Electric gun torque intelligent calibration and adjustment device for automobile assembly
By designing intelligent torque calibration components and adjustment devices, the safety issues caused by excessive rotation during the assembly of the electric gun were resolved, achieving precise torque calibration and safe adjustment, and improving the accuracy and safety of the electric gun.
Patent Information
- Application Number
- CN202423049062.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing automotive electric guns may compromise overall safety if rotated too violently during assembly, and lack intelligent torque calibration and adjustment devices.
An electric gun device was designed, comprising a torque intelligent calibration component, an adjustment component, and a connecting grip. The torque is monitored in real time by a torque sensor and a contact sensor, and the data is displayed on a display panel. A limit plate prevents excessive rotation, and the rotation angle is limited by a telescopic base and a transmission rod, thereby achieving precise torque calibration and safe adjustment.
It improves the accuracy, flexibility, and safety of the electric gun assembly process, prevents damage caused by excessive rotation, and enhances the stability and functionality of the device.
Smart Images

Figure CN223552777U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive electric gun technology, specifically relating to an intelligent torque calibration and adjustment device for automotive assembly electric guns. Background Technology
[0002] A car charger, also known as an electric vehicle charger, is a device used to charge electric vehicles. AC chargers typically have 7 connectors, while DC chargers have 9, each connector representing a different power supply or control signal. Internally, the charger includes safety devices such as over / under voltage protection, surge protection, output short-circuit protection, leakage protection, and overcurrent protection to ensure safety during the charging process.
[0003] New energy vehicles typically require an electric gun for energy input during assembly. However, conventional electric guns usually require a knob to operate during assembly and insertion. If the knob is rotated too sharply, it can affect the overall safety of the device. Therefore, we propose an intelligent torque calibration and adjustment device for electric guns used in vehicle assembly. Utility Model Content
[0004] The present invention aims to address the shortcomings of the prior art by providing an intelligent calibration and adjustment device for the torque of an electric gun used in automotive assembly, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A torque intelligent calibration and adjustment device for an electric gun used in automotive assembly includes: a connecting handle, a rotating base fixedly connected to one end of the connecting handle, a torque intelligent calibration component rotatably connected to one end of the rotating base, adjustment components on both sides of the top of the torque intelligent calibration component, a central gun barrel fixedly connected to the bottom of the torque intelligent calibration component, a charging block fixedly connected to one end of the central gun barrel, a power insertion port fixedly connected to one end of the charging block, multiple mounting slots on the top of the power insertion port, and multiple charging holes on the surface of the power insertion port.
[0007] Preferably, the intelligent torque calibration component includes a connecting column, a torque sensor, a contact sensor, a display panel, and a limiting plate. The connecting column is rotatably connected to one end of the rotating base, the torque sensor is fixedly connected to one end of the connecting column, and multiple contact sensors are fixedly connected to both sides of the bottom of the torque sensor.
[0008] Preferably, the display panel is fixedly connected to the top of the torque sensor, and the limiting plate is fixedly connected to the bottom surface of the rotating base.
[0009] Preferably, the adjustment assembly includes a telescopic base, an extension column, a transmission rod, a connecting spring, and a fixing block. The multiple telescopic bases are fixedly connected to the top of the torque intelligent calibration assembly and the rotating base. The extension columns are all slidably connected to the inner wall of the telescopic base, and the transmission rod is fixedly connected between the multiple extension columns.
[0010] Preferably, one end of each connecting spring is fixedly connected to the bottom of the extension column, the other end of each connecting spring is fixedly connected to the bottom of the inner wall of the telescopic base, and the fixing block is fixedly connected to one bottom end of the connecting spring.
[0011] Preferably, a non-slip glove is fixedly attached to the surface of the connecting grip, and the inner wall size of the non-slip glove matches the connecting grip.
[0012] Preferably, the bottom of the anti-slip glove is fixedly connected with an anti-fall soft pad.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. The rotating base provides a base for the rotation of the torque intelligent calibration component, which can use its own structure to help display the torque during use. This allows users to adjust and calibrate based on the data, further improving the overall accuracy of the device. After rotation, the adjustment component will also use its own structure to reset the device for adjustment, further improving the overall flexibility of the device.
[0015] 2. The torque intelligent calibration component is used to calibrate the device after overall rotation. The torque intelligent calibration component is fixed to one side of the rotating base by the connecting column. At the same time, the torque sensor can effectively monitor the rotational force in real time. The data is also sent to the display panel through the contact sensor. Users can monitor the torque of their own rotation through the data, which makes it convenient for users to calibrate at any time. Meanwhile, the limit plate 505 can prevent excessive rotation from affecting the overall device, thereby further improving the overall safety of the device. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0017] In the attached diagram:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2This is a schematic diagram of the back of the overall structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the intelligent torque calibration component in the structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the adjustment component in the structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the back of the adjustment component in the structure of this utility model.
