Automatic detection and classification equipment

Abstract

The utility model relates to the technical field of automatic equipment, in particular to automatic detection and classification equipment which comprises a feeding carrying module, a detection module and a discharging carrying module, and further comprises a feeding rotating module which is arranged on the right side of the detection module and comprises a feeding rotating platform; a plurality of feeding platforms are symmetrically arranged on the feeding rotating platform, photoelectric detection assemblies are arranged at the bottoms of the feeding platforms, optical fiber detection assemblies are arranged at the tops of the feeding platforms, and blowing assemblies are arranged in the middles of the feeding platforms; the side, close to the detection module, of the feeding rotating module is a feeding station, and the side, away from the detection module, of the feeding rotating module is a filling station. The discharging rotating module is arranged on the left side of the detection module and comprises a discharging rotating platform; a plurality of discharging platforms are symmetrically arranged on the discharging rotating platform, and each discharging platform comprises a qualified material discharging bin and an unqualified material discharging bin; the side, close to the detection module, of the discharging rotating module is a discharging station, and the side, away from the detection module, of the discharging rotating module is a taking station. According to the utility model, the automation level of the detection and classification equipment is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field, and specifically is a kind of automatic detection classification equipment. BACKGROUND

[0002] In production operation, the processed product material needs to be detected for qualification, and the material is divided into qualified and unqualified material according to the detection result. In traditional detection and classification operation, it relies on manual handling and detection. Since there is a labor intensity limit, fatigue and emotion are easily produced after exceeding the labor intensity limit, which is not conducive to the efficient and stable detection and classification work.

[0003] Compared with manual operation, automated equipment reduces negligence and errors, and reduces the rate of defective products. They are connected with production management systems to realize standardized and automated management of detection processes and improve efficiency. Automated equipment can adjust parameters and process flows according to production needs to improve utilization. At the same time, it reduces operation risks, reduces the probability of accidental injury, and improves safety. They also reduce noise and pollution emissions, improve the production environment, and protect employee health. Automated detection and unloading realize precise control of resources, reduce waste, and promote conservation and rational use. This helps to reduce production pollution and promote sustainable development

[0004] Therefore, it is urgent to design an automatic detection and classification equipment to improve the automation level of feeding, discharging and classification in the detection process, improve efficiency, reduce cost, improve quality, optimize process, enhance safety and promote sustainable development. Utility model content

[0005] The utility model aims at overcoming the defects of prior art, and provides an automatic detection and classification equipment to improve the automation level in detection and classification operation, so that feeding and discharging in detection and classification operation are more accurate and efficient.

[0006] In order to achieve the above object, an automatic detection and classification equipment is designed, which comprises a feeding and carrying module, a detection module, a discharging and carrying module, and further comprises a feeding rotating module arranged at the right side of the detection module, comprising a feeding rotating platform, a plurality of feeding platforms symmetrically arranged on the feeding rotating platform, the bottom of the feeding platform is provided with a photoelectric detection assembly, the top is provided with a fiber detection assembly, and the middle is provided with a blowing assembly, the side close to the detection module of the feeding rotating module is a feeding station, and the side away from the detection module is a filling station, a discharging rotating module arranged at the left side of the detection module, comprising a discharging rotating platform, a plurality of discharging platforms symmetrically arranged on the discharging rotating platform, the discharging platform comprises a qualified material discharging bin and an unqualified material discharging bin, the side close to the detection module of the discharging rotating module is a discharging station, and the side away from the detection module is a material taking station, the feeding and carrying module is arranged at the front side of the feeding rotating module, and the discharging and carrying module is arranged at the front side of the discharging rotating module.

[0007] Preferably, the utility model still includes other technical features, wherein the detection module comprises: a detection camera arranged at the upper part; and a detection discharging mechanism arranged below the detection camera.

