Large-size high-strength low-hot-dip-loss zinc-aluminum alloy steel wire production device

Abstract

The utility model relates to the technical field of zinc-aluminum alloy steel wire production devices, in particular to a large-specification high-strength low-hot-dip-loss zinc-aluminum alloy steel wire production device which comprises a bottom plate, a steel wire cleaning device is arranged on the bottom plate and comprises an immersion cleaning machine, and a vibration cleaning machine is arranged on one side of the immersion cleaning machine in an inserted mode. The scrubbing part can easily sweep dust on the surfaces of the steel wires with different diameters through elastic bristles of a rubber pad, the dust on the surfaces of the steel wires is removed firstly, and then the steel wires are immersed into cleaning liquid in the immersion cleaning machine, so that dirt and impurities on the surfaces of the steel wires can be effectively removed; in addition, the steel wire cleaning device is formed by connecting all parts in an inserted mode, assembling is easy and convenient, proper parts can be selected to be spliced according to requirements, more concentrated vibration waves can be formed in the vibration cleaning process through the design of the inverted-cone-shaped vibration cavity, and therefore the cleaning effect is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of zinc-aluminum alloy steel wire production equipment, and in particular to a large-size, high-strength, low-hot-dip loss zinc-aluminum alloy steel wire production equipment. Background Technology

[0002] With the development of modern industry, the demand for zinc-aluminum alloy steel wire is increasing. This type of wire has wide applications in power, communications, and construction, especially in high-voltage transmission lines and fiber-optic composite overhead ground wires, where its importance is self-evident. However, producing this type of wire faces many technical challenges, such as ensuring high wire strength, reducing coating loss, and improving coating quality.

[0003] For large-diameter, high-strength zinc-aluminum alloy steel wires requiring low hot-dip galvanizing loss, the technical requirements for surface cleaning are more stringent. This is because these wires are subjected to greater stress and corrosive environments during production and use; therefore, surface cleaning must be more thorough and meticulous to reduce coating loss and improve coating quality.

[0004] If impurities are not cleaned from the surface of the steel wire before hot-dip galvanizing, problems such as reduced coating adhesion, uneven coating quality, and reduced electroplating efficiency will occur. In view of this, a production device for large-size, high-strength zinc-aluminum alloy steel wire with low hot-dip galvanizing loss is provided. Utility Model Content

[0005] The main objective of this invention is to provide a production device for large-size, high-strength, and low-heat-dip zinc-aluminum alloy steel wire, in order to solve the problems mentioned in related technologies, such as reduced coating adhesion, uneven coating quality, and reduced electroplating efficiency when impurities are not cleaned from the surface of the steel wire before hot-dip galvanizing.

[0006] To achieve the above objectives, according to one aspect of this utility model, a production device for large-size, high-strength, low-hot-dip galvanized zinc-aluminum alloy steel wire is provided, comprising a base plate, on which a steel wire cleaning device is provided. The steel wire cleaning device includes an immersion washing machine, a vibrating washing machine is inserted into one side of the immersion washing machine, and a dryer is inserted into one side of the vibrating washing machine. A brushing part for removing dust from the surface of the steel wire is fixedly provided on the inner wall of the immersion washing machine, and an insert plate is fixedly provided inside the dryer.

[0007] Furthermore, a limiting groove is provided on one side of the soaking machine, and a fixing plate is fixedly installed on one side wall of the vibrating washing machine. Several protrusions are arranged in a horizontal array on the side wall of the fixing plate. The fixing plate is inserted into the limiting groove. The same applies to the insertion structure between the dryer and the fixing plate.

[0008] Furthermore, the scrubbing section includes a connecting plate fixedly disposed on the inner wall of the immersion washing machine, a fixing ring fixedly connected to one end of the connecting plate, a rubber pad fixedly disposed on the inner wall of the fixing ring, and a plurality of brush bristles fixedly disposed on the inner wall of the rubber pad.

[0009] Furthermore, the bottom of the vibrating washing machine is provided with a vibration chamber, which is inverted conical in shape, and an ultrasonic vibrating rod is fixedly installed at the bottom of the vibration chamber.

[0010] Furthermore, limit plates are fixedly installed on the inner walls of both sides of the dryer, and screw holes are opened at both ends of the limit plates.

