Lathe for roller
By adding support and cleaning components to the lathe for rolling mills, the problems of deformation in the middle of the rolling mill and the impact of waste chips were solved, resulting in higher machining accuracy and surface quality, extended equipment service life and improved safety.
Patent Information
- Application Number
- CN202423120750.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
When processing longer rolls, slight elastic deformation occurs in the middle of the roll due to gravity, which affects processing accuracy and surface quality.
The first and second rollers in the support assembly provide stable support for the rolls. The magnets in the cleaning assembly attract and block the waste generated during the cutting process, reducing the gap between the support assembly and the rolls. Combined with the vibration damping pads, the vibration is absorbed to improve stability and accuracy.
It effectively reduces the decrease in machining accuracy caused by roll deformation, improves the surface finish of rolls and the working efficiency of lathes, and extends the service life and safety of equipment.
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Figure CN223557268U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of machining equipment, in particular to a lathe for roll. BACKGROUND
[0002] After the roll is used for a period of time, the roll needs to be modified by using a roll lathe. Roll repair includes restoring the roll after being worn or having surface defects to the original design size, repairing the roll with surface defects, and processing the used roll into a smaller size roll for other stands. This process not only helps to extend the service life of the roll, but also improves production efficiency and product quality, and reduces enterprise cost.
[0003] In related technologies, the roll lathe usually clamps both ends of the roll by using a clamping mechanism, and processes the roll surface by using a cutting mechanism. However, for a long roll, a slight elastic deformation will occur in the middle of the roll during the processing due to the action of gravity, which will affect the processing precision and surface quality. CONTENT OF THE INVENTION
[0004] In order to improve the processing quality, the present application provides a lathe for roll.
[0005] The lathe for roll provided by the present application adopts the following technical scheme:
[0006] A lathe for roll, comprising a rack, a clamping mechanism and a cutting mechanism, the clamping mechanism and the cutting mechanism are connected with the rack, the clamping mechanism comprises a chuck and a tailstock, further comprising a supporting assembly, a supporting frame and a cleaning assembly, the supporting assembly is arranged between the chuck and the tailstock, the supporting assembly comprises a first roll, a first support, a second roll and a second support, the first roll is rotatably connected with the first support, the second roll is rotatably connected with the second support, the first support and the second support are connected with the supporting frame, and the supporting frame is connected with the rack; the length direction of the first roll and the length direction of the second roll are parallel to the length direction of the roll, the first roll and the second roll are arranged in a spaced manner, the roll abuts against the first roll and the second roll, and the roll can be supported; the cleaning assembly is connected with the rack, the cleaning assembly is arranged on one side of the supporting assembly and near the roll, and can block the waste from entering between the supporting assembly and the roll.
[0007] By adopting the technical scheme, in use, when the roll needs to be processed, the roll is first placed between the chuck and the tailstock, the chuck and the tailstock firmly clamp the roll, and in this process, the first roll and the second roll are in contact with the roll respectively. Subsequently, the cutting mechanism is started to perform cutting operation. The first roll and the second roll can ensure that the roll remains stable during processing, reducing the possibility of reducing the processing precision due to deformation. At the same time, the magnet in the cleaning assembly can adsorb and block the debris generated during cutting, reducing the possibility of debris entering the gap between the support assembly and the roll and damaging the roll surface, ensuring the normal operation of the support assembly and prolonging the service life, and improving the roll surface processing quality.
[0008] Preferably, the cleaning assembly is arranged on the side of the roll close to the cutting mechanism, and the cleaning assembly comprises a fixing frame, a supporting rod, a mounting plate and a magnet, the fixing frame is connected with the rack, one end of the supporting rod is connected with the fixing frame and the other end is connected with the mounting plate, the magnet is fixedly connected with the mounting plate, and the length of the magnet is greater than the length of any one of the first roll and the second roll. The magnet is arranged close to the roll and can adsorb the debris.
