Crushed manganese drying and screening device

By designing a crushed manganese drying and screening device, and utilizing high-temperature gas and a guide plate structure, the problem of long-term sun drying of crushed and washed manganese was solved, achieving rapid drying and impurity removal, thereby improving production efficiency and product quality.

CN223556473UActive Publication Date: 2025-11-18NINGXIA TIANYUAN MANGANESE MATERIALS RES INST (CO LTD)
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Patent Information

Application Number
CN202422642395.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-18
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The manganese scrap and washed manganese produced in the electrolysis workshop of a manganese metal plant require long-term drying, which affects production efficiency and environmental protection, and also occupies a lot of space.

Method used

A crushed manganese drying and screening device was designed, which adopts an inclined drying cylinder and a partitioned gas chamber structure, uses high-temperature gas for drying and screening, and combines guide plates and a dust removal system to achieve efficient drying and impurity removal.

Benefits of technology

This technology enables rapid drying and impurity removal of crushed manganese, improving production efficiency and product purity while reducing environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crushed manganese drying and screening device which comprises an outer cylinder, a rotatable drying cylinder is installed in the outer cylinder, the outer cylinder is horizontally arranged, and the drying cylinder is obliquely arranged. According to the crushed manganese drying and screening device, through the independently designed and manufactured crushed manganese drying and screening equipment, remarkable improvement and efficiency improvement are achieved in the aspect of crushed manganese treatment in an electrolytic workshop of a manganese metal plant, the equipment can complete crushed manganese drying in a short time no matter in summer or winter, long-time airing is not needed, the treatment period is shortened, and meanwhile, the treatment efficiency is improved. The equipment can continuously work and is not influenced by weather, the stability and continuity of production are ensured, moisture and impurities in crushed manganese are effectively removed through drying and screening, and the purity and quality of products are improved. And meanwhile, the equipment also adopts an environment-friendly design, so that the tail gas is properly treated, and the pollution to the environment is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mineral aggregate drying equipment technical field, and specifically is a broken manganese drying and screening device. BACKGROUND

[0002] The metal manganese factory electrolysis workshop produces broken manganese and water washing manganese every day, the broken manganese is the manganese that falls on the stripping machine or ground and the electrode plate car during stripping, and the water washing manganese is the manganese that falls in the aeration tank and passivation tank, the production workshop collects the broken manganese, washes after using water, and then spreads and levels, and then carries out airing, and it needs about half a day to one day to complete the airing treatment and enter the warehouse in summer, needs one day to two days to complete the airing and enter the warehouse in winter, and if weather is bad, influences the airing effect, and moreover occupies a large space, the drying efficiency cannot be controlled, influences the environmental protection, and therefore a broken manganese drying and screening device is proposed to dry the existing broken manganese and water washing manganese. SUMMARY

[0003] The utility model discloses a broken manganese drying and screening device to solve the problems in the background art.

[0004] To achieve the above object, the utility model provides the following technical scheme:

[0005] Broken manganese drying and screening device, including the outer tube, the inside installation of outer tube is rotatable drying cylinder, and the outer tube is horizontally arranged, and the drying cylinder is arranged obliquely, and the output end of drying cylinder extends to the outside of outer tube, and the outside of drying cylinder is installed with driven wheel, and the inside installation of outer tube has the driving equipment that can drive drying cylinder to rotate through driven wheel, and the inclination angle of horizontally arranged outer tube and obliquely arranged drying cylinder produces two air chambers, and the downside air chamber is responsible for high-temperature gas and enters, and the upside air chamber is responsible for extracting high-temperature gas after heat exchange, and the drying cylinder is netted.

[0006] As a further scheme of the utility model: the inside installation of outer tube has the baffle for separating two air chambers, and the baffle has a gap between the baffle and drying cylinder, and the number of baffle is at least two, and high-temperature gas is guided to enter upside air chamber from the periphery of drying cylinder or the inside of drying cylinder.

[0007] As a further scheme of the utility model: the inside of drying cylinder is provided with a plurality of guide scoops, and the mesh of drying cylinder is less than the size of broken manganese particle, and the high-temperature gas of downside air chamber can go up to upside air chamber through the mesh.

[0008] As a further scheme of the utility model: the downside air chamber is communicated with air heater through high-temperature gas pipeline, and the upside air chamber is provided with air flow circulation port, and the dust removal box extending to the inside of drying cylinder outlet end is installed on the outer tube, and the air flow circulation port and dust removal box finally converge to main pipe and are sent to bag-type dust collector through fan.

[0009] As a further scheme of the utility model: the both ends of the outer cylinder are provided with sealing covers, bearings rotatably connected with the drying cylinder are arranged in the sealing covers, the gap between the outer cylinder and the drying cylinder is sealed, the input end of the drying cylinder is provided with an inlet end cover, the inlet end cover is annular, and the inside is rotatably connected with the feeding pipe through the bearing.

