Solar photovoltaic cell module connecting device

By using the magnetic connection of electromagnets and ferromagnetic components, the problem of difficult installation and disassembly of photovoltaic cells has been solved, enabling convenient installation and disassembly, reducing production and logistics costs, and improving the stability and environmental adaptability of the connection.

CN223553269UActive Publication Date: 2025-11-14GUODIAN NANJING AUTOMATION
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Patent Information

Application Number
CN202422739157.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-14
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Traditional photovoltaic cell connection methods are complex and time-consuming, difficult to disassemble and replace, have poor environmental adaptability, and the adhesives are prone to failure in harsh environments, increasing production costs and logistics risks.

Method used

The system utilizes the magnetic connection of electromagnets and ferromagnetic components. The opening and closing of the electromagnets are controlled by a power module and a control unit. Combined with the threaded connection of the U-shaped fixing bracket and the outer frame of the battery, the system enables convenient installation and disassembly of individual battery cells.

Benefits of technology

It improves production efficiency and maintenance convenience, reduces the difficulty of disassembling and replacing battery cells, reduces transportation volume and cost, and ensures connection stability and environmental adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of solar photovoltaic cells, and discloses a solar photovoltaic cell module connecting device, which comprises a single cell, a cell outer frame, a power supply module, an insulated wire, an electromagnet, a ferromagnetic component, a U-shaped fixing frame and a control unit, the electromagnet is mounted on one side of each battery outer frame and is connected to the power supply module; the ferromagnetic component is mounted on one side of the adjacent battery outer frame and is used for being matched with the electromagnet; the power supply module is used for providing a stable direct-current power supply for the electromagnet; the control unit is used for controlling opening and closing of the electromagnet; the insulated wire is used for connecting the power module, the electromagnet and the control unit; and the U-shaped fixing frame is used for fixing the electromagnet. According to the utility model, through the magnetic connection of the electromagnets and the ferromagnetic components, the convenient installation and disassembly of the battery monomers are realized, the firmness and the reliability of the connection are ensured, the replacement and the upgrading of the battery pieces are facilitated, the transportation cost is reduced, and the production efficiency and the maintenance convenience are improved.
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Description

Technical Field

[0001] This utility model relates to the field of solar photovoltaic cells, and specifically to a solar photovoltaic cell module connection device. Background Technology

[0002] Traditional photovoltaic (PV) cells are typically bonded together with aluminum alloy frames using special adhesives or silicone. While this method provides strong adhesion, it suffers from several major problems in practical applications: First, the bonding process is complex and time-consuming. Precise application of the adhesive or silicone during production and waiting for complete curing not only increases production time and costs but can also lead to low production efficiency. Second, the bonding method hinders disassembly and replacement. If a PV cell malfunctions or requires an upgrade, special tools must be used to remove the adhesive or silicone, which is not only time-consuming and labor-intensive but may also damage the cell and frame. Furthermore, the presence of adhesive makes disassembly and transportation of the modules extremely difficult, increasing logistics costs and risks. Finally, it exhibits poor environmental adaptability; conductive adhesive bonding performs unstably and is prone to failure in harsh environments such as high temperature and high humidity. Utility Model Content

[0003] In view of the above-mentioned technical deficiencies, the technical problem to be solved by this utility model is to provide a solar photovoltaic cell module connection device, which aims to solve the problem of difficult installation and maintenance of existing photovoltaic cell connections.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The present invention provides a solar photovoltaic cell module connection device, comprising:

[0005] Battery cell, battery outer frame, power module, insulated wire, electromagnet, ferromagnetic components, U-shaped fixing frame and control unit;

[0006] The electromagnet is installed on one side of the outer frame of each battery and connected to the power module;

[0007] The ferromagnetic component is installed on one side of the outer frame of the adjacent battery and is used to cooperate with the electromagnet.

[0008] The power module is a circuit consisting of a battery cell and an external circuit, used to provide a stable DC power supply to the electromagnet.

[0009] The control unit is connected between the power module and the electromagnet and is used to control the electromagnet to turn on and off.

[0010] The insulated wire is used to connect the power module, electromagnet, and control unit;

[0011] The U-shaped fixing bracket is used to fix the electromagnet.