[0008] Preferably, the utility model still includes other technical features, wherein the feeding and carrying module comprises a feeding and carrying sliding rail, a feeding and carrying arm, one end of the feeding and carrying arm is in sliding fit with the feeding and carrying sliding rail, the other end is provided with a feeding and taking cylinder, the lower end of the feeding and taking cylinder is provided with a feeding and shaking cylinder, and the lower end of the feeding and shaking cylinder is provided with a feeding vacuum chuck, the feeding and carrying arm comprises three movement positions: at the feeding first movement position, the feeding vacuum chuck is located directly above the feeding station, at the feeding second movement position, the feeding vacuum chuck is located at the right side of the feeding station, and at the feeding third movement position, the feeding vacuum chuck is located directly above the detection discharging mechanism.

[0009] Preferably, the utility model still includes other technical features, wherein the discharging and carrying module comprises a discharging and carrying sliding rail, a discharging and carrying arm, one end of the discharging and carrying arm is in sliding fit with the discharging and carrying sliding rail, the other end is provided with a discharging and taking cylinder, the lower end of the discharging and taking cylinder is provided with a discharging vacuum chuck, the discharging and carrying arm comprises four movement positions: at the discharging first movement position, the discharging vacuum chuck is located directly above the qualified material discharging bin, at the discharging second movement position, the discharging vacuum chuck is located directly above the unqualified material discharging bin, at the discharging third movement position, the discharging vacuum chuck is located directly above the detection discharging mechanism, and at the discharging fourth movement position, the discharging vacuum chuck is located between the discharging station and the detection discharging mechanism.

[0010] Preferably, the utility model still includes other technical features, wherein photoelectric detection mechanisms are arranged in the qualified material discharging bin and the unqualified material discharging bin, which are used for detecting the number of materials in the qualified material discharging bin and the unqualified material discharging bin.

[0011] Preferably, the utility model still includes other technical features, wherein the bottom of the feeding rotating platform is equipped with a feeding rotating motor, and the bottom of the feeding platform is provided with a feeding stepping motor.

[0012] Preferably, the utility model still includes other technical features, wherein the bottom of the feeding rotating platform is equipped with a feeding rotating motor, and the bottom of the feeding platform is provided with a feeding stepping motor.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The automatic equipment effectively improves production efficiency and reduces manual operation time by continuous and high-speed classification detection and discharging. It has high reliability and stability, reduces downtime caused by faults, and ensures the continuity of the production line. The automatic system replaces manual operation, reduces manpower dependence, and reduces the enterprise's investment in human resources. It realizes 24-hour non-stop work, is not affected by fatigue and emotions, and maintains high efficiency and stability. The high-precision control system ensures the accuracy and consistency of classification and discharging, and improves product quality. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the perspective view of the utility model;

[0016] Figure 2 is the front view of the utility model;

[0017] Figure 3 is Figure 2 A-A sectional view;

[0018] Figure 4 is Figure 2 B-B sectional view;

[0019] Figure 5 is Figure 2 C-C sectional view;

[0020] Figure 6 is Figure 1 Right side perspective view;

[0021] Figure 7 is Figure 1 Left side perspective view;

[0022] Figure 8 is Figure 6 Local enlarged view;

[0023] Figure 9 is Figure 7 Local enlarged view.

[0024] In the figure: 1 feeding rotary module, 1.1 feeding rotary platform, 1.2 feeding platform, 1.3 photoelectric detection assembly, 1.4 optical fiber detection assembly, 1.5 blowing assembly, 1.6 feeding rotary motor, 1.7 feeding stepping motor, 2 feeding carrying module, 2.1 feeding carrying slide rail, 2.2 feeding carrying arm, 2.3 feeding taking cylinder, 2.4 feeding shaking cylinder, 2.5 feeding vacuum chuck, 3 detection module, 3.1 detection camera, 3.2 detection discharging mechanism, 4 discharging carrying module, 4.1 discharging carrying slide rail, 4.2 discharging carrying arm, 4.3 discharging taking cylinder, 4.4 discharging vacuum chuck, 5 discharging rotary module, 5.1 discharging platform, 5.2 qualified material discharging bin, 5.3 unqualified material discharging bin, 5.4 discharging rotary motor, 5.5 discharging rotary platform, 6 feeding station, 6.1 filling station, 6.2 discharging station, 6.3 taking station, 7 feeding first movement position, 7.1 feeding second movement position, 7.2 feeding third movement position, 8 discharging first movement position, 8.1 discharging second movement position, 8.2 discharging third movement position, 8.3 discharging fourth movement position. DETAILED DESCRIPTION

[0025] In order to make the purpose, principle and structure of the utility model more clear and obvious, the following is further described in combination with the drawings and specific embodiments.

