Scale inhibitor production device

By introducing a measuring cup and a one-way inlet valve to automatically meter raw materials in the scale inhibitor production unit, and combining them with a limiting scraper and a dual-shaft stirring blade to accelerate mixing, the problems of cumbersome operation and slow mixing in the existing technology have been solved, achieving the effects of simplified filling and efficient mixing.

CN223555960UActive Publication Date: 2025-11-18JINING JINHANS ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202423138972.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-18
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing scale inhibitor production equipment requires the dosage to be measured in advance using other equipment when adding raw materials, which is cumbersome to operate, has a long mixing cycle, and low single-axis mixing efficiency.

Method used

The design incorporates a dosage control mechanism that automatically measures raw materials using a measuring cup and a one-way inlet valve. It combines a limiting scraper and gear assembly to accelerate mixing, employs a dual-shaft stirring blade for counter-mixing, and is equipped with a shock-absorbing and protective mechanism to buffer vibrations.

Benefits of technology

It simplifies the raw material filling process, improves mixing uniformity and efficiency, reduces operating steps, and enhances the protective effect of the equipment.

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Abstract

The utility model relates to the technical field of scale inhibitor production, in particular to a scale inhibitor production device which comprises a supporting base and a stirring barrel, the supporting base is located below the stirring barrel, a dosage control mechanism is arranged on the side edge of the stirring barrel, and a damping protection mechanism is arranged below the stirring barrel. When the scale inhibitor production device is used, through the design that a measuring cup is installed at the upper end of a liquid inlet pipe in a communicating mode and a one-way liquid inlet valve is arranged outside the liquid inlet pipe, the actual dosage of scale inhibitor raw materials can be metered through scale indication on the side edge of the measuring cup; after metering is completed, the liquid inlet valve can be opened to place the raw materials into the device, workers do not need to control the dosage of the raw materials through external equipment in the whole process, the whole device has the metering effect, the overall structural design is simple, and the practical effect is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of scale inhibitor production, in particular to a scale inhibitor production device. BACKGROUND

[0002] Scale inhibitor is a kind of chemical additive for preventing or reducing scale formation in water treatment process, scale is mainly formed by the precipitation of mineral (such as calcium, magnesium, sulfate, etc.) in water, usually will form on the inner surface of boiler, heat exchanger, pipeline and other equipment, the accumulation of these precipitates can lead to equipment efficiency reduction, energy consumption increase, even damage equipment, and scale inhibitor production equipment is a kind of processing equipment for mixing scale inhibitor raw materials;

[0003] The device disclosed by patent No. "CN209109179U" is provided with a patch type temperature sensor at the bottom of the stirring cavity, the patch type temperature sensor is electrically connected with the temperature display through wires, the patch type temperature sensor can sense the temperature of the scale and corrosion inhibitor in the stirring cavity, and send signals to the temperature display. By directly observing the temperature display, the production temperature can be better controlled to ensure the quality of the scale and corrosion inhibitor. Since the existing scale inhibitor production device needs to use other equipment to measure the required proportioning amount before adding the scale inhibitor raw materials into the device, the overall operation process is complicated, and the existing scale inhibitor production device generally uses single-shaft mixing when homogenously mixing the scale inhibitor raw materials, so the overall mixing uniformity period is long. UTILITY MODEL CONTENTS

[0004] The utility model discloses a scale inhibitor production device, which improves the problems of the existing scale inhibitor production device, such as the need to use other equipment to measure the required proportioning amount before adding the scale inhibitor raw materials into the device, the complicated overall operation process, and the long overall mixing uniformity period when homogenously mixing the scale inhibitor raw materials.

[0005] A scale inhibitor production device includes a support base and a stirring barrel. The support base is located below the stirring barrel. The stirring barrel is provided with a dose control mechanism on the side edge. The stirring barrel is provided with a shockproof mechanism below. The stirring barrel is provided with a homogenizing mixing mechanism inside.

[0006] The dose control mechanism includes a liquid inlet pipe, a measuring cup and a one-way liquid inlet valve. The liquid inlet pipe is installed on the side edge of the stirring barrel near the top end. The measuring cup is installed on the bottom of the liquid inlet pipe. The one-way liquid inlet valve is installed on the outside of the liquid inlet pipe.

