Special heat preservation kettle for synthesizing PVC (Polyvinyl Chloride) lubricant
By using a U-shaped tube on the outside of the main shaft and a rotating structure driven by a drive motor in the reactor, the problem of slow heat diffusion in traditional heat preservation methods is solved, and uniform heating and efficient heat transfer of the lubricant are achieved.
Patent Information
- Application Number
- CN202422941838.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-30
AI Technical Summary
Traditional insulation methods for reactors result in slow heat diffusion and transfer within the reactor, leading to poor insulation performance, especially when handling viscous lubricants.
Multiple U-shaped tubes are fixed to the outside of the main shaft. Hot water flows through the U-shaped tubes and is driven to rotate by the main shaft. Combined with the drive motor driving the main shaft and U-shaped tubes to rotate, the heat is fully diffused in the vessel. The contact time between the hot water and the vessel wall is extended by the spiral heat conduction plate, which improves the heat transfer rate.
This allows for full heat diffusion within the vessel, improving heat transfer speed and insulation effect, and ensuring uniform heating of the lubricant.
Smart Images
Figure CN223556002U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a PVC lubricant synthesis special heat preservation kettle belongs to PVC lubricant heat preservation kettle technical field. BACKGROUND
[0002] The reaction kettle is widely used in petroleum, chemical industry, rubber, pesticide, dye, medicine, food, and is used for completing the pressure container of sulfurization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation and other process, such as reactor, reaction pot, separation pot, polymerization kettle etc.;The material generally has carbon manganese steel, stainless steel, zirconium, nickel base (hastelloy, monel, inco nickel) alloy and other composite materials.
[0003] The PVC plastic lubricant needs to pass a series of chemical reactions in the production process, the inside of the reaction kettle needs to be heat preserved, the lubricant is kept in liquid state, the liquid lubricant is delivered to the granulating equipment for molding, the heat preservation mode of the traditional reaction kettle is that the water pipe is wound on the outer surface of the reaction kettle, and then the temperature control water is passed in the water pipe, the reaction kettle is heat preserved through heat transfer, the heat preservation mode is that the inside of the reaction kettle is relatively large, only the surface of the reaction kettle is temperature controlled, the liquid in the inside of the reaction kettle is unevenly heated, and moreover, the lubricant has certain viscosity, the heat spreads slowly in the inside, the heat transfer speed is relatively slow, and the heat preservation effect is poor.
[0004] From the above, it is obvious that the prior art has inconvenience and defects in actual use, so it is necessary to improve. INVENTION CONTENTS
[0005] The utility model provides a PVC lubricant synthesis special heat preservation kettle for the deficiency in the background art, can make heat fully spread in the heat preservation kettle, improve the heat transfer speed, and the heat preservation effect is good.
[0006] To solve the above technical problems, the utility model adopts the following technical scheme:
[0007] A PVC lubricant synthesis special heat preservation kettle, including heat preservation kettle shell, the outside of heat preservation kettle shell is equipped with heat preservation cover;
[0008] The intermediate position in the heat preservation kettle shell is rotatably installed with a main shaft, a plurality of U-shaped pipes are fixed outside the main shaft, hot water in the heat preservation cover flows into the main shaft and flows out after flowing through each U-shaped pipe in turn.
[0009] Further, the two ends of the main shaft are respectively provided with end flow channels, a plurality of transverse flow channels are equidistantly arranged between the end flow channels of the main shaft, the transverse flow channels are perpendicular to the axis of the main shaft, and the openings of the U-shaped pipes are respectively connected with the openings on the same side of the two adjacent end flow channels of the main shaft.
[0010] Further, one end of the uppermost U-shaped tube is connected with the uppermost end flow channel opening, and the other end is connected with the upper end flow channel.
[0011] Further, a mounting seat is fixed to the bottom in the heat preservation kettle shell, the mounting seat is provided with a middle flow channel, the lower end of the main shaft is rotatably installed on the upper end of the mounting seat through a bearing, the upper end of the middle flow channel of the mounting seat is connected with the end flow channel of the main shaft, and the lower end is connected with the inner cavity of the heat preservation sleeve.
[0012] Further, the upper end of the heat preservation kettle shell is provided with a water storage box, the water storage box is fixed in the heat preservation kettle shell through a support, the upper end of the main shaft penetrates the water storage box, the main shaft is rotatably installed in the water storage box through a bearing, and the part of the main shaft in the water storage box is provided with an upper water outlet, so that the end flow channel of the upper end of the main shaft is connected with the water storage box.
[0013] Further, the upper end of the main shaft is fixedly connected with the driving shaft of the driving motor through a shaft coupling, and the driving motor is installed on the top of the heat preservation kettle shell.