[0009] By adopting the technical scheme, in use, the magnet can effectively block and adsorb the metal debris generated by the cutting mechanism, reducing the possibility of these debris entering the gap between the support assembly and the roll, thereby reducing the influence on the processing precision and surface quality of the roll. At the same time, since the length of the magnet is designed to ensure that the entire peripheral area of the roll can be effectively cleaned and protected, the working efficiency and safety of the lathe are further improved.
[0010] Preferably, the supporting rod and the fixing frame are rotationally connected, the fixing frame is slidingly connected with a plug rod, and the supporting rod is provided with a plug hole. When the plug rod is inserted into the plug hole, the supporting rod and the fixing frame can be fixed.
[0011] By adopting the technical scheme, the rotational connection between the supporting rod and the fixing frame and the cooperation design of the plug rod and the plug hole not only can realize the fixation of the supporting rod and the fixing frame, but also can put down the supporting rod when not in use, thereby facilitating the observation of the contact condition of the roll and the first roll or the second roll, improving the maintenance convenience and operation flexibility of the equipment. At the same time, this design can also reduce the possibility of debris entering the gap between the support assembly and the roll, further improving the stability and service life of the lathe.
[0012] Preferably, the magnet is arranged in an arc shape and matches the arc shape of the outer peripheral surface of the roll.
[0013] By adopting the technical scheme, the arc of the magnet can be closely attached to the surface of the roll, the adsorption capacity of the magnet to the metal scraps is enhanced, the possibility of the metal scraps flying or scattering is reduced, and the cleanliness and safety during the roll processing are further improved.
[0014] Preferably, the magnet is fixedly connected with the mounting plate through a fixing bolt.
[0015] By adopting the technical scheme, the installation of the magnet is more firm and reliable, the possibility of the magnet loosening or falling off due to vibration during the lathe working is reduced, and the effectiveness and stability of the cleaning assembly are ensured.
[0016] Preferably, a first damping pad is arranged between the first support and the support frame, the top of the first damping pad is connected with the first support, and the bottom of the first damping pad is connected with the support frame.
[0017] By adopting the technical scheme, the first damping pad can effectively absorb and buffer the vibration of the first support during the working, reduce the influence of the vibration on the roll processing precision, and improve the processing quality.
[0018] Preferably, a second damping pad is arranged between the second support and the support frame, the top of the second damping pad is connected with the second support, and the bottom of the second damping pad is connected with the support frame.
[0019] By adopting the technical scheme, the second damping pad can effectively absorb and buffer the vibration between the second support and the support frame, reduce the influence of the vibration during the lathe working on the processing precision, and improve the processing quality of the roll.
[0020] Preferably, the support frame is detachably connected with the rack.
[0021] By adopting the technical scheme, the detachable connection between the support frame and the rack makes the support frame convenient to install and disassemble, facilitates the maintenance and replacement, and improves the flexibility and maintenance efficiency of the equipment.
[0022] In summary, the utility model has the following beneficial effects:
[0023] In use, when the roll needs to be processed, the roll is first placed between the chuck and the tailstock, and the chuck and the tailstock firmly clamp the roll, in the process, the first roll and the second roll are in contact with the roll respectively. Then, the cutting mechanism is started to perform cutting operation. The first roll and the second roll can ensure that the roll remains stable during processing, reducing the possibility of reducing the processing accuracy due to deformation. At the same time, the magnets in the cleaning assembly can adsorb and block the debris generated during cutting, reducing the damage to the roll surface caused by the debris entering the gap between the support assembly and the roll, ensuring the normal operation of the support assembly and prolonging the service life, and improving the roll surface processing quality. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of a roll lathe.
[0025] Figure 2 It is a schematic diagram of the structure of the support assembly.
[0026] Figure 3 It is an exploded schematic diagram of the support rod and the fixed frame.