[0011] Furthermore, screws are threaded at the four corners of the insert plate, with one end of the screw threaded into a screw hole, and several dense ventilation holes are opened through the insert plate.

[0012] Furthermore, conveyor wheels for conveying steel wires are fixedly installed at both ends of the base plate.

[0013] Furthermore, several conveyor wheels are fixedly installed on the upper surface of the wire cleaning device.

[0014] Furthermore, each of the steel wire cleaning devices is fixedly equipped with two guide plates, which are used to guide the steel wire to move upward.

[0015] Furthermore, the tilt angle of the two guide plates gradually decreases.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This large-size, high-strength, low-hot-dip galvanized zinc-aluminum alloy steel wire production device includes a brushing section. The elastic bristles of the rubber pads easily remove surface dust from steel wires of different diameters. After removing surface dust, the wires are immersed in the cleaning solution in the washing machine, effectively removing dirt and impurities, improving cleanliness and overall quality. The steel wire cleaning device is assembled from interlocking parts, making it simple and convenient. Suitable parts can be selected and combined according to requirements. The inverted conical vibration chamber design helps to generate more concentrated vibration waves during the washing process, thereby improving the cleaning effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the production device for large-size, high-strength, low-hot-dip loss zinc-aluminum alloy steel wire in a preferred embodiment of this utility model.

[0019] Figure 2 This is a schematic diagram of the connection structure of the steel wire cleaning device in a preferred embodiment of the present invention;

[0020] Figure 3 This is a preferred embodiment of the present invention. Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0021] Figure 4 This is a schematic diagram of the overall structure of the fixing plate in a preferred embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the overall structure of the immersion washing machine in a preferred embodiment of the present invention;

[0023] Figure 6 This is a preferred embodiment of the present invention. Figure 5 Enlarged schematic diagram of the structure at point B;

[0024] Figure 7 This is a cross-sectional view of the vibrating washing machine in a preferred embodiment of the present invention;

[0025] Figure 8 This is a cross-sectional view of the dryer in a preferred embodiment of the present invention;

[0026] Figure 9 This is a preferred embodiment of the present invention. Figure 8 Enlarged schematic diagram of the structure at point C.

[0027] Illustration:

[0028] 1. Base plate; 2. Conveyor wheel; 3. Guide plate;

[0029] 4. Immersion washing machine; 41. Limiting groove; 42. Rubber pad; 43. Retaining ring; 44. Connecting plate;

[0030] 5. Vibration washing machine; 51. Fixing plate; 511. Protrusion; 52. Vibration chamber; 53. Ultrasonic vibrator;

[0031] 6. Dryer; 61. Insert plate; 62. Limiting plate; 63. Screw. Detailed Implementation

[0032] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0033] Please see Figures 1-9 As shown, the purpose of this embodiment is to provide a production device for large-size, high-strength, low-hot-dip loss zinc-aluminum alloy steel wire, including a base plate 1. A steel wire cleaning device is provided on the base plate 1. The steel wire cleaning device includes an immersion washing machine 4. A vibrating washing machine 5 is inserted into one side of the immersion washing machine 4. A dryer 6 is inserted into one side of the vibrating washing machine 5. A brush part for sweeping dust off the surface of the steel wire is fixedly provided on the inner wall of the immersion washing machine 4. An insert plate 61 is fixedly provided inside the dryer 6.

[0034] The steel wire is first immersed in a low-concentration weak acid solution in the immersion washing machine 4 for the first step of immersion washing, and then ultrasonically cleaned in the vibrating washing machine 5 by filling it with a special ultrasonic cleaning agent. Finally, it enters the dryer 6 to dry and remove moisture.

[0035] A limiting groove 41 is provided on one side of the soaking machine 4, and several grooves are formed on the inner wall of the limiting groove 41. A fixing plate 51 is fixedly installed on one side wall of the vibrating washing machine 5, and several protrusions 511 are arranged in a horizontal array on the side wall of the fixing plate 51. The fixing plate 51 is inserted into the limiting groove 41, and the protrusions 511 engage with the grooves. During this insertion process, the protrusions 511 on the fixing plate 51 correspond one-to-one with the grooves on the inner wall of the limiting groove 41 and engage tightly. This not only ensures a stable and reliable connection between the vibrating washing machine 5 and the soaking machine 4, but also greatly simplifies the installation and disassembly process, allowing the two to easily achieve quick and accurate docking. The dryer 6 has a similar insertion structure with the fixing plate 51, and the assembly sequence can be selected according to requirements.