[0014] Further, one side of the water storage box is provided with a drain port connected with a water return pipe, and the upper end of the heat preservation sleeve is provided with a water inlet port connected with a water supply pipe.
[0015] Further, the heat exchanger is further connected with the water supply pipe and the water return pipe.
[0016] Further, the heat preservation sleeve is provided with a spiral heat conduction plate arranged on the outer wall of the heat preservation kettle shell.
[0017] Compared with the prior art, the above technical scheme has the following advantages.
[0018] The outer side of the main shaft is fixedly provided with a plurality of U-shaped tubes, hot water flows out after sequentially flowing through the U-shaped tubes, the rotation of the main shaft drives the rotation of the U-shaped tubes, the U-shaped tubes sufficiently heat the lubricant in the heat preservation kettle, the driving motor drives the rotation of the main shaft and the U-shaped tubes while heating, heat is fully diffused inside, the heat transfer speed is improved, and the heat preservation effect is good.
[0019] The utility model will be described in detail below in combination with the drawings and examples. DRAWINGS
[0020] Figure 1 is the structure schematic diagram of the utility model;
[0021] Figure 2 is the structure schematic diagram of the main shaft and the U-shaped tube in the utility model;
[0022] Figure 3 Fig. 1 is a perspective view of the main shaft and the U-shaped pipe in the utility model.
[0023] In the figure, 1 is a heat preservation kettle shell, 2 is a heat preservation sleeve, 3 is a spiral heat conduction plate, 4 is a main shaft, 5 is a U-shaped pipe, 6 is an end flow channel, 7 is an upper water outlet, 8 is a mounting seat, 9 is a transverse flow channel, 10 is a driving motor, 11 is a shaft coupling, 12 is a water storage box, 1201 is a drain, 13 is a backwater pipe, 14 is a water inlet, 15 is a water supply pipe, and 16 is a heat exchanger. DETAILED DESCRIPTION
[0024] In order to have a clearer understanding of the technical features, objects and effects of the utility model, the specific implementation mode of the utility model will be explained by referring to the drawings.
[0025] As shown in Figure 1 The utility model provides a kind of special heat preservation kettle for PVC lubricant synthesis, including heat preservation kettle shell 1, heat preservation sleeve 2 is equipped with on the outside of heat preservation kettle shell 1;
[0026] Main shaft 4 is rotatably installed in the middle position in heat preservation kettle shell 1, and a plurality of U-shaped pipes 5 are fixed to the outer side of main shaft 4, hot water in heat preservation sleeve 2 flows into main shaft 4, and then flows out after flowing through each U-shaped pipe 5 in turn.
[0027] As shown in Figures 2-3 End flow channel 6 is respectively arranged at the both ends of main shaft 4, and a plurality of transverse flow channels 9 are equidistantly arranged between end flow channel 6 of main shaft 4, the transverse flow channel 9 is perpendicular to the axis of main shaft 4, and the openings of U-shaped pipe 5 are respectively connected to the openings of two adjacent end flow channels 6 of main shaft 4.
[0028] One end of the uppermost U-shaped pipe 5 is connected to the opening of the uppermost end flow channel 6, and the other end is connected to the upper end flow channel 6, one end of the lowermost U-shaped pipe 5 is connected to the opening of the lowermost end flow channel 6, and the other end is connected to the lower end flow channel 6.
[0029] The bottom of heat preservation kettle shell 1 is fixed with mounting seat 8, and the mounting seat 8 is provided with a middle flow channel, the lower end of main shaft 4 is rotatably installed on the upper end of mounting seat 8 through a bearing, the upper end of the middle flow channel of mounting seat 8 is connected with end flow channel 6 of main shaft 4, and the lower end is connected with the inner cavity of heat preservation sleeve 2.
[0030] The upper end of heat preservation kettle shell 1 is provided with water storage box 12, the water storage box 12 is fixed in heat preservation kettle shell 1 through a support, the upper end of main shaft 4 penetrates the water storage box 12, and the main shaft 4 is rotatably installed in the water storage box 12 through a bearing, and the part of main shaft 4 in the water storage box 12 is provided with upper water outlet 7, so that end flow channel 6 of the upper end of main shaft 4 is connected with water storage box 12.
[0031] The upper end of the main shaft 4 is fixedly connected with the driving shaft of the driving motor 10 through a shaft coupling 11, and the driving motor 10 is installed on the top of the heat preservation kettle shell 1.
[0032] One side of the water storage box 12 is provided with a drain port 1201 connected with a backwater pipe 13, and the upper end of the heat preservation sleeve 2 is provided with a water inlet 14 connected with a water supply pipe 15.