[0027] BRIEF DESCRIPTION OF DRAWINGS:
[0028] 1, rack; 2, clamping mechanism; 3, cutting mechanism; 4, support assembly; 41, first roll; 42, first support; 43, second roll; 44, second support; 5, support frame; 51, first shock pad; 52, second shock pad; 6, cleaning assembly; 61, fixed frame; 62, support rod; 621, insertion hole; 63, mounting plate; 64, magnet; 7, insertion rod; 8, fixing bolt; 81, gasket. DETAILED DESCRIPTION
[0029] In order for those skilled in the art to better understand the technical solutions in the specification, the technical solutions in the specification will be described clearly and completely in conjunction with the drawings in the specification. Obviously, the described embodiments are only some of the embodiments of the present application, not all.
[0030] In the description of the embodiments of the present application, the words such as "for example" or "for instance" are used to represent examples, illustrations or descriptions. Any embodiment or design scheme described as "for example" or "for instance" in the embodiments of the present application should not be interpreted as more preferred or more advantageous than other embodiments or design schemes. Rather, the use of words such as "for example" or "for instance" is intended to present the relevant concept in a specific way.
[0031] In the description of the embodiments of the present application, the term "a plurality of" means two or more. For example, a plurality of systems means two or more systems, and a plurality of screen terminals means two or more screen terminals. In addition, the terms "first", "second", etc. are used only for descriptive purposes and should not be construed as indicating or implying relative importance or implying the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more features. The terms "include", "contain", "have" and their variants mean "include but are not limited to", unless otherwise specifically emphasized.
[0032] A lathe for roll, referring to Figure 1 and Figure 2 , comprising a frame 1, a clamping mechanism 2, a cutting mechanism 3, a supporting assembly 4, a supporting frame 5 and a cleaning assembly 6. The clamping mechanism 2 is fixedly connected with the frame 1, and the cutting mechanism 3 is slidingly connected with the frame 1. The clamping mechanism 2 comprises a chuck and a tailstock.
[0033] Referring to Figure 1 and Figure 2 , the supporting assembly 4 is arranged between the chuck and the tailstock, and the supporting assembly 4 comprises a first roll 41, a first support 42, a second roll 43 and a second support 44. The first roll 41 and the second roll 43 are both arranged horizontally, and the length direction of the first roll 41 and the second roll 43 is parallel to the length direction of the roll. Both ends of the first roll 41 are rotatably connected with the first support 42. Both ends of the second roll 43 are rotatably connected with the second support 44. The first support 42 and the second support 44 are fixedly connected with the supporting frame 5. The first roll 41 and the second roll 43 are arranged in a spaced manner, and the roll abuts against the first roll 41 and the second roll 43, so that the roll can be supported. The cleaning assembly 6 is connected with the frame 1, and the cleaning assembly 6 is arranged on one side of the supporting assembly 4 and near the roll, so that the swarf generated in the cutting process can be blocked from entering the gap between the supporting assembly 4 and the roll.
[0034] In use, when the roll needs to be machined, the roll is first placed between the chuck and the tailstock, and the chuck and the tailstock firmly clamp the roll. In this process, the first roll 41 and the second roll 43 are in contact with the roll, respectively. Then, the cutting mechanism 3 is started to perform cutting operation. The first roll 41 and the second roll 43 can ensure that the roll remains stable during machining, reducing the possibility of reducing machining accuracy due to deformation. At the same time, the magnet 64 in the cleaning assembly 6 can attract and block the swarf generated in the cutting process, reducing the damage to the roll surface caused by the swarf entering the gap between the supporting assembly 4 and the roll, ensuring the normal operation of the supporting assembly 4 and prolonging the service life, and improving the machining quality of the roll surface.
[0035] Referring to Figure 2The first damping pad 51 is arranged between the first support 42 and the support frame 5. The top of the first damping pad 51 is fixedly connected with the first support 42, and the bottom of the first damping pad 51 is fixedly connected with the support frame 5. The first support 42 and the support frame 5 are both fixedly connected with the second damping pad 52 by adhesion. The first damping pad 51 is a damping pad.
[0036] The first damping pad 51 can effectively absorb and buffer the vibration generated by the first support 42 during work, reduce the influence of vibration on the machining precision of the roller, and improve the machining quality.