[0007] Preferably, the damping protection mechanism comprises an auxiliary mounting disc, a limiting piston rod and a limiting piston cylinder, the bottom outer wall of the stirring barrel is provided with the auxiliary mounting disc, the bottom outer wall of the auxiliary mounting disc is provided with the limiting piston rods in a circumferential manner at equal intervals, and the piston ends of the limiting piston rods are slidably installed in the limiting piston cylinder.

[0008] Preferably, the bottom outer wall of the limiting piston cylinder is connected with the top outer wall of the supporting base, supporting springs are connected between the bottom outer wall of the limiting piston rod and the bottom inner wall of the limiting piston cylinder, and the inside of the limiting piston cylinder is filled with hydraulic oil.

[0009] Preferably, the homogenizing mixing mechanism comprises a positioning support frame, a driving motor and a transmission shaft, the top outer wall of the stirring barrel is provided with the positioning support frame, the positioning support frame is arranged in the shape of "n", the top outer wall of the positioning support frame is provided with the driving motor, the output end of the driving motor is connected with the top outer wall of the transmission shaft, and the bottom end of the transmission shaft penetrates through the top outer wall of the stirring barrel and is located in the inside of the stirring barrel.

[0010] Preferably, the side outer wall of the transmission shaft at the bottom end position is provided with a supporting ring, the side outer wall of the supporting ring is symmetrically provided with limiting scrapers, the limiting scrapers are arranged in the shape of "L", and the side outer wall of the limiting scrapers is attached to the side inner wall of the stirring barrel.

[0011] Preferably, the outside of the transmission shaft is provided with a driving gear, driving gears are symmetrically meshed and installed on the two sides of the driving gear, the driving gear and the driving gears are rotatably installed on the top outer wall of the stirring barrel, and the inside of the driving gear is provided with a positioning shaft.

[0012] Preferably, the top outer wall of the positioning shaft is rotatably installed on the top inner wall of the positioning support frame, the bottom end of the positioning shaft penetrates through the top outer wall of the stirring barrel and is located in the inside of the stirring barrel, and the outside of the positioning shaft in the inside of the stirring barrel is provided with stirring blades at equal intervals.

[0013] Preferably, the bottom outer wall of the stirring barrel is directly installed with a liquid outlet pipe for discharging materials, and the outside of the liquid outlet pipe is provided with a control valve.

[0014] The beneficial effects of the utility model are:

[0015] 1、The scale inhibitor production device is used, through the design that the measuring cup is directly installed on the upper end of the liquid inlet pipe and the one-way liquid inlet valve is arranged outside the liquid inlet pipe, the actual dose of the scale inhibitor raw material can be measured by using the scale indication of the side of the measuring cup, after the measurement, the raw material can be put into the device by opening the liquid inlet valve, the whole process does not need the staff to use external equipment to control the dose of the raw material, the device as a whole has the measurement effect, the overall structure design is simple, and the practical effect is good.

[0016] 2、The anti -scale production device is used, through setting the limiting scraper in the device, when the limiting scraper rotates, the residual raw materials on the inner wall of the stirring barrel can be scraped down to participate in centralized mixing, which indirectly ensures the cleanliness of the inner wall of the subsequent discharging process, and the design of the two groups of stirring blades driven by the gear assembly and the transmission belt further drives the two groups of stirring blades to rotate, which further accelerates the mixing rate of the raw materials through the impingement method on the basis of the rotation of the two groups of stirring blades to the anti -scale raw materials in the stirring barrel, and the design of the damper structure composed of the mechanism assembly at the bottom of the device can also play a damping protection effect in the actual working process, the overall structure design is simple, and the practical effect is good. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall three-dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is the dose control mechanism three-dimensional structure schematic diagram of the utility model;

[0019] Figure 3 It is the damping protection mechanism three-dimensional structure schematic diagram of the utility model;

[0020] Figure 4 It is the homogeneous mixing mechanism three-dimensional structure schematic diagram of the utility model;