[0023] In the diagram: 1. Connecting grip; 2. Anti-slip gloves; 3. Anti-drop pad; 4. Rotating base; 5. Torque intelligent calibration component; 501. Connecting column; 502. Torque sensor; 503. Contact sensor; 504. Display panel; 505. Limiting plate; 6. Adjustment component; 601. Telescopic base; 602. Extension column; 603. Transmission rod; 604. Connecting spring; 605. Fixing block; 7. Center barrel; 8. Charging block; 9. Power port; 10. Mounting slot; 11. Charging hole. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example
[0026] Please see Figure 1-5 The technical solution provided in this embodiment is as follows:
[0027] A torque intelligent calibration and adjustment device for an electric gun used in automotive assembly includes: a connecting handle 1, a rotating base 4 fixedly connected to one end of the connecting handle 1, a torque intelligent calibration component 5 rotatably connected to one end of the rotating base 4, adjustment components 6 on both sides of the top of the torque intelligent calibration component 5, a central gun barrel 7 fixedly connected to the bottom of the torque intelligent calibration component 5, a charging block 8 fixedly connected to one end of the central gun barrel 7, a power insertion port 9 fixedly connected to one end of the charging block 8, a plurality of mounting slots 10 on the top of the power insertion port 9, and a plurality of charging holes 11 on the surface of the power insertion port 9.
[0028] In this embodiment, the connecting grip 1 can use its own structure to help the user's hand provide a point of force when using the device, thereby further improving the overall functionality of the device. At the same time, the rotating base 4 can be used to provide a basis for the rotation of the intelligent calibration component 5 when using the device. During the rotation, the torque intelligent calibration component 5 can use its own structure to send torque data in real time, thereby helping the user to calibrate in time during use, further improving the functionality of the device. Meanwhile, the adjustment component 6 can also reset the torque intelligent calibration component 5 after rotation, further improving the safety of the device. The charging block 8, the power insertion port 9, the mounting slot 10, and the charging hole 11 can be linked together to help the device be more stable when charging.
[0029] The torque intelligent calibration component 5 includes a connecting column 501, a torque sensor 502, a contact sensor 503, a display panel 504, and a limiting plate 505. The connecting column 501 is rotatably connected to one end of the rotating base 4, the torque sensor 502 is fixedly connected to one end of the connecting column 501, and multiple contact sensors 503 are fixedly connected to both sides of the bottom of the torque sensor 502.
[0030] In this embodiment, the torque intelligent calibration component 5 is mounted on one side of the rotating base 4 via the connecting column 501. The rotating base 4 provides a rotating base for the torque intelligent calibration component 5. At the same time, the contact sensor 503 and the torque sensor 502 can monitor the force used by the user during rotation in real time, thereby further improving the accuracy of the overall data of the device.
[0031] The display panel 504 is fixedly connected to the top of the torque sensor 502, and the limiting plate 505 is fixedly connected to the bottom of the surface of the rotating base 4.
[0032] In this embodiment, the display panel 504 displays the data transmitted by the torque sensor 502 and the contact sensor 503. Users can calibrate their own torque at any time based on the data, thereby further improving the overall accuracy of the device. At the same time, the position of the limiting plate 505 is located at the bottom of the surface of the rotating base 4 and in the middle, so it can effectively prevent the torque intelligent calibration component from rotating excessively and causing damage to the device, thereby further improving the overall safety of the device.
[0033] The adjustment component 6 includes a telescopic base 601, an extension column 602, a transmission rod 603, a connecting spring 604, and a fixed circular block 605. Multiple telescopic bases 601 are fixedly connected to the top of the torque intelligent calibration component 5 and the rotating base 4. The extension columns 602 are all slidably connected to the inner wall of the telescopic base 601. The transmission rod 603 is fixedly connected between multiple extension columns 602.
[0034] In this embodiment, the adjustment component 6 is fixed to the top of the display panel 504 and the rotating base 4 via the telescopic base 601. Meanwhile, the extension column 602 is set on the inner wall of the telescopic base 601. When subjected to the force generated by rotation, the transmission rod 603 will drive the extension columns 602 on both sides to tilt to one side. This will help to block the rotation of the device when the plate part at the bottom of the extension column 602 is reached, thereby limiting the rotation angle and preventing damage to the device due to excessive rotation, thus further improving the overall safety of the device.
[0035] One end of each connecting spring 604 is fixedly connected to the bottom of the extension column 602, and the other end of each connecting spring 604 is fixedly connected to the bottom of the inner wall of the telescopic base 601. The fixing block 605 is fixedly connected to one bottom end of the connecting spring 604.