[0037] Referring to Figure 2 , the first support 42 is threadedly connected with a first bolt. The first bolt passes through the first damping pad 51 and is threadedly connected with the support frame 5, so as to realize secondary reinforcement of the first support 42 and the support frame 5.
[0038] Referring to Figure 2 , the second damping pad 52 is arranged between the second support 44 and the support frame 5. The top of the second damping pad 52 is fixedly connected with the second support 44, and the bottom of the second damping pad 52 is fixedly connected with the support frame 5. The second support 44 and the support frame 5 are both fixedly connected with the second damping pad 52 by adhesion. The second damping pad 52 is a damping pad.
[0039] The second damping pad 52 can effectively absorb and buffer the vibration between the second support 44 and the support frame 5, reduce the influence of vibration generated during the work of the lathe on the machining precision, and improve the machining quality of the roller.
[0040] Referring to Figure 2 , the second support 44 is threadedly connected with a second bolt. The second bolt passes through the second damping pad 52 and is threadedly connected with the support frame 5, so as to realize secondary reinforcement of the second support 44 and the support frame 5.
[0041] Referring to Figure 1 , the support frame 5 is detachably connected with the rack 1. The detachable connection mode includes but is not limited to bolt fixation or clamping fixation. The detachable connection mode facilitates maintenance and replacement of the support assembly 4, and improves the flexibility and maintenance efficiency of the equipment.
[0042] Referring to Figure 1 and Figure 2 , the cleaning assembly 6 includes a fixed frame 61, a support rod 62, a mounting plate 63, and a magnet 64. The fixed frame 61 is in a U shape, and the bottom of the fixed frame 61 is fixedly connected with the rack 1. One end of the support rod 62 is inserted into a groove of the fixed frame 61 and is rotationally connected with the fixed frame 61. The other end of the support rod 62 is fixedly connected with the mounting plate 63.
[0043] Referring to Figure 2 and Figure 3The fixed frame 61 is slidingly connected with a plug rod 7, and the plug rod 7 is horizontally arranged. The support rod 62 is provided with a plug hole 621, and when the support rod 62 is vertically arranged, the plug rod 7 is inserted into the plug hole 621, thereby fixing the support rod 62 and the fixed frame 61.
[0044] Referring to Figure 1 and Figure 2 The magnet 64 is arranged in an arc shape, and the arc shape matches the outer periphery of the roller. A gap is left between the magnet 64 and the roller. The magnet 64 is threadedly connected with a fixing bolt 8, the fixing bolt 8 passes through the mounting plate 63 and is threadedly connected with the mounting plate 63. A gasket 81 is arranged between the head of the fixing bolt 8 and the magnet 64, and the gasket 81 is sleeved on the fixing bolt 8. One side of the gasket 81 abuts against the magnet 64, and the other side abuts against the head of the fixing bolt 8. The tail of the fixing bolt 8 is threadedly connected with a nut, and the nut abuts against the mounting plate 63.
[0045] The arc design of the magnet 64 can more closely match the surface of the roller, thereby enhancing the adsorption capacity of the magnet 64 to metal scraps. The cooperation of the fixing bolt 8 and the gasket 81 makes the installation of the magnet 64 more firm and reliable, thereby reducing the possibility of loosening or falling off of the magnet 64 due to vibration and other reasons during the working process of the lathe, and thereby ensuring the effectiveness and stability of the cleaning assembly 6. At the same time, the use of the fixing bolt 8 also facilitates the replacement and maintenance of the magnet 64.
[0046] Referring to Figure 2 The length of the magnet 64 is greater than the length of any one of the first roller 41 and the second roller 43. In this embodiment, the lengths of the first roller 41 and the second roller 43 are the same.
[0047] The length of the magnet 64 is greater than the length of the first roller 41 or the second roller 43, which ensures that the entire periphery of the roller can be effectively cleaned and protected, thereby further improving the working efficiency and safety of the lathe.
