Alkali washing tank with adjustable height for isooctane production
By introducing an automated cleaning system into the alkaline washing tank for isooctane production, including water inlet pipes, nozzles, agitator blades, and scraper structure, the problem of traditional alkaline washing tank cleaning relying on manual labor has been solved, achieving efficient and safe cleaning results and providing a high degree of adjustability.
Patent Information
- Application Number
- CN202423032164.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing alkaline washing tanks used in isooctane production lack an effective cleaning system, resulting in the cleaning process relying on manual operation, which is time-consuming, labor-intensive, and poses safety risks.
A height-adjustable alkaline washing tank was designed, which adopts a structure of water inlet pipe, nozzle, stirring blade, telescopic rod and scraper, combined with motor drive to realize automated cleaning, and the height can be adjusted by screw and connector.
It improves cleaning efficiency, reduces manpower consumption, lowers safety risks, and provides better cleaning results and greater flexibility in the production process.
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Figure CN223556768U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to caustic washing tank technical field especially relates to a height adjustable caustic washing tank for isooctane production. BACKGROUND
[0002] The caustic washing tank for isooctane production is one of the important equipment in the petrochemical industry, mainly used for removing impurities, especially acidic substances and other unnecessary components in the production process of isooctane.
[0003] However, the existing caustic washing tank for isooctane production lacks a special cleaning structure and design after use, making the cleaning process extremely cumbersome and inefficient. The traditional caustic washing tank usually does not have an effective cleaning system, resulting in cleaning work that can only rely on manual operation. The entire cleaning process not only requires a lot of time, but also consumes a lot of manpower and energy. In addition, manual cleaning has certain safety risks, increasing the difficulty of operation and work intensity. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the problem of the traditional caustic washing tank in the prior art, which usually does not have an effective cleaning system, resulting in cleaning work that can only rely on manual operation. The entire cleaning process not only requires a lot of time, but also consumes a lot of manpower and energy. In addition, manual cleaning has certain safety risks, increasing the difficulty of operation and work intensity.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a height adjustable caustic washing tank for isooctane production, comprising a caustic washing tank body, a water inlet pipe is movably embedded at the top center of the caustic washing tank body, a rotary joint is movably sleeved on the top outer surface of the water inlet pipe, a first bevel gear is fixedly sleeved on the outer surface of the water inlet pipe and near the bottom of the rotary joint, a first motor is fixedly installed on the top left side of the caustic washing tank body, a second bevel gear is fixedly sleeved on the outer surface of the output shaft right side of the first motor, the second bevel gear is engaged with the adjacent first bevel gear, a plurality of spray heads are fixedly installed inside the water inlet pipe on both sides and inside the caustic washing tank body, and stirring paddles are fixedly installed on the outer surface of both sides of the water inlet pipe.
[0006] As a preferred embodiment, two telescopic rods are fixedly installed on both sides of the water inlet pipe, two return springs are fixedly installed on both sides of the water inlet pipe, and the inner surfaces of the four return springs are movably sleeved on the outer surfaces of the telescopic rods.
[0007] The technical effect of the above further scheme is that the scraper can be moved by the telescopic rod.
[0008] As a preferred implementation form, the four reset springs and the four telescopic rods are divided into two groups, and the other ends of the two groups of reset springs and telescopic rods are fixedly installed with scrapers.
[0009] The technical effect of the further scheme is that the telescopic rod and the reset spring can be squeezed by the scraper.
[0010] As a preferred implementation form, the outer surfaces of the two scrapers are movably connected with the inner walls of the caustic washing tank body, the bottom of the caustic washing tank body is fixedly installed with a water outlet pipeline, and the inside of the water outlet pipeline is provided with a one-way valve.
[0011] The technical effect of the further scheme is that the one-way valve can be opened, so that the sewage flows out of the inside of the caustic washing tank body through the water outlet pipeline.
[0012] As a preferred implementation form, the outer surface of the caustic washing tank body is fixedly sleeved with a connecting piece, and the inside of the connecting piece is movably embedded with slide rods on both sides.
[0013] The technical effect of the further scheme is that the connecting piece can slide on the outer surface of the slide rod.
[0014] As a preferred implementation form, the bottoms of the two slide rods are fixedly installed with support pieces, and the inside of the support piece is provided with a sliding groove.
[0015] The technical effect of the further scheme is that the sliding block can slide through the sliding groove.