[0033] The utility model also includes a heat exchanger 16, and the water outlet of the heat exchanger 16 is connected with the water supply pipe 15, and the water inlet of the heat exchanger 16 is connected with the backwater pipe 13.
[0034] The heat preservation sleeve 2 is provided with a spiral heat conduction plate 3 arranged on the outer wall of the heat preservation kettle shell 1.
[0035] The specific working principle of the utility model is as follows:
[0036] The water supply pipe 15 supplies water to the inner cavity of the heat preservation sleeve 2, the hot water in the heat preservation sleeve 2 flows from top to bottom to the bottom, and then flows into the end passage 6 of the main shaft 4 from the mounting seat 8, the outer side of the main shaft 4 is fixedly provided with a plurality of U-shaped pipes 5, the hot water flows out after sequentially flowing through each U-shaped pipe 5, the rotation of the main shaft 4 drives the rotation of the U-shaped pipes 5, the U-shaped pipes 5 fully heat the lubricant in the heat preservation kettle, and at the same time of heating, the driving motor 10 drives the rotation of the main shaft 4 and the U-shaped pipes 5, the heat is fully diffused inside, the heat transfer speed is improved, and the heat preservation effect is good.
[0037] The above is the example of the best implementation mode of the utility model, wherein the parts not described in detail are the common knowledge of the ordinary skilled in the art. The protection scope of the utility model is subject to the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.
Claims
1. A heat-insulating reactor specifically for synthesizing PVC lubricant, characterized in that: It includes a thermos shell (1), and the thermos shell (1) is fitted with a thermos sleeve (2); A main shaft (4) is rotatably installed in the middle position inside the outer shell (1) of the thermos, and multiple U-shaped tubes (5) are fixed on the outside of the main shaft (4); The main shaft (4) has end flow channels (6) at both ends respectively. Multiple transverse flow channels (9) are provided at equal intervals between the end flow channels (6) of the main shaft (4). The transverse flow channels (9) are perpendicular to the axis of the main shaft (4). The two ends of the opening of the U-shaped tube (5) are connected to the openings on the same side of two adjacent end flow channels (6) of the main shaft (4).
2. The insulated reactor for PVC lubricant synthesis as described in claim 1, characterized in that: One end of the uppermost U-shaped tube (5) is connected to the opening of the uppermost end flow channel (6), and the other end is connected to the upper end flow channel (6). One end of the lowermost U-shaped tube (5) is connected to the opening of the lowermost end flow channel (6), and the other end is connected to the lower end flow channel (6).
3. The insulated reactor for PVC lubricant synthesis as described in claim 2, characterized in that: The bottom of the outer shell (1) of the heat preservation vessel is fixed with a mounting base (8). The mounting base (8) is provided with a middle flow channel. The lower end of the main shaft (4) is rotatably mounted on the upper end of the mounting base (8) through a bearing. The upper end of the middle flow channel of the mounting base (8) is connected to the end flow channel (6) of the main shaft (4), and the lower end is connected to the inner cavity of the heat preservation sleeve (2).
4. The insulated reactor for PVC lubricant synthesis as described in claim 2, characterized in that: The upper end of the outer shell (1) of the thermos is provided with a water storage box (12). The water storage box (12) is fixed inside the outer shell (1) of the thermos by a bracket. The upper end of the main shaft (4) passes through the water storage box (12), and the main shaft (4) is rotatably installed inside the water storage box (12) through a bearing. The part of the main shaft (4) located inside the water storage box (12) is provided with an upper water outlet (7), so that the end flow channel (6) of the upper end of the main shaft (4) is connected to the water storage box (12).
5. The insulated reactor for PVC lubricant synthesis as described in claim 4, characterized in that: The upper end of the main shaft (4) is fixedly connected to the drive shaft of the drive motor (10) via a coupling (11), and the drive motor (10) is installed on the top of the outer shell (1) of the thermos.
6. The insulated reactor for PVC lubricant synthesis as described in claim 4, characterized in that: The water storage box (12) has a drain outlet (1201) on one side, which is connected to the return water pipe (13). The upper end of the insulation sleeve (2) has a water inlet (14), which is connected to the water supply pipe (15).
7. The insulated reactor for PVC lubricant synthesis as described in claim 6, characterized in that: It also includes a heat exchanger (16), the outlet of which is connected to the water supply pipe (15), and the inlet of which is connected to the return pipe (13).
8. The insulated reactor for PVC lubricant synthesis as described in claim 1, characterized in that: The heat insulation sleeve (2) is provided with a spiral heat-conducting plate (3), which is located on the outer wall of the heat insulation vessel shell (1).