Uniform spraying device for aluminum profile production

By designing a uniform spraying device for aluminum profile production, using a moving plate and oscillating components, multiple sprayings on the aluminum surface are achieved, solving the problem of uneven coating in existing technologies and improving the integrity and protective performance of the coating.

CN223556307UActive Publication Date: 2025-11-18HENAN HUILONG ALUMINUM IND
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Patent Information

Application Number
CN202422877283.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-11-18
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing uniform spraying equipment for aluminum profile production results in uneven surfaces, inconsistent coating coverage, and poor density after a single spraying, making it difficult to achieve a second spraying.

Method used

A uniform spraying device for aluminum profile production was designed. It adopts a moving plate and a swinging component. The nozzle is moved and swung by a cylinder to achieve primary and secondary spraying. Multiple sprayings are achieved by a motor-driven rotating column that drives gear meshing to ensure uniform coating coverage.

Benefits of technology

It achieves uniformity and density in the paint spraying of aluminum materials, improves the protective effect of the coating, enhances the protective ability of aluminum materials, and resists damage from environmental factors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical equipment, and discloses a uniform spraying device for aluminum profile production, which comprises a moving plate, the inner wall of the moving plate is provided with a swing component for controlling a spray head to swing and spray paint, the outer wall of the moving plate is fixedly connected with an electronic sliding block, the inner wall of the electronic sliding block is slidably connected with a sliding rod, and the sliding rod is fixedly connected with the moving plate. A fixed block is fixedly connected to the outer wall of the sliding rod, an air cylinder is slidably connected to the inner wall of the fixed block, a sliding rod is slidably connected to the inner wall of the air cylinder, fixing rings are fixedly connected to the two ends of the sliding rod, a sliding groove is formed in the surface of the moving plate, and a baffle is fixedly connected to the outer wall of the moving plate; the swing assembly comprises a rotating column. According to the aluminum product secondary paint spraying device, the paint spraying assembly is subjected to station switching design during paint spraying, secondary paint spraying on the surface of an aluminum product can be achieved without replacing a spraying head, paint spraying is more uniform, and the aluminum product can be further protected through secondary paint spraying.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment technical field especially relates to a even spraying device for aluminum profile production. BACKGROUND

[0002] The aluminum profile spraying device mainly sprays the paint on the surface of the aluminum profile. When working, the paint is first delivered to the spray gun. The spray gun forms tiny droplets of paint through the compressed air system. These droplets fly towards the aluminum profile at a certain speed and angle under the jet action of the spray gun. At the same time, the conveying device drives the aluminum profile to pass through the spraying area at a uniform speed to ensure that the droplets can fully cover the surface of the profile.

[0003] In the prior art, part of the even spraying device for aluminum profile production sprays paint on the surface of the aluminum profile by adopting the one-time spraying mode of the integrated spray head. The integrated spray head is not easy to replace the spray head for the second spraying. Only one-time spraying will cause the surface of the aluminum profile to have tiny unevenness. The paint cannot completely cover or have inconsistent thickness in these uneven places. Only one-time spraying, the integrity and density of the coating are relatively poor. Therefore, the even spraying device for aluminum profile production is proposed to solve the above problems. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides an even spraying device for aluminum profile production, which aims to improve the problem that the spray head is not easy to replace for the second spraying in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An even spraying device for aluminum profile production, comprising a moving plate, a swing assembly for controlling the swing of the spray head and painting is arranged on the inner wall of the moving plate, an electronic slide is fixedly connected to the outer wall of the moving plate, a slide rod is slidably connected to the inner wall of the electronic slide, a fixed block is fixedly connected to the outer wall of the slide rod, a gas cylinder is slidably connected to the inner wall of the fixed block, a sliding rod is slidably connected to the inner wall of the gas cylinder, fixed rings are fixedly connected to both ends of the sliding rod, a sliding groove is arranged on the surface of the moving plate, and a baffle is fixedly connected to the outer wall of the moving plate.

[0007] As a further description of the above technical scheme:

[0008] The swing assembly comprises a rotating column, the outer wall of the rotating column is rotatably connected to the driving end of the motor in the inner wall of the moving plate, the outer wall of the rotating column is fixedly connected with a swing gear, the inner wall of the moving plate is rotatably connected with a transmission gear, and the inner wall of the moving plate is rotatably connected with a control gear.

[0009] As a further description of the above technical solutions:

[0010] The outer wall teeth of the swing gear are in meshing connection with the outer wall teeth of the transmission gear, and the outer wall teeth of the transmission gear are in meshing connection with the outer wall teeth of the control gear.

[0011] As a further description of the above technical solutions:

[0012] The other end of the control gear is fixedly connected with a fixed plate, and the outer wall of the fixed plate is fixedly connected with a plurality of spray heads.

[0013] As a further description of the above technical solutions:

[0014] The outer wall of the sliding rod is fixedly connected with another fixed plate, the outer wall of the moving plate is fixedly connected with a first sliding plate, and the inner wall of the fixed plate is slidingly connected to the outer wall of the first sliding plate.