[0016] As a preferred implementation form, the inside of the support piece is movably embedded with a screw rod, the front side of the connecting piece is fixedly installed with a sliding block, and the sliding block is threadedly connected to the outer surface of the screw rod.
[0017] The technical effect of the further scheme is that the sliding block can be moved by the screw rod.
[0018] As a preferred implementation form, the outer surface of the sliding block is slidably connected to the inner surface of the sliding groove, and the top of the screw rod is fixedly installed with a second motor.
[0019] The technical effect of the further scheme is that the screw rod can be rotated by the second motor.
[0020] Compared with the prior art, the utility model has the advantages and positive effects that,
[0021] 1. The utility model discloses, when using, through the setting of water inlet pipeline and scraper structure, not only can be through the spray head to the inner wall of caustic washing jar body spray, and the synchronous rotation of spray head's round rotation and stirring paddle, make the cleaning fluid can fully permeate and stir, help to remove stubborn stains, improve the cleaning effect, the telescopic link and the combination design of scraper simultaneously, make the scraper can always closely adhere to the inner wall of caustic washing jar body, and scrape the inner wall, further improve the cleaning effect of device, solve the traditional caustic washing jar in prior art usually does not equip effective cleaning system, leading to cleaning work can only rely on manual operation, the whole cleaning process not only needs to consume a lot of time, also needs to consume a lot of manpower and energy, in addition, manual cleaning has certain security risk, increase the difficulty and working strength of operation problem.
[0022] 2. The utility model discloses, when using, through the setting of screw rod and connecting piece structure, realize the accurate height adjustment of caustic washing jar body, provide more flexibility and controllability for isooctane production process. ACCURACY
[0023] Figure 1 The utility model provides a kind of rear view solid structure schematic diagram of height-adjustable caustic washing jar for isooctane production;
[0024] Figure 2 The utility model provides a kind of height-adjustable caustic washing jar for isooctane production support piece cross section solid structure schematic diagram;
[0025] Figure 3 The utility model provides a kind of height-adjustable caustic washing jar for isooctane production caustic washing jar body cross section solid structure schematic diagram;
[0026] Figure 4 The utility model provides a kind of height-adjustable caustic washing jar for isooctane production part solid structure schematic diagram.
[0027] Legend:
[0028] 1, caustic washing jar body;101, water inlet pipeline;102, swivel joint;103, first bevel gear;104, first motor;105, second bevel gear;106, spray head;107, stirring paddle;108, telescopic link;109, return spring;110, scraper;111, water outlet pipeline;112, check valve;2, connecting piece;201, slide rod;202, support piece;203, sliding slot;204, screw rod;205, sliding block;206, second motor. DETAILED DESCRIPTION
[0029] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0030] Embodiment 1, please refer to Figures 1 to 4 The utility model provides a kind of technical scheme: a height adjustable caustic wash tank for isooctane production, including caustic wash tank body 1, the top center of caustic wash tank body 1 is movably embedded with water inlet pipeline 101, the top outer surface of water inlet pipeline 101 is movably sleeved with swivel joint 102, the outer surface of water inlet pipeline 101 and close to the bottom of swivel joint 102 is fixedly sleeved with first bevel gear 103, the top left side of caustic wash tank body 1 is fixedly installed with first motor 104, the output shaft right side outer surface of first motor 104 is fixedly sleeved with second bevel gear 105, second bevel gear 105 is engaged with adjacent first bevel gear 103, the inside both sides of water inlet pipeline 101 and located in the inside of caustic wash tank body 1 are fixedly installed with multiple spray heads 106, the outer surface of both sides of water inlet pipeline 101 is fixedly installed with stirring paddle 107, the both sides of water inlet pipeline 101 are fixedly installed with two telescopic rods 108, the both sides of water inlet pipeline 101 are fixedly installed with two reset springs 109, the inner surface of four reset springs 109 is movably sleeved in the outer surface of telescopic rod 108, four reset springs 109 and four telescopic rods 108 are divided into two groups two by two, the other end of two groups of reset springs 109 and two groups of telescopic rods 108 is fixedly installed with scraper 110, the outer surface of two scrapers 110 is movably connected with the inner wall of caustic wash tank body 1, the bottom of caustic wash tank body 1 is fixedly installed with water outlet pipeline 111, the inside of water outlet pipeline 111 is provided with one-way valve 112.