[0012] Furthermore, the surface of the ferromagnetic component is plated with nickel or zinc, and the surface of the ferromagnetic component is also sprayed with an anti-corrosion coating.

[0013] Furthermore, the ferromagnetic component is threadedly connected to the outer frame of the battery.

[0014] Furthermore, the outer frame of the battery is provided with a groove for placing the U-shaped fixing bracket.

[0015] Furthermore, the U-shaped fixing bracket has several screw holes on the side that contacts the outer frame of the battery, and is fixed to the outside of the outer frame of the battery with screws.

[0016] Furthermore, the two open ends of the U-shaped fixing frame facing the ground are provided with flexible sheets;

[0017] The flexible sheet has a screw hole at the end away from the U-shaped fixing frame, and the bolt passes through the screw hole to fix the electromagnet in the U-shaped fixing frame.

[0018] Furthermore, the side of the U-shaped fixing frame that contacts the electromagnet is also provided with an elastic guide groove.

[0019] Furthermore, a retaining ring is provided around the side of the U-shaped fixing bracket away from the outer frame of the battery.

[0020] The beneficial effects of this utility model are as follows:

[0021] 1. This utility model makes the installation and disassembly of battery cells very convenient through the magnetic connection of electromagnets and ferromagnetic components, without the need for complicated tools and procedures, which greatly improves production efficiency and maintenance convenience.

[0022] 2. The magnetic connection of the electromagnet and ferromagnetic components in this utility model ensures a firm connection between battery cells, avoiding connection problems caused by adhesive aging or failure.

[0023] 3. When the battery cells need to be replaced or upgraded, this utility model allows for easy disassembly and replacement of the battery cells simply by turning off the electromagnet, without damaging the original frame structure.

[0024] 4. The components of this utility model can be easily disassembled into individual battery cells during transportation, reducing transportation volume and weight, and lowering logistics costs and risks. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of a solar photovoltaic cell module connection device provided in an embodiment of the present invention.

[0027] Figure 2 A schematic diagram of the installation of ferromagnetic components.

[0028] Figure 3 This is a schematic diagram of a U-shaped fixing frame structure.

[0029] Explanation of reference numerals in the attached drawings: 1. Battery cell; 2. Battery outer frame; 21. Groove; 3. Electromagnet; 4. Ferromagnetic component; 5. U-shaped fixing bracket; 51. Flexible sheet; 52. Fixing ring; 53. Bolt. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1

[0032] like Figures 1-3 As shown, this embodiment describes in detail 1. A solar photovoltaic cell module connection device, characterized in that it includes: a cell 1, a cell outer frame 2, a power module, insulated wires, an electromagnet 3, a ferromagnetic component 4, a U-shaped fixing frame 5, and a control unit; the electromagnet 3 is installed on one side of each cell outer frame 2 and connected to the power module; as shown Figure 2 As shown, the ferromagnetic component 4 is installed on one side of the adjacent battery outer frame 2 for cooperating with the electromagnet 3; preferably, the surface of the ferromagnetic component 4 is plated with nickel or zinc, and the surface of the ferromagnetic component 4 is also sprayed with an anti-corrosion coating to prevent rust; the power module is a circuit formed by the battery cell 1 and the external circuit, used to provide a stable DC power supply to the electromagnet 3; the control unit is connected between the power module and the electromagnet 3 for controlling the opening and closing of the electromagnet 3; the insulated wire is used to connect the power module, the electromagnet 3 and the control unit; the U-shaped fixing bracket 5 is used to fix the electromagnet 3.

[0033] Specifically, the wiring method is as follows: connect the positive terminal of the power module to the positive input terminal of the control unit; connect the negative terminal of the power module to the negative input terminal of the control unit; connect the first output terminal of the control unit to the positive terminal of an electromagnet 3; connect the negative terminal of the electromagnet 3 to the common negative terminal of the control unit; repeat the above steps to connect the other output terminals of the control unit to the positive terminals of other electromagnets 3 respectively; connect the negative terminals of all electromagnets 3 to the common negative terminal of the control unit.

