Atomization liquid injection environment control and early warning device

By introducing a combination of CCD detection position and dust and humidity monitoring module into battery production, the problem of inconvenient environmental monitoring during the traditional battery electrode electrolyte spraying process is solved, realizing real-time monitoring and early warning of the atomization electrolyte injection environment, and improving production efficiency and product quality.

CN223552675UActive Publication Date: 2025-11-14XINGDONG (HEBEI) LITHIUM BATTERY TECH CO LTD
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Patent Information

Application Number
CN202422931399.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the traditional process of spraying electrolyte onto battery electrodes, it is not convenient to monitor and control the atomized electrolyte injection environment in real time. External dust adheres and affects product quality. It is also difficult for staff to keep track of dust and humidity levels in real time, which leads to production inconvenience.

Method used

The system employs a combination of CCD detection, dust and humidity monitoring module, and buzzer to monitor the atomization and liquid injection environment in real time. Parameters are fed back through a touch display, and the buzzer sounds an alarm to ensure that the atomization and liquid injection environment meets the requirements. The CCD detection monitors the electrode placement accuracy and liquid injection status.

Benefits of technology

It enables real-time dynamic monitoring and control of the atomization and injection environment, preventing interference from external dust, ensuring battery production quality, and reducing production waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery production, in particular to an atomization liquid injection environment control and early warning device. The device comprises a liquid injection table, and a material belt is arranged on one side of the top face of the liquid injection table. According to the atomization liquid injection environment control and early warning device, through arrangement of a first CCD detection position, a second CCD detection position, a dust humidity monitoring module and a buzzer, when atomization liquid injection is carried out on a pole piece, the dust humidity monitoring module is used for dynamically monitoring the liquid injection environment of equipment in real time and transmitting a monitoring result to a touch display screen in real time; dust and humidity parameter requirements are set at the touch control display screen end, when dust and humidity do not reach the standard, a buzzer gives an alarm and flickers, interference of external dust on battery production is prevented, the spraying amount of atomized liquid injection of the pole piece is controlled through humidity detection, the placement precision and liquid injection condition of the pole piece are dynamically monitored through a CCD, and the quality of the battery is guaranteed. And when the working environment of the equipment does not reach the standard, an alarm is timely fed back to on-site workers, so that production waste is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of battery production technology, specifically to a device for controlling and warning the environment of atomized liquid injection. Background Technology

[0002] In battery manufacturing, the electrolyte spraying process is a crucial step, especially in the production of lithium-ion batteries. The main purpose of electrolyte spraying is to ensure that the battery electrodes (positive and negative electrodes) can effectively absorb the electrolyte, thereby optimizing battery performance.

[0003] However, in the traditional process of spraying electrolyte onto battery electrodes, it is not convenient to monitor and control the atomization and injection environment in real time. External dust can affect product quality, and it is also difficult for staff to keep track of dust and humidity levels in real time, making it difficult to provide timely feedback and handle issues.

[0004] Therefore, a device for environmental control and early warning of atomized liquid injection is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a device for controlling and warning of the atomized liquid injection environment, so as to solve the problem that it is inconvenient to perform real-time dynamic detection and control of the atomized liquid injection environment.

[0006] To achieve the above objectives, an atomized liquid injection environment control and early warning device is provided, including an injection platform, wherein a material belt is provided on one side of the top surface of the injection platform;

[0007] A first CCD detection position is provided on one side of the top surface of the material belt, a front atomizing liquid injection mechanism is provided on the side of the top surface of the material belt close to the first CCD detection position, a second CCD detection position is provided on the other side of the top surface of the material belt, and a back atomizing liquid injection mechanism is provided on the side of the top surface of the material belt close to the second CCD detection position.

[0008] A dust and humidity monitoring module is installed in the middle of the top surface of the injection platform, and a buzzer is electrically connected to one side of the dust and humidity monitoring module.

[0009] As a further improvement to this technical solution, the front atomizing injection mechanism includes a first telescopic rod disposed on one side of the top surface of the material belt, and a first atomizing injection nozzle is fixedly disposed at the output end of the first telescopic rod. The first atomizing injection nozzle is used to spray atomized liquid onto the front of the electrode sheet.

[0010] As a further improvement to this technical solution, the back atomizing injection mechanism includes a second telescopic rod disposed on the other side of the top surface of the material belt, and a second atomizing injection nozzle is fixedly disposed at the output end of the second telescopic rod. The second atomizing injection nozzle is used to spray atomized liquid onto the back of the electrode sheet.