[0031] In this embodiment, the operator first connects the external pipe to the rotary joint 102, allowing the cleaning liquid to enter the inner wall of the water inlet pipe 101 through the external pipe and the rotary joint 102. The cleaning liquid is then transported through the water inlet pipe 101 into the nozzle 106, whereby the nozzle 106 sprays the cleaning liquid onto the interior of the alkaline washing tank body 1. Simultaneously, the operator starts the first motor 104 via its power supply system. During operation, the first motor 104 drives the output shaft to transmit power to the second bevel gear 105, which in turn drives the first bevel gear 103. When the first bevel gear 103 rotates, it drives the nozzle 106 to rotate in a circle through the water inlet pipe 101. Simultaneously, the water inlet pipe 101 drives the stirring blade 107 to rotate synchronously. As the water inlet pipe 101 rotates, it drives the scraper 110 to adhere to the inner wall of the alkaline washing tank body 1 via the telescopic rod 108, causing it to rotate in a circle. The inner wall of the alkaline washing tank body 1 is scraped, and at the same time, the scraper 110 squeezes the telescopic rod 108 and the return spring 109 to retract them, so that the scraper 110 can always keep in contact with the inner wall of the alkaline washing tank body 1. After the alkaline washing tank body 1 is cleaned, the personnel can open the one-way valve 112 to allow the dirty water to flow out of the interior of the alkaline washing tank body 1 through the water outlet pipe 111. Through the structure of the water inlet pipe 101 and the scraper 110, not only can the inner wall of the alkaline washing tank body 1 be sprayed through the nozzle 106, but the circular rotation of the nozzle 106 and the synchronous rotation of the stirring blade 107 can make the cleaning liquid fully penetrate and stir, helping to remove stubborn stains and improve the cleaning effect. At the same time, the combination design of the telescopic rod 108 and the scraper 110 ensures that the scraper 110 can always keep in close contact with the inner wall of the alkaline washing tank body 1 to scrape the inner wall, further improving the cleaning effect of the device.
[0032] Example 2, as Figures 1 to 4 As shown, a connector 2 is fixedly fitted on the outer surface of the alkaline washing tank body 1. Slide rods 201 are movably embedded on both sides of the connector 2. Support members 202 are fixedly installed at the bottom of the two slide rods 201. A groove 203 is opened inside the support member 202. A screw 204 is movably embedded inside the support member 202. A slider 205 is fixedly installed on the front side of the connector 2. The slider 205 is threadedly connected to the outer surface of the screw 204. The outer surface of the slider 205 is slidably connected to the inner surface of the groove 203. A second motor 206 is fixedly installed on the top of the screw 204.
[0033] In the embodiment, the personnel can start the second motor 206 through the power supply system of the second motor 206, so that the second motor 206 runs and drives the screw rod 204 to rotate through the output shaft. When the screw rod 204 rotates, the sliding block 205 can slide through the sliding groove 203 on the support 202. When the sliding block 205 moves, the connecting piece 2 slides on the outer surface of the sliding rod 201 and drives the caustic tank body 1 to move synchronously through the connecting piece 2, thereby adjusting the height of the caustic tank body 1. Through the structure of the screw rod 204 and the connecting piece 2, the precise height adjustment of the caustic tank body 1 is realized, and more flexibility and controllability are provided for the production process of isooctane.