[0036] The steel wire first passes through the scrubbing section, which includes a connecting plate 44 fixedly installed on the inner wall of the immersion washing machine 4. A fixing ring 43 is fixedly connected to one end of the connecting plate 44. A rubber pad 42 is fixedly installed on the inner wall of the fixing ring 43. This rubber pad 42 not only increases the friction between the fixing ring 43 and the steel wire, making the scrubbing more powerful, but also plays a certain buffering role to prevent damage to the steel wire during the scrubbing process. Several bristles are fixedly installed on the inner wall of the rubber pad 42. The rubber pad 42 is elastic, and the bristles can expand and contract according to different pressures when facing steel wires of different diameters. By first removing the dust from the surface of the steel wire and then immersing it in the cleaning solution in the immersion washing machine 4, the dirt and impurities on the surface of the steel wire can be effectively removed, improving the cleanliness and overall quality of the steel wire.

[0037] The bottom of the vibrating washing machine 5 is provided with a vibrating chamber 52, which is inverted conical in shape, and an ultrasonic vibrating rod 53 is fixedly provided at the bottom of the vibrating chamber 52.

[0038] The inverted conical vibrating chamber 52 design means that its upper opening is larger, while the lower part gradually narrows to a smaller outlet. This design helps to generate more concentrated vibration waves during the vibrating wash process, thereby improving the cleaning effect. At the same time, the inverted conical structure also has a certain guiding effect, which can guide the cleaning agent and impurities to be separated and discharged more effectively under the action of vibration. It also helps the bubbles in the cleaning agent to rise and gather in the center of the tank, thereby improving the cavitation effect.

[0039] Limiting plates 62 are fixedly installed on the inner walls of both sides of the dryer 6. Screw holes are provided at both ends of the limiting plates 62. Screws 63 are threaded onto the four corner edges of the insert plate 61, with one end of each screw threaded into a screw hole. The screws 63 fix the insert plate 61 onto the limiting plates 62. Several densely packed ventilation openings are provided through the insert plate 61, allowing hot air to circulate freely inside the dryer 6, ensuring that the steel wire is heated evenly, thereby accelerating the drying speed and improving the drying effect. Simultaneously, the dense arrangement of the ventilation openings increases the contact area between the hot air and the steel wire, further improving drying efficiency. This detachable structure also facilitates the cleaning of the insert plate 61.

[0040] The base plate 1 has conveyor wheels 2 fixedly installed at both ends for conveying steel wires. Several conveyor wheels 2 are fixedly installed on the upper surface of the steel wire cleaning device. A conveyor wheel 2 is also installed inside the steel wire cleaning device. An annular groove is opened at the center of the conveyor wheel 2 to effectively prevent the steel wire from being misaligned or shifted during conveying. A power source is fixedly installed on the side wall of the conveyor wheel 2. The power source is preferably a micro motor, and the output shaft of the motor is connected to the center of the conveyor wheel 2.

[0041] Two guide plates 3 are fixedly installed inside the steel wire cleaning device. The guide plates 3 are used to guide the steel wire to move upward. The tilt angle of the two guide plates 3 gradually decreases, which not only helps the steel wire to maintain a stable posture during the upward movement and prevents slippage or jamming caused by excessive angle, but also gradually reduces the friction between the steel wire and the guide plates 3, thereby reducing energy consumption and wear on the surface of the steel wire.

[0042] During the upward conveying of the steel wire by the guide plate 3, when the exposed angle of the steel wire reaches a certain level, the operator can easily manually wind the steel wire onto the next conveyor wheel 2. Through manual winding, it can be ensured that the steel wire can maintain a continuous and stable conveying state in the subsequent processing, avoiding problems such as breakage or jamming.

[0043] The immersion washing machine 4 uses soaking and the chemical action of the cleaning solution to initially remove grease, dirt, and other impurities from the surface of the steel wire, laying the foundation for subsequent processing. Then, the high-frequency vibration and cavitation effect of ultrasonic waves in the vibrating washing machine 5 penetrates deep into the tiny crevices of the steel wire surface, thoroughly removing stubborn dirt and impurities, greatly improving cleaning efficiency and quality. The dryer 6 employs a highly efficient heating and air supply system, enabling the steel wire to dry quickly while reducing energy consumption. Both the immersion washing machine 4 and the vibrating washing machine 5 have liquid outlets on their side walls to discharge cleaning agents containing impurities; these outlets are equipped with sealing plugs.