[0021] In the drawing: 1, support base; 2, stirring barrel; 3, dose control mechanism; 31, liquid inlet pipe; 32, measuring cup; 33, one-way liquid inlet valve; 4, damping protection mechanism; 41, auxiliary mounting disc; 42, limiting piston rod; 43, limiting piston cylinder; 44, supporting spring; 5, homogeneous mixing mechanism; 51, positioning support frame; 52, drive motor; 53, transmission shaft; 54, support ring; 55, limiting scraper; 56, drive gear; 57, driven gear; 58, positioning shaft; 59, stirring blade. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0023] In specific implementation: such as Figures 1-4As shown, a kind of scale inhibitor production device, including support base 1 and stirring barrel 2: support base 1 is located below stirring barrel 2, the side of stirring barrel 2 is provided with dose control mechanism 3, the lower portion of stirring barrel 2 is provided with shock protection mechanism 4, the inside of stirring barrel 2 is provided with homogenizing mixing mechanism 5;

[0024] Dose control mechanism 3 includes liquid inlet pipe 31, measuring cup 32 and one-way liquid inlet valve 33, liquid inlet pipe 31 is installed on the side outer wall of stirring barrel 2 close to the top end position, the bottom end outer wall of liquid inlet pipe 31 is installed with measuring cup 32, one-way liquid inlet valve 33 is installed on the outside of liquid inlet pipe 31;When the raw materials of scale inhibitor need to be poured into the device, at this time, first, the raw materials need to be poured into measuring cup 32, then the appropriate amount of raw materials is poured according to the indication scale on the side of measuring cup 32, after pouring, the valve disc on the side of one-way liquid inlet valve 33 is turned to open one-way liquid inlet valve 33, so that the raw materials measured in measuring cup 32 can be automatically poured into the inside of stirring barrel 2 through liquid inlet pipe 31, and the measurement principle of multiple raw materials is consistent with the above principle, until the raw materials are all added into the inside of stirring barrel 2.

[0025] Shock protection mechanism 4 includes auxiliary mounting disc 41, limiting piston rod 42 and limiting piston cylinder 43, the bottom end outer wall of stirring barrel 2 is provided with auxiliary mounting disc 41, limiting piston rod 42 is arranged on the bottom end outer wall of auxiliary mounting disc 41 at equal intervals in a surrounding manner, the piston end of limiting piston rod 42 is slidably installed in the inside of limiting piston cylinder 43, the bottom end outer wall of limiting piston cylinder 43 is connected with the top end outer wall of support base 1, support spring 44 is connected between the bottom end outer wall of limiting piston rod 42 and the bottom end inner wall of limiting piston cylinder 43, and the inside of limiting piston cylinder 43 is filled with hydraulic oil;

[0026] When the device as a whole vibrates during working, at this time, limiting piston rod 42 will automatically move in sliding track in the inside of limiting piston cylinder 43, at this time, hydraulic oil moves between limiting piston rod 42 and limiting piston cylinder 43, and the speed and path of hydraulic oil flow are limited in a specific channel, forming resistance, and the damping effect of support spring 44 is matched to form damping structure, so that the vibration effect generated by the device as a whole can be consumed, so as to realize the effect of shock absorption and shock protection.

[0027] The homogenizing mixing mechanism 5 comprises a positioning support frame 51, a driving motor 52 and a transmission shaft 53. The top end outer wall of the stirring barrel 2 is provided with the positioning support frame 51. The positioning support frame 51 is arranged in the shape of “n”. The top end outer wall of the positioning support frame 51 is provided with the driving motor 52. The output end of the driving motor 52 is connected with the top end outer wall of the transmission shaft 53. The bottom end of the transmission shaft 53 penetrates through the top end outer wall of the stirring barrel 2 and is located in the interior of the stirring barrel 2. The side edge outer wall of the transmission shaft 53 at the bottom end position is provided with a support ring 54. The side edge outer wall of the support ring 54 is symmetrically provided with a limiting scraper 55. The limiting scraper 55 is arranged in the shape of “L”. The side edge outer wall of the limiting scraper 55 is in close contact with the side edge inner wall of the stirring barrel 2. The exterior of the transmission shaft 53 is provided with a driving gear 56. The two sides of the driving gear 56 are symmetrically provided with driven gears 57. The driving gear 56 and the driven gears 57 are both rotationally installed with the top end outer wall of the stirring barrel 2. The interior of the driven gear 57 is provided with a positioning shaft 58. The top end outer wall of the positioning shaft 58 is rotationally installed with the top end inner wall of the positioning support frame 51. The bottom end of the positioning shaft 58 penetrates through the top end outer wall of the stirring barrel 2 and is located in the interior of the stirring barrel 2. The exterior of the positioning shaft 58 located in the interior of the stirring barrel 2 is provided with stirring blades 59 at equal intervals.