[0036] In this embodiment, the connecting spring 604 can drive the extension column 602 to reset when the user loosens the force, thereby further improving the overall functionality of the device. The fixed block 605 can further increase the stability of the bottom of the connecting spring 604 itself, thereby further increasing the overall stability of the adjustment component 6.
[0037] A non-slip glove 2 is fixedly attached to the surface of the connecting grip 1, and the inner wall size of the non-slip glove 2 matches that of the connecting grip 1.
[0038] In this embodiment, the anti-slip glove 2 can protect the grip of the device during use and prevent the hand from slipping. At the same time, the anti-slip glove 2 is made of rubber, which can effectively prevent static electricity in dry winter and further improve the overall safety of the device.
[0039] The bottom of the anti-slip glove 2 is fixedly connected to an anti-fall soft pad 3.
[0040] In this embodiment, the anti-fall pad 3 can use its own rubber material to protect the entire device when it encounters an impact from the bottom, thereby further improving the overall functionality and safety of the device.
[0041] Working Principle: The user can use the connecting handle 1 to provide a base for control during use, thereby improving the overall stability of the device. The anti-slip gloves 2 help prevent hand slippage while gripping the handle 1, further enhancing stability. The anti-drop pad 3 helps cushion impact in case of accidental drops, improving safety. The rotating base 4 provides a base for the rotation of the torque intelligent calibration component 5, which uses its structure to display torque readings during use, allowing users to adjust and calibrate based on the data, further improving accuracy. After rotation, the adjustment component 6 uses its structure to reset the device for adjustment, enhancing flexibility. The charging block 8, power port 9, mounting slot 10, and charging hole 11 work together to ensure stable charging, further improving overall stability.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A smart calibration and adjustment device for the torque of an electric gun used in automotive assembly, characterized in that: The device includes a connecting grip (1), one end of which is fixedly connected to a rotating base (4), one end of which is rotatably connected to a torque intelligent calibration component (5), both sides of the top of the torque intelligent calibration component (5) are provided with adjustment components (6), the bottom of the torque intelligent calibration component (5) is fixedly connected to a central gun barrel (7), one end of the central gun barrel (7) is fixedly connected to a charging block (8), one end of the charging block (8) is fixedly connected to a power insertion port (9), the top of the power insertion port (9) is provided with multiple mounting slots (10), and the surface of the power insertion port (9) is provided with multiple charging holes (11).
2. The intelligent calibration and adjustment device for the torque of an electric gun used in automotive assembly as described in claim 1, characterized in that: The torque intelligent calibration component (5) includes a connecting column (501), a torque sensor (502), a contact sensor (503), a display panel (504), and a limiting plate (505). The connecting column (501) is rotatably connected to one end of the rotating base (4), the torque sensor (502) is fixedly connected to one end of the connecting column (501), and multiple contact sensors (503) are fixedly connected to both sides of the bottom of the torque sensor (502).
3. The intelligent calibration and adjustment device for the torque of an electric gun used in automotive assembly as described in claim 2, characterized in that: The display panel (504) is fixedly connected to the top of the torque sensor (502), and the limiting plate (505) is fixedly connected to the bottom surface of the rotating base (4).
4. The intelligent calibration and adjustment device for the torque of an electric gun used in automotive assembly as described in claim 1, characterized in that: The adjustment component (6) includes a telescopic base (601), an extension column (602), a transmission rod (603), a connecting spring (604), and a fixed circular block (605). Multiple telescopic bases (601) are fixedly connected to the top of the torque intelligent calibration component (5) and the rotating base (4). The extension columns (602) are all slidably connected to the inner wall of the telescopic base (601). The transmission rod (603) is fixedly connected between multiple extension columns (602).
5. The intelligent calibration and adjustment device for the torque of an electric gun used in automotive assembly as described in claim 4, characterized in that: One end of each connecting spring (604) is fixedly connected to the bottom of the extension column (602), and the other end of each connecting spring (604) is fixedly connected to the bottom of the inner wall of the telescopic base (601). The fixing block (605) is fixedly connected to one bottom end of the connecting spring (604).
6. The intelligent calibration and adjustment device for the torque of an electric gun used in automotive assembly as described in claim 1, characterized in that: A non-slip glove (2) is fixedly connected to the surface of the connecting grip (1), and the inner wall size of the non-slip glove (2) matches that of the connecting grip (1).
7. The intelligent torque calibration and adjustment device for an electric gun used in automotive assembly as described in claim 6, characterized in that: The bottom of the anti-slip glove (2) is fixedly connected to an anti-fall soft pad (3).