[0034] Working principle: in use, personnel first to the outer pipe of the rotary joint 102, make the cleaning liquid through the outer pipe and the rotary joint 102, into the inner wall of the water inlet pipe 101, then through the water inlet pipe 101 transport cleaning fluid into the inside of the spray head 106, and then through the spray head 106 to the inside of the caustic washing tank body 1 is sprayed cleaning fluid, while personnel through the power supply system of the first motor 104, start the first motor 104, make it can drive the second bevel gear 105 through the output shaft in running, again by the second bevel gear 105 drive the first bevel gear 103, make the first bevel gear 103 in rotation, can drive the spray head 106 through the water inlet pipe 101 around the circular rotation, at the same time through the water inlet pipe 101 drive the stirring paddle 107 synchronous rotation, when the water inlet pipe 101 in rotation, will drive the scraper 110 through the extension rod 108 and paste around the circular rotation of the inner wall of the caustic washing tank body 1, to the inner wall of the caustic washing tank body 1 is scraped, and at the same time through the scraper 110 extruding extension rod 108 and reset spring 109, make it shrink, and then make the scraper 110 can always paste the inner wall of the caustic washing tank body 1, when the caustic washing tank body 1 cleaning is completed, personnel can open the check valve 112, so that the dirty water can flow out of the inside of the caustic washing tank body 1 through the water outlet pipe 111, and through the water inlet pipe 101 and scraper 110 structure, not only can be through the spray head 106 to the inner wall of the caustic washing tank body 1 is sprayed, and the circular rotation of the spray head 106 and the synchronous rotation of the stirring paddle 107, so that the cleaning fluid can be fully penetrated and stirred, help to remove stubborn stains, improve the cleaning effect, at the same time the combination design of extension rod 108 and scraper 110, make the scraper 110 can always closely paste the inner wall of the caustic washing tank body 1, scrape the inner wall of it, further improve the cleaning effect of the device. In use, personnel can start the second motor 206 through the power supply system of the second motor 206, make it can drive the screw 204 through the output shaft in running, when the screw 204 rotates, can drive the sliding block 205 through the sliding slot 203 on the support 202 sliding, when the sliding block 205 in motion, will drive the connecting piece 2 on the outer surface of the slide rod 201 sliding, and drive the caustic washing tank body 1 through the connecting piece 2 synchronous movement, and then adjust the height of the caustic washing tank body 1, and through the screw 204 and connecting piece 2 structure, realize the accurate height adjustment of the caustic washing tank body 1, provide more flexibility and controllability for the production process of isooctane.
[0035] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. A height-adjustable caustic washing tank for isooctane production, comprising a caustic washing tank body (1), characterized in that: The water inlet pipeline (101) is movably embedded at the top center of the alkali washing tank body (1), the outer surface of the top of the water inlet pipeline (101) movably sheaths a rotary joint (102), the outer surface of the water inlet pipeline (101) and close to the bottom of the rotary joint (102) fixedly sheaths a first bevel gear (103), the top left side of the alkali washing tank body (1) fixedly installs a first motor (104), the output shaft right side outer surface of the first motor (104) fixedly sheaths a second bevel gear (105), the second bevel gear (105) is engaged with the adjacent first bevel gear (103), the inside of the water inlet pipeline (101) both sides and located in the inside of the alkali washing tank body (1) both fixedly install a plurality of shower heads (106), the both sides outer surface of the water inlet pipeline (101) both fixedly install a stirring paddle (107).
2. The height adjustable caustic wash tank for isooctane production as claimed in claim 1 wherein: The both sides of the water inlet pipeline (101) both fixedly install two telescopic rods (108), the both sides of the water inlet pipeline (101) both fixedly install two reset springs (109), the inner surfaces of four reset springs (109) both movably sheath the outer surfaces of the telescopic rods (108).
3. The height adjustable caustic wash tank for isooctane production as claimed in claim 2 wherein: Four reset springs (109) and four telescopic rods (108) are divided into two groups, two reset springs (109) and two telescopic rods (108) are fixedly installed with a scraper (110) at the other end.
4. The height adjustable caustic wash tank for isooctane production as claimed in claim 3 wherein: The outer surfaces of two scrapers (110) both movably connect the inner walls of the alkali washing tank body (1), the bottom of the alkali washing tank body (1) fixedly installs a water outlet pipeline (111), the inside of the water outlet pipeline (111) is provided with a check valve (112).
5. The height adjustable caustic wash tank for isooctane production as claimed in claim 4 wherein: The outer surface of the alkali washing tank body (1) fixedly sheaths a connecting piece (2), the both sides of the inside of the connecting piece (2) both movably embeds a sliding rod (201).
6. The height adjustable caustic wash tank for isooctane production as claimed in claim 5 wherein: The bottoms of two sliding rods (201) are fixedly installed with a support (202), the inside of the support (202) is provided with a sliding groove (203).
7. The height adjustable caustic wash tank for isooctane production as claimed in claim 6 wherein: The inside of the support (202) movably embeds a screw rod (204), the front side of the connecting piece (2) fixedly installs a sliding block (205), the sliding block (205) is threadedly connected to the outer surface of the screw rod (204).
8. The height adjustable caustic wash tank for isooctane production as claimed in claim 7 wherein: The outer surface of the sliding block (205) is slidingly connected to the inner surface of the sliding groove (203), the top of the screw rod (204) is fixedly installed with a second motor (206).