[0015] As a further description of the above technical solutions:

[0016] The outer wall of the fixed block is fixedly connected with a second sliding plate, the outer wall of the second sliding plate is slidingly connected with a sliding block, and the second sliding plate is an electric sliding block for electronic equipment.

[0017] As a further description of the above technical solutions:

[0018] The outer wall of the sliding block is slidingly connected with a spraying support, and the outer wall of the spraying support is fixedly connected with a plurality of aluminum material hangers.

[0019] As a further description of the above technical solutions:

[0020] The sliding rod is slidingly connected to the inner wall of the sliding groove.

[0021] The utility model has the advantages of:

[0022] 1、The utility model discloses a spraying device for aluminum material surface, which comprises a sliding groove, a fixed plate, a sliding rod, a moving plate, a control gear, a swing gear and a plurality of spray heads.

[0023] 2. In the utility model, the motor inside the moving plate drives the rotating column to swing back and forth during spraying, the rotating column swings back and forth to drive the swing gear to swing, since the swing gear meshes with the transmission gear, the swing gear will transmit power to the transmission gear when swinging and then drive the fixed plate of the gear head to swing to spray the surface of the aluminum material, through swinging back and forth, the same place of the aluminum material can be sprayed for many times, and the paint on the surface is sprayed more evenly. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A three-dimensional schematic view of the uniform spraying device for aluminum profile production is provided for the utility model;

[0025] Figure 2 A structure schematic view of the fixed ring of the uniform spraying device for aluminum profile production is provided for the utility model;

[0026] Figure 3 A structure schematic view of the baffle of the uniform spraying device for aluminum profile production is provided for the utility model;

[0027] Figure 4 A Figure 1 An enlarged view of A in the utility model;

[0028] LEGEND:

[0029] 1, moving plate; 2, electronic slide; 3, slide rod; 4, sliding rod; 5, air cylinder; 6, fixed ring; 7, fixed plate; 8, baffle; 9, swing gear; 10, transmission gear; 11, control gear; 12, sliding groove; 13, first sliding plate; 14, second sliding plate; 15, spraying support; 16, aluminum material hanger; 17, fixed block; 18, rotating column; 19, spray head; 20, sliding block. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] Referring to Figure 1 Figure 2 and Figure 3The utility model provides an embodiment: a kind of even spraying device for aluminium profile production, including moving plate 1, moving plate 1 is used to drive fixed plate 7 to move, the inner wall of moving plate 1 is provided with the swing component of control swing nozzle 19 and paint spraying, swing nozzle 19 is to realize the even paint spraying of aluminium material surface, the outer wall of moving plate 1 is fixedly connected with electronic slider 2, and electronic slider is used to control the movement of moving plate 1 and fixed plate 7 as the movable component commonly used in electronic equipment, the inner wall of electronic slider 2 is slidably connected with slide rod 3, the outer wall of slide rod 3 is fixedly connected with fixed block 17, and fixed block 17 is used to fix nozzle 19 exchange component, the inner wall of fixed block 17 is slidably connected with cylinder 5, and cylinder 5 is used to push another fixed plate 7 to move along the track of sliding groove 12.

[0032] The inner wall of cylinder 5 is slidably connected with slide rod 4, and slide rod 4 is used to drive fixed plate 7 to move, both ends of slide rod 4 are fixedly connected with fixed ring 6, and fixed ring 6 is used to fix slide rod 4 on the inner wall of sliding groove 12, the surface of moving plate 1 is provided with sliding groove 12, the outer wall of moving plate 1 is fixedly connected with baffle 8, baffle 8 shields internal component to prevent too much paint from entering inside when paint spraying, the outer wall of slide rod 4 is fixedly connected with another fixed plate 7, and the outer wall of moving plate 1 is fixedly connected with first sliding plate 13.

[0033] The inner wall of fixed plate 7 is slidably connected on the outer wall of first sliding plate 13, and fixed plate 7 is used to support moving plate 1 when moving plate 1 moves, the outer wall of fixed block 17 is fixedly connected with second sliding plate 14, and second sliding plate 14 is used to drive fixed block 17 to move left and right with commonly used electric slider in electronic equipment, the outer wall of second sliding plate 14 is slidably connected with slide block 20, and slide block 20 facilitates the movement track of second sliding plate 14, the outer wall of slide block 20 is slidably connected with spraying support 15, the outer wall of spraying support 15 is fixedly connected with a plurality of aluminium material hangers 16, and aluminium material hanger 16 is used to hang the aluminium material needing to be sprayed, and slide rod 4 is slidably connected on the inner wall of sliding groove 12.

[0034] Refer to Figure 2 、 Figure 3 And Figure 4 , swing component includes rotating column 18, rotating column 18 is used to drive swing gear 9 to swing, the outer wall of rotating column 18 is rotatably connected in the driving end of motor in the inner wall of moving plate 1, and motor is used to provide power for swing gear 9, the outer wall of rotating column 18 is fixedly connected with swing gear 9, the inner wall of moving plate 1 is rotatably connected with transmission gear 10, swing gear 9 swing provides power for transmission gear 10, and transmission gear 10 transmits power to control gear 11.