[0044] In practical use, the vibrating washer 5 is inserted into one side of the soaking washer 4, that is, the fixing plate 51 is inserted into the limiting groove 41. During this process, the protrusions 511 will correspond one-to-one with the grooves on the inner wall of the limiting groove 41 and engage tightly to fix it. Similarly, the dryer 6 is inserted into one side of the vibrating washer 5, and the insert plate 61 is fixedly installed on the limiting plate 62 by screws 63. The steel wire is wound around the conveyor wheel 2 on the base plate 1 and inside the soaking washer 4, and the steel wire passes through the brushing part and is in close contact with the brush bristles. The brush bristles first sweep away the dust and impurities on the surface of the steel wire. A low-concentration weak acid solution is filled into the soaking washer 4, and the conveyor wheel 2 is driven to rotate by the power source. The steel wire is then moved forward by the conveyor wheel and immersed in the washing machine to remove impurities. Under the action of the conveyor wheel, the steel wire moves upward along the guide plate 3. When the steel wire protrudes a certain length from the surface of the cleaning agent, it is manually wound onto the next conveyor wheel 2. Then, ultrasonic cleaning agent is filled into the vibrating washing machine 5, and the ultrasonic vibrator 53 is driven to vibrate to further clean the steel wire. The steel wire then moves upward along the guide plate 3. When the steel wire protrudes a certain length from the surface of the cleaning agent, it is manually wound onto the next conveyor wheel 2. Finally, the cleaning agent on the surface of the steel wire is dried by the uniform air force of the dryer 6 to complete the surface cleaning of the steel wire.

[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire, comprising a base plate (1), characterized in that, A wire cleaning device is provided on the base plate (1). The wire cleaning device includes an immersion washing machine (4). A vibrating washing machine (5) is inserted into one side of the immersion washing machine (4). A dryer (6) is inserted into one side of the vibrating washing machine (5). A brushing part for sweeping dust off the surface of the wire is fixedly provided on the inner wall of the immersion washing machine (4). An insert plate (61) is fixedly provided inside the dryer (6).

2. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 1, characterized in that, The soaking machine (4) has a limiting groove (41) on one side, and the washing machine (5) has a fixing plate (51) fixedly installed on one side wall. The fixing plate (51) has several protrusions (511) arranged in a horizontal array on the side wall. The fixing plate (51) is inserted into the limiting groove (41). The dryer (6) has the same insertion structure as the fixing plate (51).

3. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 2, characterized in that, The brushing section includes a connecting plate (44) fixedly installed on the inner wall of the soaking machine (4). A fixing ring (43) is fixedly connected to one end of the connecting plate (44). A rubber pad (42) is fixedly installed on the inner wall of the fixing ring (43). A number of brush bristles are fixedly installed on the inner wall of the rubber pad (42).

4. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 3, characterized in that, The bottom of the vibrating washing machine (5) is provided with a vibrating cavity (52), which is an inverted cone shape, and an ultrasonic vibrating rod (53) is fixedly provided at the bottom of the vibrating cavity (52).

5. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 4, characterized in that, Limiting plates (62) are fixedly installed on the inner walls of both sides of the dryer (6), and screw holes are opened at both ends of the limiting plates (62).

6. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 5, characterized in that, The insert plate (61) has screws (63) threaded at the four corner edges. One end of the screw (63) is threaded into the screw hole, and the insert plate (61) has several dense ventilation holes through it.

7. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 6, characterized in that, The base plate (1) is fixedly equipped with conveyor wheels (2) for conveying steel wire at both ends.

8. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 7, characterized in that, Several conveyor wheels (2) are fixedly installed on the upper surface of the steel wire cleaning device.

9. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 8, characterized in that, Two guide plates (3) are fixedly installed inside each of the steel wire cleaning devices. The guide plates (3) are used to guide the steel wire to move upward.

10. The production apparatus for large-size, high-strength, low-hot-dip galvanizing loss zinc-aluminum alloy steel wire according to claim 9, characterized in that, The tilt angle of the two guide plates (3) gradually decreases.

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