[0028] When it is needed to mix the scale inhibitor raw materials in the interior of the stirring barrel 2 uniformly, at this time, only the driving motor 52 needs to be started. When the driving motor 52 is started, the transmission shaft 53 will be automatically driven to rotate, thereby driving the support ring 54 to rotate. Then, the rotation of the support ring 54 will automatically drive the limiting scraper 55 to rotate. When the transmission shaft 53 rotates, it will also synchronously drive the driving gear 56 to rotate. Then, the rotation of the driving gear 56 will automatically drive the two groups of driven gears 57 at its side edges to rotate. Then, the rotation of the driven gears 57 will automatically drive the positioning shaft 58 to rotate, thereby driving the stirring blades 59 to rotate. It is noted that the top end of the positioning shaft 58 is provided with a rotating disc. The top end inner wall of the positioning support frame 51 is embeddedly provided with a rotating groove. The rotating disc is installed in the interior of the rotating groove. Thus, the design can well provide a rotating support point for the positioning shaft 58. Then, when the limiting scraper 55 rotates, the remaining part of the scale inhibitor on the inner wall of the stirring barrel 2 can be scraped off and mixed together. As shown in the description and the drawings, when the two groups of driven gears 57 rotate, the single group of stirring blades 59 below will accelerate the mixing rate of the raw materials through the way of counter-attack on the basis of the rotation of the stirring blades 59. Figure 4

[0029] The bottom end outer wall of the stirring barrel 2 is provided with a liquid outlet pipe for discharging materials. The exterior of the liquid outlet pipe is provided with a control valve. The provision of the liquid outlet pipe can facilitate the scale inhibitor mixed in the interior of the stirring barrel 2 to be discharged to the outside of the device. The provision of the control valve can facilitate the control of the open and close state of the liquid outlet.

[0030] ​The utility model discloses when using, when need to pour the raw material of scale inhibitor into the inside device, at this time, first need to pour the raw material into the measuring cup 32, then according to the indicating scale of measuring cup 32 side pours into the raw material of appropriate dosage, after pouring, the valve disc of one -way liquid inlet valve 33 side is rotated and opens one -way liquid inlet valve 33, and then the raw material of measuring cup 32 can be automatically passed through liquid inlet pipe 31 and enter the inside stirring barrel 2, the measuring principle of multiple raw material filling is consistent with the above -mentioned principle, until the raw material is all added into stirring barrel 2 inside.

[0031] Then open drive motor 52, when drive motor 52 is opened can automatically drive transmission shaft 53 rotation and drive support ring 54 rotation, then support ring 54 rotation can automatically drive limit scraper 55 rotation, when the above transmission shaft 53 is rotated, still can synchronously drive drive gear 56 rotation, then drive gear 56 rotation can automatically drive the two groups of driven gear 57 of its side rotation, and then driven gear 57 rotation can automatically drive positioning shaft 58 rotation and drive stirring blade 59 rotation, it is pointed out that the top of positioning shaft 58 is provided with rotary disc, and the top inner wall of positioning support frame 51 is embedded with rotary groove, and the rotary disc is installed in the inside rotary groove, by this design can be good for positioning shaft 58 provides the rotation support point, and then limit scraper 55 rotation can scrape the part of scale inhibitor remaining in the inner wall of stirring barrel 2 and participate in concentrated mixing, and the accompanying drawings show that when the two groups of driven gear 57 rotate, the single stirring blade 59 below it accelerates the mixing rate of raw material through the way of counterattack on the basis of its rotation to the mixing of scale inhibitor raw materials in stirring barrel 2. Figure 4

[0032] When the whole device is in the working process, limit piston rod 42 can automatically move in the sliding track in the inside limit piston cylinder 43, at this time, hydraulic oil moves between limit piston rod 42 and limit piston cylinder 43 gap, and the speed and path of hydraulic oil flow are limited in a particular channel, forming resistance, and the damping structure is formed by the buffering and damping effect of supporting spring 44, and then the vibration effect of the whole device can be consumed, so as to realize the effect of buffering and damping protection.

