably, in order to rotate the clamping structure to meet the multi-point sampling of the toy, the platform is provided with a third drive motor, the drive end of the third drive motor passes through the platform and is connected to one of the clamping structures, the base is rotatably connected to a rotating shaft opposite to the drive end of the third drive motor, and the other clamping structure is connected to the top of the rotating shaft.
[0014] Preferably, the base is provided with a fourth drive motor, the drive end of the fourth drive motor is connected to a drive wheel, the rotating shaft is connected to a driven wheel, the drive wheel and the driven wheel are connected, the third drive motor and the fourth drive motor rotate synchronously, wherein the fourth drive motor drives the drive wheel to rotate, and the drive wheel drives the driven wheel to rotate, thereby realizing the relative rotation of the two clamping structures, thereby realizing the rotation of the toy.
[0015] Preferably, in order to accommodate toys of different shapes, the clamping structure includes a chuck and at least three elastic claws. The at least three elastic claws are respectively spaced apart on the periphery of the chuck. One chuck of the clamping structure is connected to the bottom of the platform, and the other chuck of the clamping structure is connected to the base. In use, the top and bottom of the toy abut against the two chucks respectively, and each elastic claw abuts against the outer periphery of the toy to ensure that the toy is clamped.
[0016] Preferably, in order to prevent the toy from slipping out during the sampling process, the chuck is provided with a rubber pad, which serves as an anti-slip pad.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. The toy chemical testing and sampling device of this utility model can clamp the toy to prevent it from loosening through a clamping mechanism. The third and fourth drive motors drive the two clamping structures to rotate, causing the toy to rotate and enabling multi-point sampling of the toy.
[0019] 2. It can switch between the cutter and the grinding head by rotating the switching component according to the hardness of the toy. It can automatically sample toys of different hardness through two sampling methods, with high sampling efficiency and convenient switching between sampling methods.
[0020] 3. The telescopic structure drives the slide bar to move up and down, which can change the distance between the two clamping structures, allowing it to clamp toys of different sizes and providing strong compatibility. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of the toy chemical detection and sampling device of this utility model;
[0022] Figure 2 yes Figure 1 A diagram illustrating another perspective;
[0023] Figure 3 yes Figure 1 An enlarged schematic diagram of part A in the middle;
[0024] Figure 4 yes Figure 2 Enlarged diagram of part B.
[0025] In the diagram: Base 1; Clamping mechanism 2; Fixed seat 21; Slide rod 22; Platform 221; Telescopic structure 23; Clamping structure 24; Chuck 241; Elastic claw 242; Rubber pad 243; Third drive motor 25; Fourth drive motor 26; Rotating shaft 27; Drive wheel 271; Driven wheel 272; Sliding mechanism 3; Slide rail 31; Slider 32; Gear 33; Rack 34; Second drive motor 35; Support frame 4; Cutter 5; Grinding head 6; Switching assembly 7; Rotating rod 71; Positioning component 72; Positioning hole 721; First drive motor 73; Transmission shaft 74; Locking pin 75. Detailed Implementation
[0026] The accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.
[0027] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "long," and "short" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0028] The technical solution of this utility model will be further described in detail below through specific embodiments and with reference to the accompanying drawings:
[0029] Example 1:
[0030] This embodiment provides a toy chemical detection sampling device, such as... Figure 1 , 2As shown, it includes a base 1, a clamping mechanism 2, a sliding mechanism 3, a cutter 5, and a grinding head 6. The clamping mechanism 2 and the sliding mechanism 3 are respectively installed at both ends of the base 1. The cutter 5 and the grinding head 6 are respectively installed on the sliding mechanism 3. The sliding mechanism 3 drives the cutter 5 and the grinding head 6 to move closer to or away from the clamping mechanism 2.
[0031] In this embodiment, the sliding mechanism 3 provides power to the cutter 5 and the grinding head 6, bringing them close to the toy on the clamping mechanism 2. During the sampling process, the cutter 5 or the grinding head 6 can be selected for sampling according to the hardness of the toy or the testing requirements.
[0032] Specifically, such as Figure 1 , 2 As shown, a support frame 4 is fixed to the top of the sliding mechanism 3, and a switching component 7 is rotatably connected to the support frame 4. The cutter 5 and the grinding head 6 are respectively alternately connected to the switching component 7. The switching component 7 drives the cutter 5 and the grinding head 6 to rotate to switch between the cutter 5 and the grinding head 6.
[0033] In this embodiment, the cutter 5 and the grinding head 6 are at a 90° angle. During operation, when the cutter 5 is used to cut and sample, the cutter 5 is parallel and close to the toy for sampling. At this time, the grinding head 6 is set vertically upward and does not contact the toy. When the grinding head 6 is used to grind and sample, the grinding head 6 is parallel and close to the toy for sampling. At this time, the cutter is set vertically downward and does not contact the toy.