[0026] Reference Figures 1 to 9 The utility model provides a kind of automatic detection classification equipment, which is integrated in a cabinet, specifically includes: feeding rotary module 1, feeding carrying module 2, detection module 3, discharging carrying module 4 and discharging rotary module 5. Material is fed from feeding rotary module 1, and the material is transported to detection module 3 by feeding carrying module 2 to detect the material eligibility, and the material after detection is classified as qualified material and unqualified material, and the qualified material and unqualified material are transported to the corresponding area in discharging rotary module 5 by discharging carrying module 4, and then classified discharging is realized by discharging rotary module 5.

[0027] Embodiment one:

[0028] In this embodiment, the automatic detection classification equipment is as follows:

[0029] The feeding rotating module 1 is arranged at the right side of the detection module 3. The feeding rotating module 1 comprises a feeding rotating platform 1.1. The bottom of the feeding rotating platform 1.1 is provided with a feeding rotating motor 1.6. The feeding rotating motor 1.6 drives the feeding rotating platform 1.1 to rotate horizontally. The top surface of the feeding rotating platform 1.1 is symmetrically provided with two symmetric feeding platforms 1.2. The bottom of each feeding platform 1.2 is provided with a feeding stepping motor 1.7. The feeding stepping motor 1.7 drives the feeding platform 1.2 to move up and down vertically. The top end of the feeding platform 1.2 is provided with an optical fiber detection assembly 1.4. The bottom of the feeding platform 1.2 is provided with a photoelectric detection assembly 1.3. The optical fiber detection assembly 1.4 is arranged below the blowing assembly 1.5. The feeding rotating module 1 is divided into two areas, which can be separated by a partition. The area close to the detection module 3 is the feeding station 6, which is used for feeding for detection. The area away from the detection module 3 is the filling station 6.1, which is used for adding materials to be detected. The two feeding platforms 1.2 are rotated between the feeding station 6 and the filling station 6.1 under the rotation of the feeding rotating platform 1.1.

[0030] The working principle of the feeding rotating module 1 is as follows: firstly, the filling station 6.1 close to the open port of the cabinet is stacked with materials to be detected by manual or mechanical stacking. After the stacking is completed, the feeding stepping motor 1.7 is driven to lift the materials stacked in the feeding platform 1.2 upward. When the optical fiber detection assembly 1.4 at the top of the feeding platform 1.2 detects the materials, the materials are lifted to the top of the feeding platform 1.2 to complete the positioning of the materials. The optical fiber detection assembly 1.4 sends a signal to control the feeding stepping motor 1.7 to stop lifting. At the same time, the photoelectric detection assembly 1.3 at the bottom of the feeding station 6 on the other side detects that the feeding platform 1.2 in the feeding station 6 is empty. It is indicated that the materials in the feeding station 6 are taken out completely. The photoelectric detection assembly 1.3 outputs a signal to control the feeding rotating motor 1.6 to rotate. Under the rotation of the feeding rotating platform 1.1, the feeding platform 1.2 taken out completely and the feeding platform 1.2 filled completely are switched by rotation. The feeding platform 1.2 taken out completely reaches the filling station 6.1. The feeding platform 1.2 filled completely reaches the feeding station 6. The automatic switching of the feeding is realized.