[0033] When the raw materials are mixed uniformly, open the control valve below stirring barrel 2, and then the scale inhibitor in the inside stirring barrel 2 can be discharged to the outside of the barrel through the liquid outlet pipe.

[0034] It is pointed out that the above measuring cup 32 can use the common transparent cup with scale on the side in the market, and the above drive motor 52 can be powered according to the existing operation technology, whether it is powered by a power supply or an external power cord, it belongs to the existing conventional operation technology, which will not be described in detail.

[0035] ​Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.

Claims

1. An apparatus for producing an antifouling agent, characterized by comprising: Including support base (1) and stirring barrel (2): the support base (1) is located below the stirring barrel (2), the side of the stirring barrel (2) is provided with a dose control mechanism (3), the lower side of the stirring barrel (2) is provided with a shockproof protection mechanism (4), the inside of the stirring barrel (2) is provided with a homogeneous mixing mechanism (5); The dose control mechanism (3) includes a liquid inlet pipe (31), a measuring cup (32) and a one-way liquid inlet valve (33), the liquid inlet pipe (31) is installed on the side wall of the stirring barrel (2) near the top end position, the bottom end of the liquid inlet pipe (31) is installed with a measuring cup (32), and the outside of the liquid inlet pipe (31) is installed with a one-way liquid inlet valve (33).

2. The device for producing scale inhibitor according to claim 1, characterized in that: The shockproof protection mechanism (4) includes an auxiliary mounting disc (41), a limiting piston rod (42) and a limiting piston cylinder (43), the bottom end of the stirring barrel (2) is provided with an auxiliary mounting disc (41), the bottom end of the auxiliary mounting disc (41) is provided with a limiting piston rod (42) at equal intervals, and the piston end of the limiting piston rod (42) is slidably installed in the limiting piston cylinder (43).

3. The device for producing a scale inhibitor according to claim 2, wherein: The bottom end of the limiting piston cylinder (43) is connected with the top end of the support base (1), the bottom end of the limiting piston rod (42) and the bottom end of the limiting piston cylinder (43) are connected with a supporting spring (44), and the inside of the limiting piston cylinder (43) is filled with hydraulic oil.

4. The device for producing scale inhibitor according to claim 1, characterized in that: The homogeneous mixing mechanism (5) includes a positioning support frame (51), a drive motor (52) and a transmission shaft (53), the top end of the stirring barrel (2) is provided with a positioning support frame (51), the positioning support frame (51) is provided in a "n" shape, the top end of the positioning support frame (51) is provided with a drive motor (52), the output end of the drive motor (52) is connected with the top end of the transmission shaft (53), and the bottom end of the transmission shaft (53) penetrates through the top end of the stirring barrel (2) and is located in the inside of the stirring barrel (2).

5. The device for producing an antifouling agent according to claim 4, characterized by: The transmission shaft (53) is provided with a supporting ring (54) on the side wall of the bottom end position, and the side wall of the supporting ring (54) is symmetrically provided with a limiting scraper (55), the limiting scraper (55) is provided in an "L" shape structure, and the side wall of the limiting scraper (55) is attached to the side wall of the stirring barrel (2).

6. The device for producing an antifouling agent according to claim 5, wherein: The outside of the transmission shaft (53) is provided with a drive gear (56), the two sides of the drive gear (56) are symmetrically meshed with a driven gear (57), and the drive gear (56) and the driven gear (57) are rotatably installed on the top end of the stirring barrel (2), the inside of the driven gear (57) is provided with a positioning shaft (58).

7. The device for producing an antifouling agent according to claim 6, wherein: The top end of the positioning shaft (58) is rotatably installed on the top end of the positioning support frame (51), the bottom end of the positioning shaft (58) penetrates through the top end of the stirring barrel (2) and is located in the inside of the stirring barrel (2), and the outside of the positioning shaft (58) in the stirring barrel (2) is provided with stirring blades (59) at equal intervals.

8. The device for producing an antifouling agent according to claim 1, wherein: The bottom end outer wall of the stirring barrel (2) is provided with a liquid outlet pipe for discharging materials, and the outer part of the liquid outlet pipe is provided with a control valve.

Citation Information

Patent Citations

  • Device for producing corrosion and scale inhibitor

    CN209109179U