[0034] Specifically, such as Figure 4 As shown, the switching assembly 7 includes a rotating rod 71, a locking pin 75, and at least two positioning members 72. The two ends of the rotating rod 71 are rotatably connected to the support frame 4. The cutter 5 and the grinding head 6 are vertically connected to the middle of the rotating rod 71, and the cutter 5 and the grinding head 6 are perpendicular to each other. The two positioning members 72 are vertically connected to the end sidewalls of the rotating rod 71, and the two positioning members 72 are perpendicular to the cutter 5 and the grinding head 6, respectively. Each positioning member 72 forms a positioning hole 721. The locking pin 75 is provided on one side of the support frame 4, and the positioning member 72 is engaged with the locking pin 75 to restrict the rotation of the rotating rod 71.
[0035] In this embodiment, the switching operation is manual, or it can be electrically switched by driving the rotating rod 71 with a motor. The positioning element 72 is made of elastic material and can generate elastic deformation to engage or disengage with the locking pin 75. There are four positioning elements 72 in total, with two positioning elements 72 forming a group. Each group of positioning elements 72 is located at both ends of the rotating rod 71, and the positioning elements 72 in each group are set at 90° to each other. The end of the locking pin 75 is rounded to facilitate its engagement with the positioning hole 721 of the positioning element 72.
[0036] Specifically, such as Figure 1 , 4 As shown, the rotating rod 71 is equipped with a first drive motor 73, and the drive end of the first drive motor 73 is coaxially connected to a transmission shaft 74. The cutter 5 is fixed to the side wall of the transmission shaft 74, and the grinding head 6 is fixed to the end of the transmission shaft 74.
[0037] In this embodiment, there are four grinding heads 6, which are evenly arranged at the end of the transmission shaft 74. The first drive motor 73 can simultaneously drive the cutter 5 and the grinding heads 6 to rotate.
[0038] Specifically, such as Figure 1 , 2 As shown, the sliding mechanism 3 includes a slide rail 31, a slider 32, a gear 33, a rack 34, and a second drive motor 35. The slide rail 31 and the rack 34 are respectively fixed on the base 1 and arranged side by side. The support frame 4 is vertically fixed on the slider 32. The slider 32 is slidably connected to the slide rail 31. The second drive motor 35 is connected to the slider 32. The drive end of the second drive motor 35 is connected to the gear 33. The gear 33 meshes with the rack 34.
[0039] In this embodiment, the second drive motor 35 can be a stepper motor, which can precisely control the feed amount of the cutter 5 and the grinding head 6 according to the size of the toy.
[0040] Specifically, such as Figure 2 As shown, the clamping mechanism 2 includes a fixed base 21, a slide rod 22, a telescopic structure 23, and two clamping structures 24. The fixed base 21 is fixed to the base 1. The slide rod 22 is slidably connected to the fixed base 21. The telescopic structure 23 has the same telescopic direction as the slide rod 22. The telescopic structure 23 is mounted on the fixed base 21. The telescopic end of the telescopic structure 23 is connected to the slide rod 22. A platform 221 parallel to the base 1 is connected to one side of the top of the slide rod 22. One clamping structure 24 is connected to the bottom of the platform 221, and the other clamping structure 24 is connected to the base 1. The two clamping structures 24 are arranged opposite to each other.
[0041] In this embodiment, the telescopic structure 23 is a telescopic cylinder that can control the distance between the two clamping structures 24 to accommodate toys of different sizes. The fixed base 21 has a vertical sliding hole, and the sliding rod 22 is slidably connected in the sliding hole.
[0042] Example 2:
[0043] This embodiment is similar to Embodiment 1, except that, in this embodiment, as shown... Figure 1 , 3As shown, the platform 221 is equipped with a third drive motor 25. The drive end of the third drive motor 25 passes through the platform 221 and is connected to one of the clamping structures 24. A rotating shaft 27 opposite to the drive end of the third drive motor 25 is rotatably connected to the base 1. The other clamping structure 24 is connected to the top of the rotating shaft 27. A fourth drive motor 26 is equipped on the base 1. The drive end of the fourth drive motor 26 is connected to a drive wheel 271. A driven wheel 272 is connected to the rotating shaft 27. The drive wheel 271 and the driven wheel 272 are connected to each other.
[0044] In this embodiment, the third drive motor 25 and the fourth drive motor 26 rotate in the same direction. A set of driving wheels 271 and driven wheels 272 can make the two clamping structures 24 rotate in opposite directions and the two clamping structures 24 are arranged upside down, thereby driving the toy to complete the rotation.
[0045] Example 3:
[0046] This embodiment is similar to Embodiment 1, except that, in this embodiment, as shown... Figure 3 As shown, the clamping structure 24 includes a chuck 241 and at least three elastic claws 242. The at least three elastic claws 242 are respectively spaced around the chuck 241. One chuck 241 of the clamping structure 24 is connected to the bottom of the platform 221, and the other chuck 241 of the clamping structure 24 is connected to the base 1.