[0031] The upper feeding carrying module 2 is arranged at the front side of the detection module 3 and the upper feeding rotating module 1, and the structure thereof comprises: an upper feeding carrying slide rail 2.1; an upper feeding carrying arm 2.2, one end of the upper feeding carrying arm 2.2 being in sliding fit with the upper feeding carrying slide rail 2.1, the other end being provided with an upper feeding taking material cylinder 2.3, the lower part of the upper feeding taking material cylinder 2.3 being provided with an upper feeding shaking material cylinder 2.4, the lower end of the upper feeding shaking material cylinder 2.5 being provided with an upper feeding vacuum chuck 2.6. The upper feeding carrying arm 2.2 slides along the upper feeding carrying slide rail 2.1, and has three movement positions: when moving to the upper feeding first movement position 7, the upper feeding vacuum chuck 2.6 is located above the upper feeding station 6; when moving to the upper feeding second movement position 7.1, the upper feeding vacuum chuck 2.6 is located at the right side of the upper feeding station 6, and forms an avoidance with the upper feeding station 6; when moving to the upper feeding third movement position 7.2, the upper feeding vacuum chuck 2.6 is located above the detection discharging mechanism 3.2 of the detection module 3.

[0032] The specific working principle of the upper feeding carrying module 2 is as follows: the upper feeding carrying arm 2.2 moves from the upper feeding second movement position 7.1 on the upper feeding carrying slide rail 2.1 to the upper feeding first movement position 7, the upper feeding taking material cylinder 2.3 moves downward to make the upper feeding vacuum chuck 2.6 contact with the material on the top end of the upper feeding platform 1.2 of the upper feeding station 6, the vacuum chuck 2.6 uses vacuum negative pressure to suck and fix the material, the optical fiber detection assembly 1.4 detects the movement of the material on the top end, and thus sends an optical fiber detection signal to control the upper feeding stepping motor 1.7 at the upper feeding station 6 to descend by a certain distance, so that a gap is generated between the sucked material and the lower stacked material, and the signal controls the blowing material assembly 1.5 to blow the side of the sucked material, to prevent the material from adhering and to take only one piece of material each time, then the signal controls the upper feeding shaking material cylinder 2.4 to shake up and down repeatedly for multiple times, to further prevent the material from adhering and to take only one piece of material each time, and the shaking amplitude is kept within the gap between the sucked material and the lower stacked material. After the shaking is completed, the upper feeding taking material cylinder 2.3 lifts the sucked material upward, then the upper feeding carrying arm 2.2 moves from the upper feeding first movement position 7 of the upper feeding carrying slide rail 2.1 to the upper feeding third movement position 7.2, during which the upper feeding stepping motor 1.7 at the upper feeding station 6 lifts the material to the top end of the upper feeding platform 1.2 and is detected by the optical fiber detection assembly 1.4, and the optical fiber detection assembly 1.4 controls the upper feeding stepping motor 1.7 to stop lifting the material. The upper feeding carrying arm 2.2 moving to the upper feeding third movement position 7.2 drives the upper feeding taking material cylinder 2.3 to move downward to place the sucked material on the detection discharging mechanism 3.2 of the detection module 3, the upper feeding vacuum chuck 2.5 releases the negative pressure adsorption, and the material falls into the detection discharging mechanism 3.2. After the operation is completed, the upper feeding taking material cylinder 2.3 retreats, the upper feeding carrying arm 2.2 moves back to the upper feeding second movement position 7.1, and waits for receiving the taking material signal to perform the next taking material cycle.

[0033] The detection module 3 is arranged between the feeding rotating module 1 and the discharging rotating module 5, and has the following structure: a detection discharging mechanism 3.2 at the bottom and a detection camera 3.1 above the detection discharging mechanism 3.2, wherein a gap exists between the detection camera 3.1 and the detection discharging mechanism 3.2, so that the detection module 3 can avoid the movement of the feeding handling module 2 and the discharging handling module 4.

[0034] The specific working principle of the detection module 3 is as follows: after detecting that the material is placed on the detection discharging mechanism 3.2, the detection camera 3.1 takes a photo of the material after the feeding handling arm 2.2 moves away from the third feeding movement position 7.2, judges the classification of the material, and transmits the classification result to the discharging handling module 4. During this period, the detection module 3 can perform vacuum adsorption on the material placed in the detection module 3.