[0035] The inner wall of the moving plate 1 is rotationally connected with a control gear 11, the control gear 11 is used for controlling the swing of a fixed plate 7, the outer wall teeth of a swing gear 9 are meshingly connected with the outer wall teeth of a transmission gear 10, the outer wall teeth of the transmission gear 10 are meshingly connected with the outer wall teeth of the control gear 11, the other end of the control gear 11 is fixedly connected with the fixed plate 7, and the fixed plate 7 is used for fixing a plurality of spray heads 19, and the outer wall of the fixed plate 7 is fixedly connected with the plurality of spray heads 19, and the plurality of spray heads 19 work simultaneously to spray paint on the aluminum material.

[0036] Working principle: when the aluminum material needs to be sprayed, the aluminum material is hung on the spraying support 15 through the aluminum material hanger 16, at this time, the spray head 19 starts to spray paint on the surface of the aluminum material, and the motor inside the moving plate 1 drives the rotating column 18 to swing back and forth during spraying, the swing of the rotating column 18 drives the swing of the swing gear 9, since the swing gear 9 is meshed with the transmission gear 10, the swing of the swing gear 9 will transmit power to the transmission gear 10, the transmission gear 10 will transmit power to the control gear 11, and the swing of the tail of the control gear 11 drives the swing of the fixed plate 7 at the head of the control gear 11 to spray the surface of the aluminum material, and through the back-and-forth swing, the same place of the aluminum material can be sprayed for multiple times, so that the paint on the surface is sprayed more uniformly.

[0037] After spraying at one place is completed, the second sliding plate 14 starts to drive the fixed block 17 to move to the next place, when the spraying of the primer on the surface of the aluminum material is completed, the electronic sliding block 2 drives the moving plate 1 to move to the rightmost side, at this time, the cylinder 5 starts to push the other fixed plate 7 to move, the other fixed plate 7 moves along the track of the sliding groove 12, when the other fixed plate 7 drives the spray head 19 to move to the leftmost side, the other fixed plate 7 and the spray head 19 replace the position of the original fixed plate 7, and then the topcoat on the surface of the aluminum material is sprayed, the primer mainly provides good adhesion and corrosion protection function, and the topcoat further enhances the protection capability. It can resist the damage of environmental factors such as ultraviolet radiation, acid rain and chemical substances.

[0038] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A uniform spraying device for aluminum profile production, comprising a moving plate (1), characterized in that: The inner wall of the moving plate (1) is provided with a swing assembly for controlling the swing of the spray head (19) to spray paint, the outer wall of the moving plate (1) is fixedly connected with an electronic sliding block (2), the inner wall of the electronic sliding block (2) is slidably connected with a sliding rod (3), the outer wall of the sliding rod (3) is fixedly connected with a fixed block (17), the inner wall of the fixed block (17) is slidably connected with a gas cylinder (5), the inner wall of the gas cylinder (5) is slidably connected with a sliding rod (4), both ends of the sliding rod (4) are fixedly connected with a fixed ring (6), the surface of the moving plate (1) is provided with a sliding groove (12), and the outer wall of the moving plate (1) is fixedly connected with a baffle (8).

2. The uniform spraying device for aluminum profile production according to claim 1, characterized in that: The swing assembly comprises a rotating column (18), the outer wall of the rotating column (18) is rotatably connected with the driving end of the motor in the inner wall of the moving plate (1), the outer wall of the rotating column (18) is fixedly connected with a swing gear (9), the inner wall of the moving plate (1) is rotatably connected with a transmission gear (10), and the inner wall of the moving plate (1) is rotatably connected with a control gear (11).

3. The uniform spraying device for aluminum profile production according to claim 2, characterized in that: The teeth on the outer wall of the swing gear (9) and the teeth on the outer wall of the transmission gear (10) are in meshing connection, and the teeth on the outer wall of the transmission gear (10) and the teeth on the outer wall of the control gear (11) are in meshing connection.

4. The uniform spraying device for aluminum profile production according to claim 3, characterized in that: The other end of the control gear (11) is fixedly connected with a fixed plate (7), and the outer wall of the fixed plate (7) is fixedly connected with a plurality of spray heads (19).

5. The uniform spraying device for aluminum profile production according to claim 1, characterized in that: The outer wall of the sliding rod (4) is fixedly connected with another fixed plate (7), the outer wall of the moving plate (1) is fixedly connected with a first sliding plate (13), and the inner wall of the fixed plate (7) is slidably connected to the outer wall of the first sliding plate (13).

6. The uniform spraying device for aluminum profile production according to claim 5, characterized in that: The outer wall of the fixed block (17) is fixedly connected with a second sliding plate (14), the outer wall of the second sliding plate (14) is slidably connected with a sliding block (20), and the second sliding plate (14) is an electronic sliding block for electronic equipment.

7. The uniform spraying device for aluminum profile production according to claim 6, characterized in that: The outer wall of the sliding block (20) is slidably connected with a spraying support (15), and the outer wall of the spraying support (15) is fixedly connected with a plurality of aluminum material hangers (16).

8. The uniform spraying device for aluminum profile production of claim 1, characterized in that: The sliding rod (4) is slidably connected to the inner wall of the sliding groove (12).