[0047] In this embodiment, each elastic claw 242 consists of a joint and a hook. One end of the joint is hinged to the chuck 241, and the other end of the joint is hinged to the hook. A coil spring is provided between the joint, the chuck 241, and the hook. Under the action of the coil spring, the joint and the hook remain in a coiled state and unfold to clamp the toy when it is loaded.
[0048] Specifically, the chuck 241 is provided with a rubber pad 243.
[0049] In this embodiment, the rubber pad 243 can increase its friction with the toy surface to play a role in preventing slippage.
[0050] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
[0051] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A chemical detection and sampling device for toys, characterized in that, The device includes a base (1), a clamping mechanism (2), a sliding mechanism (3), a cutter (5), and a grinding head (6). The clamping mechanism (2) and the sliding mechanism (3) are respectively installed at both ends of the base (1). The cutter (5) and the grinding head (6) are respectively installed on the sliding mechanism (3). The sliding mechanism (3) drives the cutter (5) and the grinding head (6) to move closer to or further away from the clamping mechanism (2). The clamping mechanism (2) includes two opposing and coaxially arranged clamping structures (24). The two clamping structures (24) are rotatably installed on the base (1).
2. The toy chemical detection sampling device according to claim 1, characterized in that, The top of the sliding mechanism (3) is fixed with a support frame (4), and a switching component (7) is rotatably connected to the support frame (4). The cutter (5) and the grinding head (6) are respectively alternately connected to the switching component (7). The switching component (7) drives the cutter (5) and the grinding head (6) to rotate to switch the cutter (5) or the grinding head (6).
3. The toy chemical detection sampling device according to claim 2, characterized in that, The switching assembly (7) includes a rotating rod (71), a locking pin (75), and at least two positioning elements (72). The two ends of the rotating rod (71) are rotatably connected to the support frame (4). The cutter (5) and the grinding head (6) are respectively connected to the middle of the rotating rod (71). The two positioning elements (72) are respectively connected to the end sidewalls of the rotating rod (71) and the two positioning elements (72) are respectively opposite to the cutter (5) and the grinding head (6). Each positioning element (72) forms a positioning hole (721). The locking pin (75) is located on one side of the support frame (4). The positioning element (72) is engaged with the locking pin (75) to restrict the rotation of the rotating rod (71).
4. The toy chemical detection sampling device according to claim 3, characterized in that, The rotating rod (71) is equipped with a first drive motor (73), and the drive end of the first drive motor (73) is coaxially connected to a transmission shaft (74). The cutter (5) is fixed to the side wall of the transmission shaft (74), and the grinding head (6) is fixed to the end of the transmission shaft (74).
5. The toy chemical detection sampling device according to claim 2, characterized in that, The sliding mechanism (3) includes a slide rail (31), a slider (32), a gear (33), a rack (34), and a second drive motor (35). The slide rail (31) and the rack (34) are respectively fixed on the base (1) and arranged side by side. The support frame (4) is vertically fixed on the slider (32). The slider (32) is slidably connected to the slide rail (31). The second drive motor (35) is connected to the slider (32). The drive end of the second drive motor (35) passes through the slider (32) and is connected to the gear (33). The gear (33) meshes with the rack (34).
6. The toy chemical detection sampling device according to claim 1, characterized in that, A fixed seat (21) is installed on the base (1). A slide rod (22) is slidably connected to the top of the fixed seat (21). A telescopic structure (23) is installed on one side of the fixed seat (21). The telescopic direction of the telescopic structure (23) is the same as the sliding direction of the slide rod (22). The telescopic end of the telescopic structure (23) is connected to the slide rod (22). A platform (221) parallel to the base (1) is connected to the top side of the slide rod (22). One clamping structure (24) is connected to the bottom of the platform (221), and the other clamping structure (24) is connected to the base (1).
7. The toy chemical detection sampling device according to claim 6, characterized in that, The platform (221) is provided with a third drive motor (25), the drive end of the third drive motor (25) passes through the platform (221) and is connected to one of the clamping structures (24), and a rotating shaft (27) opposite to the drive end of the third drive motor (25) is rotatably connected to the base (1), and the other clamping structure (24) is connected to the top of the rotating shaft (27).
8. The toy chemical detection sampling device according to claim 7, characterized in that, The base (1) is provided with a fourth drive motor (26), the drive end of the fourth drive motor (26) is connected to a drive wheel (271), and a driven wheel (272) is connected to the rotating shaft (27). The drive wheel (271) and the driven wheel (272) are connected together.
9. A toy chemical detection sampling device according to claim 6, characterized in that, The clamping structure (24) includes a chuck (241) and at least three elastic claws (242). The at least three elastic claws (242) are respectively spaced apart on the periphery of the chuck (241). The chuck (241) of one clamping structure (24) is connected to the bottom of the platform (221), and the chuck (241) of the other clamping structure (24) is connected to the base (1).
10. A toy chemical detection sampling device according to claim 9, characterized in that, The chuck (241) is provided with a rubber pad (243).
Citation Information
Patent Citations
Sample surface coating sampling equipment
CN102445359A