[0035] The discharging handling module 4 is arranged on the left side of the detection module 3, and has the following structure: a discharging handling sliding rail 4.1 arranged in front of the detection module 3 and the discharging rotating module 5; a discharging handling arm 4.2, one end of which is arranged in sliding fit on the discharging handling sliding rail 4.1, and the other end is provided with a discharging material taking cylinder 4.3, and a discharging vacuum chuck 4.4 is arranged below the discharging material taking cylinder 4.3. The discharging handling arm 4.2 has four movement positions on the discharging handling sliding rail 4.1: when moving to the first discharging movement position 8, the discharging vacuum chuck 4.4 is located above the qualified material discharging bin 5.2 of the discharging station 6.2 of the discharging rotating module 5; when moving to the second discharging movement position 8.1, the discharging vacuum chuck 4.4 is located above the unqualified material discharging bin 5.3 of the discharging station 6.2 of the discharging rotating module 5; when moving to the third discharging movement position 8.2, the discharging vacuum chuck 4.4 is located above the detection discharging mechanism 3.2; when moving to the fourth discharging movement position 8.3, the discharging vacuum chuck 4.4 is located between the qualified material discharging bin 5.2 and the detection discharging mechanism 3.2.

[0036] The specific working principle of the blanking carrying module 4 is as follows: the blanking carrying arm 4.2 moves from the blanking fourth movement position 8.3 to the blanking third movement position 8.2, drives the blanking taking cylinder 4.3 to push out the blanking vacuum chuck 4.4 downward, and sucks the detected material on the detection discharging mechanism 3.2. Then the blanking taking cylinder 4.3 lifts the sucked material. The detection module 3 sends a judgment signal of the sucked material, which is divided into qualified material and unqualified material. When the signal is qualified material, the blanking carrying arm 4.2 moves from the blanking third movement position 8.2 to the blanking first movement position 8, the blanking taking cylinder 4.3 moves downward to place the qualified material into the qualified material blanking bin 5.2, and releases the suction of the blanking vacuum chuck 4.4, so that the qualified material naturally falls into the qualified material blanking bin 5.2. When the signal is unqualified material, the blanking carrying arm 4.2 moves from the blanking third movement position 8.2 to the blanking second movement position 8.1, the blanking taking cylinder 4.3 moves downward to place the unqualified material into the unqualified material blanking bin 5.3, and releases the suction of the blanking vacuum chuck 4.4, so that the unqualified material naturally falls into the unqualified material blanking bin 5.3. After completing the material release, the blanking taking cylinder 4.3 retreats, the blanking carrying arm 4.2 moves to the blanking fourth movement position 8.3, and completes the homing, waits to receive the next blanking signal, and then circulates the blanking operation again.

[0037] The blanking rotating module 5 is arranged on the left side of the detection module 3, and its structure comprises: a blanking rotating platform 5.5 arranged on the bottom, which is connected with a blanking rotating motor 5.4 for driving it to rotate. Two blanking platforms 5.1 are symmetrically arranged on the top surface of the blanking rotating platform 5.5, and the qualified material blanking bin 5.2 and the unqualified material blanking bin 5.3 are arranged on the blanking platform 5.1. The qualified material blanking bin 5.2 is located on the side away from the center of the blanking rotating platform 5.5, and the unqualified material blanking bin 5.3 is located on the side close to the center of the blanking rotating platform 5.5. The blanking rotating module 5 is divided into two stations, namely the blanking station 6.2 and the taking station 6.3. The blanking station 6.2 is located on the side close to the detection module 3, and the taking station 6.3 is located on the side away from the detection module 3. The two stations can be separated by a partition. The two blanking platforms 5.1 are switched between the blanking station 6.2 and the taking station 6.3 under the rotation of the blanking rotating platform 5.5.

[0038] The specific working principle of the discharging rotating module 5 is as follows: the detected materials are classified and respectively fed into the qualified material discharging bin 5.2 and the unqualified material discharging bin 5.3 in the discharging station 6.2, the qualified material discharging bin 5.2 and the unqualified material discharging bin 5.3 can detect the materials in the bin through a pressure sensor, a gravity sensor or a photoelectric detection sensor, when the materials in the bin reach the upper limit, a signal is sent to start the discharging rotating motor 5.4 to drive the discharging rotating platform 5.5 to rotate, under the rotating action, the two discharging platforms 5.1 at the discharging station 6.2 and the material taking station 6.3 are replaced, the full material discharging platform 5.1 in the bin is rotated to the material taking station 6.3, and the material in the bin is taken away by manual or machine, and the empty discharging platform 5.1 in the bin is rotated to the discharging station 6.2 to receive the materials classified and detected.