[0011] As a further improvement to this technical solution, a touch display is electrically connected to one side of the dust and humidity monitoring module. The touch display is located on the edge of one side of the top surface of the liquid injection platform and is used to display parameters such as dust and humidity.

[0012] As a further improvement to this technical solution, an electrode feeding position is fixedly provided on the top surface of the injection platform near the material belt, and the electrode feeding position is used for feeding materials.

[0013] As a further improvement to this technical solution, a vacuum suction robot is provided at the edge of the injection platform, and the dust and humidity monitoring module includes a dust detector and a humidity sensor, which are used to dynamically detect the injection environment of the equipment in real time.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This atomized liquid injection environment control and early warning device, through the setting of a first CCD detection position, a second CCD detection position, a dust and humidity monitoring module, and a buzzer, monitors the liquid injection environment of the equipment in real time during the atomized liquid injection of the electrode sheets. The monitoring results are transmitted to the touch screen in real time. The touch screen displays the dust and humidity parameter requirements. When the dust and humidity do not meet the standards, the buzzer alarms and flashes to prevent external dust from interfering with battery production. The humidity detection controls the amount of liquid sprayed during electrode atomization, and the CCD dynamic monitoring controls the electrode placement accuracy and liquid injection status. When the equipment's working environment does not meet the standards, an alarm is promptly triggered to provide feedback to the on-site personnel to avoid production waste. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the front atomizing liquid injection mechanism and the back atomizing liquid injection mechanism of this utility model.

[0018] The meanings of the labels in the diagram are as follows:

[0019] 1. Liquid injection platform; 2. Electrode loading position; 3. Material conveyor; 4. First CCD detection position; 5. Front atomizing liquid injection mechanism; 501. First telescopic rod; 502. First atomizing liquid injection nozzle; 6. Second CCD detection position; 7. Rear atomizing liquid injection mechanism; 701. Second telescopic rod; 702. Second atomizing liquid injection nozzle; 8. Dust and humidity monitoring module; 9. Buzzer; 10. Touch screen display. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0023] Please see Figures 1-2 As shown, the purpose of this embodiment is to provide an atomized liquid injection environment control and early warning device, including a liquid injection platform 1, and a material belt 3 is provided on one side of the top surface of the liquid injection platform 1;

[0024] A first CCD detection position 4 is provided on one side of the top surface of the material belt 3, a front atomizing liquid injection mechanism 5 is provided on the side of the top surface of the material belt 3 close to the first CCD detection position 4, a second CCD detection position 6 is provided on the other side of the top surface of the material belt 3, and a back atomizing liquid injection mechanism 7 is provided on the side of the top surface of the material belt 3 close to the second CCD detection position 6.

[0025] A dust and humidity monitoring module 8 is provided in the middle of the top surface of the injection platform 1, and a buzzer 9 is electrically connected to one side of the dust and humidity monitoring module 8.

[0026] By setting the first CCD detection position 4, the second CCD detection position 6, the dust and humidity monitoring module 8, and the buzzer 9, the dust and humidity monitoring module 8 is used to monitor the equipment's liquid injection environment in real time during the atomization liquid injection of the electrode sheets. The monitoring results are transmitted to the touch display 10 in real time. The touch display 10 sets the dust and humidity parameter requirements. When the dust and humidity do not meet the standards, the buzzer 9 alarms and flashes to prevent external dust from interfering with battery production. The humidity detection controls the amount of liquid sprayed during electrode atomization liquid injection, and the CCD dynamic monitoring controls the electrode sheet placement accuracy and liquid injection status. When the equipment's working environment does not meet the standards, an alarm is promptly triggered to provide feedback to the on-site personnel to avoid production waste.

[0027] Please see Figure 2 The front atomizing injection mechanism 5 includes a first telescopic rod 501 disposed on one side of the top surface of the material belt 3, and a first atomizing injection nozzle 502 is fixedly disposed at the output end of the first telescopic rod 501.

[0028] With the front atomizing injection mechanism 5 in place, the first telescopic rod 501 moves left and right, and drives the first atomizing injection nozzle 502 to spray atomized liquid onto the front of the electrode according to the set electrode position parameters.