[0010] As a further scheme of the utility model: the bottom of the outer cylinder is provided with a slag hopper, and a discharge valve is installed at the bottom of the slag hopper.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] The manganese crushing drying and screening device has the advantages that the manganese crushing drying and screening equipment is independently designed and manufactured, the electrolysis workshop of the manganese plant can achieve significant improvement and efficiency improvement in manganese crushing treatment, the equipment can complete the drying of the manganese crushing in a short time whether in summer or in winter, long-time airing is not needed, the treatment period is shortened, meanwhile, the equipment can continuously work and is not affected by the weather, the stability and continuity of production are ensured, the moisture and impurities in the manganese crushing are effectively removed through drying and screening, the purity and quality of the product are improved, the equipment also adopts an environmental protection design, tail gas treatment is appropriate, and pollution to the environment is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is a structural schematic view of the manganese crushing drying and screening device;

[0014] Fig. 2 It is a structural sectional view of the manganese crushing drying and screening device;

[0015] Fig. 3 It is an exploded view of the manganese crushing drying and screening device;

[0016] Fig. 4 It is an air intake and exhaust schematic view of the manganese crushing drying and screening device.

[0017] In the drawing: 1, outer cylinder; 2, slag hopper; 3, sealing cover; 4, bearing; 5, inlet end cover; 6, feeding pipe; 7, high-temperature gas pipeline; 8, air flow circulation port; 9, dust removal box; 10, main pipe; 11, drying cylinder; 12, partition plate; 13, guide scraper; 14, driving equipment; 15, driven wheel. DETAILED DESCRIPTION

[0018] Please refer to Figs. 1-4The utility model discloses a broken manganese drying and screening device, including the outer tube 1, the rotatable drying cylinder 11 is installed to the inside of outer tube 1, outer tube 1 is horizontally arranged, drying cylinder 11 is arranged obliquely, the output end of drying cylinder 11 extends to the outside of outer tube 1, and the outside of drying cylinder 11 is installed with driven wheel 15, and the drive equipment 14 of being able to drive drying cylinder 11 to rotate by driven wheel 15 is installed in the inside of outer tube 1, and the inclination angle of horizontally arranged outer tube 1 and obliquely arranged drying cylinder 11 produces two air chambers up and down, and the downside air chamber is responsible for high-temperature gas to enter for positive pressure, and the upside air chamber is responsible for extracting high-temperature gas after heat exchange for negative pressure, and drying cylinder 11 is netted, and wet material is sent to the hopper by bucket elevator, then is entered into the inside of drying cylinder 11 through the quantitative feeder or auger equipment of hopper through feed pipe 6, and high-temperature gas enters and carries out drying to the material in the inside of drying cylinder 11 through heat exchange, and the temperature of high-temperature gas is 80-90 DEG C, and the temperature exported by upside air chamber is 30-35 DEG C, and the material is transported to the export end along with the inclination of drying cylinder 11 under the rotation of drying cylinder 11, and finally reaches the discharge port and is discharged, so that the broken manganese and washed manganese in the inside of drying cylinder 11 are dried.

[0019] In a preferred embodiment, the inner portion of the outer tube 1 is provided with a partition plate 12 for separating the upper and lower air chambers, the partition plate 12 has a gap between it and the drying cylinder 11, and the number of partition plates 12 is at least two. The partition plate 12 guides the high-temperature gas to enter the upside air chamber from the surroundings of the drying cylinder 11 or the inside of the drying cylinder 11. Before the two air chambers are separated, the airflow will encounter great resistance when passing through the drying cylinder 11, resulting in most of the airflow flowing from the upstream of both sides of the drying cylinder 11 and failing to effectively exchange heat with the broken manganese and washed manganese. Therefore, the partition plate 12 is added, and the number of partition plates 12 can be multiple. The purpose is to limit the airflow from flowing from the upstream of both sides of the drying cylinder 11. After improvement, most of the high-temperature airflow will enter the inside of the drying cylinder 11 through the mesh holes of the drying cylinder 11 to exchange heat with the broken manganese and washed manganese. A small part of the airflow will flow upwards along the periphery of the drying cylinder 11 from the gap between the partition plate 12 and the drying cylinder 11 under the limitation of the partition plate 12, which can also exchange heat with the broken manganese and washed manganese. The material rotates with the drying cylinder 11 and runs to the lower end under the action of gravity. During the forward movement of the wet material in the drying cylinder 11, the wet material directly or indirectly receives heating from the heat carrier, so that the wet material can be dried and then sent out at the discharge end

[0020] In a preferred embodiment, the inside of the drying cylinder 11 is provided with a plurality of guide scoops 13, the mesh of the drying cylinder 11 is smaller than the size of the crushed manganese particles, the high-temperature gas of the lower gas chamber can pass through the mesh to the upper gas chamber, the rolling of the crushed manganese and water-washed manganese in the drying process will generate a certain amount of dust and finer manganese residue, which will not only affect the workshop environment, but also cause loss during transportation and storage, therefore, the manganese residue is separated by the guide scoops 13 and the mesh of the drying cylinder 11, and is stored and treated separately, the guide scoops 13 are installed on the inner wall of the drying cylinder 11, which functions to scoop up the material and then scatter it, so as to increase the contact surface of the material and the hot air flow, thereby improving the drying rate and promoting the advancement of the material.