[0048] The use principle of the present application is as follows: by adding the support assembly 4 and the cleaning assembly 6 to the roller lathe, effective support of the long roller and efficient cleaning of the scraps are realized. The first roller 41 and the second roller 43 in the support assembly 4 can provide stable support on both sides of the roller, thereby reducing the possibility of deformation in the middle part due to the action of gravity, and thereby improving the machining precision and surface quality. The magnet 64 in the cleaning assembly 6 can effectively adsorb the scraps, thereby reducing the possibility of the scraps entering between the support assembly 4 and the roller, and thereby ensuring the cleanliness of the machining environment. In addition, the design of the shock-absorbing pad can effectively absorb vibration, reduce the influence on the support assembly 4, and improve the stability and reliability of the entire system.
[0049] The embodiments of the present embodiment are the preferred embodiments of the present utility model, not limited to the protection scope of the present utility model, so: all equivalent changes made according to the structure, shape and principle of the present utility model should be covered in the protection scope of the present utility model.
Claims
1. A lathe for rolling mills, comprising a frame (1), a clamping mechanism (2), and a cutting mechanism (3), wherein the clamping mechanism (2) and the cutting mechanism (3) are both connected to the frame (1), and the clamping mechanism (2) comprises a chuck and a tailstock, characterized in that: It also includes a support assembly (4), a support frame (5), and a cleaning assembly (6). The support assembly (4) is located between the chuck and the tailstock. The support assembly (4) includes a first roller (41), a first bracket (42), a second roller (43), and a second bracket (44). The first roller (41) is rotatably connected to the first bracket (42), and the second roller (43) is rotatably connected to the second bracket (44). The first bracket (42) and the second bracket (44) are both connected to the support frame (5). The support frame (5) is connected to the machine frame (1). The length directions of the first roller (41) and the second roller (43) are parallel to the length direction of the roll. The first roller (41) and the second roller (43) are spaced apart. The roll abuts against both the first roller (41) and the second roller (43), thus providing support for the roll. The cleaning component (6) is connected to the frame (1). The cleaning component (6) is located on one side of the support component (4) and near the roll, and can prevent waste from entering between the support component (4) and the roll.
2. The rolling mill lathe according to claim 1, characterized in that: The cleaning assembly (6) is located on the side of the roll close to the cutting mechanism (3). The cleaning assembly (6) includes a fixed frame (61), a support rod (62), a mounting plate (63), and a magnet (64). The fixed frame (61) is connected to the frame (1). One end of the support rod (62) is connected to the fixed frame (61), and the other end is connected to the mounting plate (63). The magnet (64) is fixedly connected to the mounting plate (63), and the length of the magnet (64) is greater than the length of either the first roll (41) or the second roll (43). The magnet (64) is located close to the roll and can adsorb waste.
3. A lathe for rolling mills according to claim 2, characterized in that: The support rod (62) and the fixing frame (61) are rotatably connected. The fixing frame (61) is slidably connected with a plug rod (7). The support rod (62) is provided with a plug hole (621). When the plug rod (7) is inserted into the plug hole (621), the support rod (62) and the fixing frame (61) can be fixed.
4. A lathe for rolling mills according to claim 2, characterized in that: The magnet (64) is set with an arc and matches the arc of the outer circumferential surface of the roll.
5. A lathe for rolling mills according to claim 2, characterized in that: The magnet (64) is fixedly connected to the mounting plate (63) by a fixing bolt (8).
6. A lathe for rolling mills according to claim 1, characterized in that: A first shock-absorbing pad (51) is provided between the first bracket (42) and the support frame (5). The top of the first shock-absorbing pad (51) is connected to the first bracket (42), and the bottom is connected to the support frame (5).
7. A lathe for rolling mills according to claim 1, characterized in that: A second shock-absorbing pad (52) is provided between the second bracket (44) and the support frame (5). The top of the second shock-absorbing pad (52) is connected to the second bracket (44), and the bottom is connected to the support frame (5).
8. A lathe for rolling mills according to claim 1, characterized in that: The support frame (5) is detachably connected to the frame (1).