[0039] The automatic classification and discharging equipment provided by the embodiment can realize automatic detection and classification of products, thereby improving production efficiency, reducing labor cost, improving production quality, optimizing production process, improving safety and promoting sustainable development.

[0040] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and novel concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An automated detection classification apparatus comprising: The feeding carrying module, the detection module and the discharging carrying module are characterized in that further comprising: The feeding rotating module is arranged on the right side of the detection module and comprises a feeding rotating platform and a plurality of feeding platforms symmetrically arranged on the feeding rotating platform, wherein the bottom of each feeding platform is provided with a photoelectric detection assembly, the top of each feeding platform is provided with a fiber detection assembly, and the middle of each feeding platform is provided with a blowing assembly; the side close to the detection module of the feeding rotating module is a feeding station, and the side far from the detection module is a filling station; The discharging rotating module is arranged on the left side of the detection module and comprises a discharging rotating platform and a plurality of discharging platforms symmetrically arranged on the discharging rotating platform, wherein the discharging platforms comprise qualified material discharging bins and unqualified material discharging bins; the side close to the detection module of the discharging rotating module is a discharging station, and the side far from the detection module is a material taking station; The feeding carrying module is arranged on the front side of the feeding rotating module; The discharging carrying module is arranged on the front side of the discharging rotating module.

2. An automated inspection sorting apparatus as in claim 1, wherein, The detection module comprises a detection camera arranged on the upper part and a detection discharging mechanism arranged below the detection camera.

3. An automated inspection sorting apparatus as in claim 2, wherein, The feeding carrying module comprises a feeding carrying sliding rail, a feeding carrying arm, a feeding material taking cylinder, a feeding material shaking cylinder and a feeding vacuum chuck, wherein one end of the feeding carrying arm is in sliding cooperation with the feeding carrying sliding rail, the other end of the feeding carrying arm is provided with the feeding material taking cylinder, the lower end of the feeding material taking cylinder is provided with the feeding material shaking cylinder, and the lower end of the feeding material shaking cylinder is provided with the feeding vacuum chuck. The feeding carrying arm comprises three movement positions, wherein the feeding vacuum chuck is located directly above the feeding station at the first movement position, the feeding vacuum chuck is located on the right side of the feeding station at the second movement position, and the feeding vacuum chuck is located directly above the detection discharging mechanism at the third movement position.

4. An automated inspection sorting apparatus as in claim 2, wherein, The discharging carrying module comprises a discharging carrying sliding rail, a discharging carrying arm, a discharging material taking cylinder and a discharging vacuum chuck, wherein one end of the discharging carrying arm is in sliding cooperation with the discharging carrying sliding rail, the other end of the discharging carrying arm is provided with the discharging material taking cylinder, and the lower end of the discharging material taking cylinder is provided with the discharging vacuum chuck. The discharging carrying arm comprises four movement positions, wherein the discharging vacuum chuck is located directly above the qualified material discharging bin at the first movement position, the discharging vacuum chuck is located directly above the unqualified material discharging bin at the second movement position, the discharging vacuum chuck is located directly above the detection discharging mechanism at the third movement position, and the discharging vacuum chuck is located between the discharging station and the detection discharging mechanism at the fourth movement position. The qualified material discharging bin and the unqualified material discharging bin are provided with a photoelectric detection mechanism for detecting the number of materials in the qualified material discharging bin and the unqualified material discharging bin.

5. An automated inspection sorting apparatus as in claim 1, wherein, The bottom of the feeding rotating platform is provided with a feeding rotating motor, and the bottom of each feeding platform is provided with a feeding stepping motor.

6. An automated inspection sorting apparatus as in claim 1, wherein, The bottom of the discharging rotating platform is provided with a discharging rotating motor.

7. An automated inspection sorting apparatus as in claim 1, wherein, ​

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