[0021] In a preferred embodiment, the lower gas chamber is communicated with the air heater through the high-temperature gas pipeline 7, the upper gas chamber is provided with a gas flow circulation port 8, the outer cylinder 1 is provided with a dust removal box 9 extending to the inside of the outlet end of the drying cylinder 11, the gas flow circulation port 8 and the dust removal box 9 are finally converged to the main pipe 10 and are pumped to the bag dust collector by the fan, the guide scoops 13 of the drying cylinder 11 will inevitably generate dust during the working process, therefore, the dust is recycled and sent to the bag dust collector for recycling and treatment.

[0022] In a preferred embodiment, the outer cylinder 1 is provided with a sealing cover 3 at both ends, the inside of the sealing cover 3 is provided with a bearing 4 rotatably connected with the drying cylinder 11, the gap between the outer cylinder 1 and the drying cylinder 11 is sealed, the input end of the drying cylinder 11 is provided with a feeding port end cover 5, the feeding port end cover 5 is annular, the inside is rotatably connected with the feeding pipe 6 through the bearing 4, the feeding pipe 6 is the only channel for inputting wet material, the feeding pipe 6 is usually fixed with the quantitative feeder or the auger device, but the drying cylinder 11 needs to rotate during the working process, in order to maintain the connectivity of the equipment, the rotatable connection is adopted between the drying cylinder 11 and the feeding pipe 6, and in the heat exchange process of the high-temperature gas, there are positive pressure and negative pressure areas in the drying cylinder 11, in order to reduce the gas leakage and dust invasion, the opening of the feeding end is closed, and the dust is recycled by the dust removal box 9 at the output end.

[0023] In a preferred embodiment, the bottom of the outer cylinder 1 is provided with a residue hopper 2, the bottom of the residue hopper 2 is provided with a discharge valve, the residue hopper 2 is arranged at the bottom of the lower gas chamber, therefore, when the high-temperature gas enters the lower gas chamber, the lower gas chamber is under positive pressure, the manganese residue separated from the drying cylinder 11 will enter the residue hopper 2 for collection, and the discharge valve is added to prevent the high-temperature gas in the lower gas chamber from leaking out of the residue hopper 2.

[0024] It should be noted that the above embodiments all belong to the same utility model concept, the description of each embodiment has its own emphasis, and the description of individual embodiments is not exhaustive, which can be referred to the description of other embodiments.

[0025] The above-described embodiments only express the implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A crushed manganese drying and screening device, comprising an outer cylinder (1), characterized in that, The outer cylinder (1) is equipped with a rotatable drying cylinder (11). The outer cylinder (1) is arranged horizontally, and the drying cylinder (11) is arranged at an inclination. The output end of the drying cylinder (11) extends to the outside of the outer cylinder (1). A driven wheel (15) is installed on the outside of the drying cylinder (11). A drive device (14) is installed inside the outer cylinder (1) that can drive the drying cylinder (11) to rotate through the driven wheel (15). The inclination angle between the horizontally arranged outer cylinder (1) and the inclination of the inclination drying cylinder (11) creates two air chambers, one above the other. The lower air chamber is under positive pressure and is responsible for the entry of high-temperature gas. The upper air chamber is under negative pressure and is responsible for the extraction of high-temperature gas after heat exchange. The drying cylinder (11) is mesh-like.

2. The crushed manganese drying and screening device according to claim 1, characterized in that, The outer cylinder (1) is equipped with a partition (12) for separating the upper and lower air chambers. There is a gap between the partition (12) and the drying cylinder (11). There are at least two partitions (12) to guide high-temperature gas from around the drying cylinder (11) or inside the drying cylinder (11) into the upper air chamber.

3. The crushed manganese drying and screening device according to claim 1, characterized in that, The drying cylinder (11) is equipped with multiple guide plates (13). The mesh size of the drying cylinder (11) is smaller than that of crushed manganese particles, and the high-temperature gas in the lower air chamber can be transported to the upper air chamber through the mesh.

4. The crushed manganese drying and screening device according to claim 1, characterized in that, The lower air chamber is connected to the air heater through a high-temperature gas pipeline (7), and the upper air chamber is provided with an airflow circulation port (8). A dust collector (9) extending to the inside of the outlet end of the drying cylinder (11) is installed on the outer cylinder (1). The airflow circulation port (8) and the dust collector (9) eventually converge into the main pipe (10) and are drawn to the bag filter by a fan.

5. The crushed manganese drying and screening device according to claim 1 or 4, characterized in that, Both ends of the outer cylinder (1) are provided with sealing covers (3). The inside of the sealing cover (3) is provided with a bearing (4) that is rotatably connected to the drying cylinder (11) to seal the gap between the outer cylinder (1) and the drying cylinder (11). The input end of the drying cylinder (11) is provided with a feed port end cap (5). The feed port end cap (5) is in the shape of a ring and is rotatably connected to the feed pipe (6) through the bearing (4).

6. The crushed manganese drying and screening device according to claim 1, characterized in that, The bottom of the outer cylinder (1) is provided with a slag hopper (2), and the bottom of the slag hopper (2) is equipped with a discharge valve.