[0029] Please see Figure 2 The back atomizing injection mechanism 7 includes a second telescopic rod 701 disposed on the other side of the top surface of the material belt 3, and a second atomizing injection nozzle 702 is fixedly disposed at the output end of the second telescopic rod 701.

[0030] The back atomizing injection mechanism 7 is designed to atomize and spray liquid onto the back of the electrode sheet.

[0031] Please see Figure 1 The dust humidity monitoring module 8 is electrically connected to a touch display 10 on one side, and the touch display 10 is located on the edge of one side of the top surface of the liquid injection platform 1.

[0032] Through the setup of the dust and humidity monitoring module 8 and the touch display 10, the dust and humidity monitoring module 8 is used to monitor the liquid injection environment of the equipment in real time and transmit the monitoring results to the touch display 10 in real time. The touch display 10 sets the dust and humidity parameter requirements.

[0033] Please see Figure 1 The top surface of the injection platform 1 is fixedly provided with an electrode feeding position 2 on the side near the material belt 3.

[0034] The electrode feeding position 2 is set up to serve as the feeding point.

[0035] Please see Figure 1The edge of the liquid injection platform 1 is equipped with a vacuum suction manipulator, and the dust and humidity monitoring module 8 includes a dust detector and a humidity sensor.

[0036] The vacuum robotic arm is used to transfer the electrode.

[0037] Working steps: Electrode loading position 2 is used for loading, material belt 3 transfers and conveys the electrode, and the first CCD detection position 4 and the second CCD detection position 6 dynamically monitor and control the electrode placement accuracy and liquid injection status.

[0038] The first telescopic rod 501 moves left and right, and drives the first atomizing injection nozzle 502 to spray atomized liquid onto the front of the electrode according to the set electrode position parameters. After the electrode is flipped over, the back atomizing injection mechanism 7 sprays liquid onto the back of the electrode.

[0039] The dust and humidity monitoring module 8 is used to monitor the equipment's liquid injection environment in real time and transmit the monitoring results to the touch screen display 10 in real time. The touch screen display 10 sets the dust and humidity parameter requirements. When the dust and humidity do not meet the standards, the buzzer 9 alarms and flashes to prevent external dust from interfering with battery production. The humidity detection controls the amount of liquid sprayed into the electrode atomization. The CCD dynamic monitoring controls the electrode placement accuracy and liquid injection status. When the equipment's working environment does not meet the standards, the alarm is promptly fed back to the on-site personnel to avoid production waste.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for controlling and warning the environment of atomized liquid injection, characterized in that: Includes a liquid injection platform (1), and a material belt (3) is provided on one side of the top surface of the liquid injection platform (1); A first CCD detection position (4) is provided on one side of the top surface of the material belt (3), a front atomizing liquid injection mechanism (5) is provided on the side of the top surface of the material belt (3) close to the first CCD detection position (4), a second CCD detection position (6) is provided on the other side of the top surface of the material belt (3), and a back atomizing liquid injection mechanism (7) is provided on the side of the top surface of the material belt (3) close to the second CCD detection position (6). A dust humidity monitoring module (8) is provided in the middle of the top surface of the injection platform (1), and a buzzer (9) is electrically connected to one side of the dust humidity monitoring module (8).

2. The atomized liquid injection environment control and early warning device according to claim 1, characterized in that: The front atomizing injection mechanism (5) includes a first telescopic rod (501) disposed on one side of the top surface of the material belt (3), and a first atomizing injection nozzle (502) is fixedly disposed at the output end of the first telescopic rod (501).

3. The atomized liquid injection environment control and early warning device according to claim 1, characterized in that: The back atomizing injection mechanism (7) includes a second telescopic rod (701) disposed on the other side of the top surface of the material belt (3), and a second atomizing injection nozzle (702) is fixedly disposed at the output end of the second telescopic rod (701).

4. The atomized liquid injection environment control and early warning device according to claim 1, characterized in that: The dust humidity monitoring module (8) is electrically connected to a touch display (10) on one side, and the touch display (10) is located on the edge of the top surface of the liquid injection platform (1).

5. The atomized liquid injection environment control and early warning device according to claim 1, characterized in that: The top surface of the injection platform (1) is fixedly provided with a electrode feeding position (2) on the side near the material belt (3).

6. The atomized liquid injection environment control and early warning device according to claim 1, characterized in that: The edge of the liquid injection stage (1) is equipped with a vacuum suction robot, and the dust humidity monitoring module (8) includes a dust detector and a humidity sensor.