[0034] like Figure 3 As shown, the U-shaped fixing bracket 5 has several screw holes on the side that contacts the battery outer frame 2, and is fixed in the groove 21 on the outside of the battery outer frame 2 by screws; the thickness of the ferromagnetic component 4 and the thickness of the U-shaped fixing bracket 5 are exactly the thickness of the groove 21, so that the two can be tightly connected; the two open ends of the U-shaped fixing bracket 5 face the ground and have screw holes; the two open ends of the U-shaped fixing bracket 5 facing the ground have flexible sheets 51; the side of the U-shaped fixing bracket 5 that contacts the electromagnet 3 also has an elastic guide groove. After the electromagnet 3 is inserted into the U-shaped fixing bracket 5 from bottom to top through the elastic guide groove, the end of the flexible sheet 51 away from the U-shaped fixing bracket 5 has a screw hole, and the bolt 53 passes through the screw hole to fix the electromagnet 3 in the U-shaped fixing bracket 5; in addition, the side of the U-shaped fixing bracket 5 away from the battery outer frame 2 also has a fixing ring 52, which is used to better bind the electromagnet 3 so that it is not easy to fall off. It should be noted that the U-shaped fixing bracket 5 is placed in the groove 21 for rain protection. The open ends of the U-shaped fixing bracket 5 face the ground to prevent water accumulation. The flexible sheet 51 is used to fix the electromagnet 3 to facilitate further clamping of the electromagnet 3 so that it is not easy to shake. Similarly, the ferromagnetic component 4 is fixed to the outside of the adjacent battery outer frame 2 by threaded connection. When the battery cells 1 are connected to each other through the battery outer frame 2, the control unit controls the battery module to be powered on. At this time, the ferromagnetic component 4 and the electromagnet 3 installed on the two battery outer frames 2 respectively attract each other. When it is necessary to separate the battery cells 1, the control unit controls the battery module to be powered off. At this time, the ferromagnetic component 4 and the electromagnet 3 installed on the two battery outer frames 2 respectively separate from each other.

[0035] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A solar photovoltaic cell module connection device, characterized in that, include: Battery cell, battery outer frame, power module, insulated wire, electromagnet, ferromagnetic components, U-shaped fixing frame and control unit; The electromagnet is installed on one side of the outer frame of each battery and connected to the power module; The ferromagnetic component is installed on one side of the outer frame of the adjacent battery and is used to cooperate with the electromagnet. The power module is a circuit consisting of a battery cell and an external circuit, used to provide a stable DC power supply to the electromagnet. The control unit is connected between the power module and the electromagnet and is used to control the electromagnet to turn on and off. The insulated wire is used to connect the power module, electromagnet, and control unit; The U-shaped fixing bracket is used to fix the electromagnet.

2. The solar photovoltaic cell module connection device as described in claim 1, characterized in that, The surface of the ferromagnetic component is plated with nickel or zinc, and the surface of the ferromagnetic component is also sprayed with an anti-corrosion coating.

3. The solar photovoltaic cell module connection device as described in claim 1, characterized in that, The ferromagnetic component is threadedly connected to the outer frame of the battery.

4. The solar photovoltaic cell module connection device as described in claim 1, characterized in that, The outer frame of the battery has a groove for placing the U-shaped fixing bracket.

5. A solar photovoltaic cell module connection device as described in claim 1, characterized in that, The U-shaped fixing bracket has several screw holes on the side that contacts the outer frame of the battery, and is fixed to the outside of the outer frame of the battery with screws.

6. A solar photovoltaic cell module connection device as described in claim 1, characterized in that, The U-shaped fixing frame has flexible sheets at the open ends facing the ground. The flexible sheet has a screw hole at the end away from the U-shaped fixing frame, and the bolt passes through the screw hole to fix the electromagnet in the U-shaped fixing frame.

7. A solar photovoltaic cell module connection device as described in claim 1, characterized in that, The side of the U-shaped fixing frame that contacts the electromagnet is also provided with an elastic guide groove.

8. A solar photovoltaic cell module connection device as described in claim 1, characterized in that, The U-shaped mounting bracket also has a retaining ring around the side away from the battery's outer frame.