Thrust-off machining device for thin and short shaft part
By designing an automated punching and cutting device for short and thin shaft parts, and utilizing a cylinder-driven connecting frame and a ratchet and rack structure, the problems of low production efficiency and unstable quality caused by traditional manual material feeding are solved, and efficient and stable automated stamping is achieved.
Patent Information
- Application Number
- CN202422836752.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional methods for punching and cutting short shaft parts rely on manual material cutting, resulting in low production efficiency and inconsistent processing quality.
Design an automated processing device that includes a worktable, a stamping device, a fixing device, a blanking device, an arc-shaped pallet, and a feeding device. Automated stamping is achieved by driving the connecting frame and the stamping knife with a cylinder, and the automatic blanking and pushing of parts is achieved by using a ratchet and rack structure.
It enables automated stamping of short, thin shaft parts, improving production efficiency and ensuring consistent processing quality.
Smart Images

Figure CN223557350U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thin and short shaft processing technology, specifically to a punching and breaking processing device for thin and short shaft parts. Background Technology
[0002] In manufacturing, short and thin shafts are common mechanical parts, widely used in various mechanical equipment. Traditional methods for punching short and thin shafts often involve manual blanking, placing the shaft to be punched on a workbench, which suffers from low production efficiency and inconsistent processing quality. Therefore, this application is hereby submitted. Utility Model Content
[0003] This application proposes a punching and breaking device for thin, short shaft parts, to solve the technical problems of existing methods for punching and breaking thin, short shaft parts, which mostly rely on manual blanking and placing the short shaft to be punched on a worktable, resulting in low production efficiency and unstable processing quality. The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0004] A punching and cutting device for thin short shaft parts includes a worktable, a stamping device, a fixing device, a blanking device, an arc-shaped support plate, and a feeding device. The stamping device is disposed on the worktable, the fixing device is disposed on the stamping device, the blanking device is disposed on the side of the worktable away from the stamping device, the feeding device is disposed on the side of the worktable close to the blanking device, and the arc-shaped support plate is disposed on the worktable directly below the blanking device.
[0005] The stamping device includes a first support plate, a first cylinder, a connecting frame, and a stamping knife. The first support plate is disposed on the worktable, the first cylinder is disposed on the upper side of the first support plate, the connecting frame is disposed on the output end of the first cylinder, and the stamping knife is disposed on the connecting frame.
[0006] Furthermore, the fixing device includes a telescopic rod and a fixing block, the telescopic rod being disposed on the connecting frame, and the fixing block being disposed at the bottom of the telescopic rod.
[0007] Furthermore, the feeding device includes a feeding box, a quarter feeding cylinder, a ratchet, a ratchet rack, and a connecting rod. The feeding box is disposed on the workbench, the quarter feeding cylinder is rotatably disposed on the lower side of the feeding box, the ratchet is disposed on the quarter feeding cylinder, the connecting rod is disposed on the telescopic rod, the ratchet rack is disposed on the connecting rod, and the ratchet and the ratchet rack are in contact engagement.
[0008] Furthermore, the feeding device includes a second cylinder and a push rod, the second cylinder being disposed on the side wall of the worktable, and the push rod being disposed on the output end of the second cylinder.
[0009] Furthermore, the workbench is provided with a guide plate, and the ratchet rack and the guide plate are slidably connected.
[0010] Furthermore, a collection box is provided on the side of the worktable near the stamping knife.
[0011] Compared with the prior art, the beneficial effects of this utility model include:
[0012] By coordinating the feeding device and the stamping device, the connecting frame and the stamping knife move upward to drive the feeding device to feed materials sequentially. The connecting frame and the stamping knife move downward, and the telescopic rod also moves downward. The fixing block at the bottom presses down and fixes the short shaft parts on the arc-shaped support plate, which facilitates the stamping knife to stamp the short shaft and ensures that the parts will not move or deform during the punching process. This achieves automated stamping and improves stamping efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a structural schematic diagram from another perspective of the present invention;
[0015] Figure 3 This is a schematic diagram of the structure of the four-part feeding cylinder of this utility model.
[0016] In the diagram: 1. Workbench; 2. Arc-shaped support plate; 3. First support plate; 4. First cylinder; 5. Connecting frame; 6. Stamping knife; 7. Telescopic rod; 8. Fixing block; 9. Feed box; 10. Quarter feed cylinder; 11. Ratchet; 12. Ratchet rack; 13. Connecting rod; 14. Second cylinder; 15. Push rod; 16. Guide plate; 17. Collection box. Detailed Implementation
[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0020] Please see the appendix Figure 1-3 A punching and cutting device for thin short shaft parts includes a worktable 1, a punching device, a fixing device, a blanking device, an arc-shaped support plate 2, and a feeding device. The punching device is set on the worktable 1, the fixing device is set on the punching device, the blanking device is set on the side of the worktable 1 away from the punching device, the feeding device is set on the side of the worktable 1 close to the blanking device, and the arc-shaped support plate 2 is set on the worktable 1 directly below the blanking device.
[0021] The stamping device includes a first support plate 3, a first cylinder 4, a connecting frame 5, and a stamping knife 6. The first support plate 3 is set on the worktable 1, the first cylinder 4 is set on the upper side of the first support plate 3, the connecting frame 5 is set on the output end of the first cylinder 4, and the stamping knife 6 is set on the connecting frame 5.
[0022] Using the above technical solution, the worktable 1 serves as the foundation of the entire processing device, supporting various parts such as the stamping device, fixing device, unloading device, arc-shaped support plate 2, and feeding device. The stamping device is set on the worktable 1 and fixed by the first support plate 3. The first cylinder 4 serves as the power source and drives the stamping knife 6 to move up and down through the connecting frame 5 to realize the punching processing of thin and short shaft parts.
[0023] When the slender shaft part is placed in the unloading device and unloaded onto the arc-shaped support plate 2, it is ready for punching. The first cylinder 4 is activated, driving the connecting frame 5 and the punching knife 6 to move downward. At the same time, the telescopic rod 7 also moves downward. The fixing block 8 at its bottom presses down and fixes the slender shaft part on the arc-shaped support plate 2 to ensure that the part will not move or deform during the punching process. After the punching knife 6 reaches the predetermined position, it punches the slender shaft part.
[0024] In some embodiments, the fixing device includes a telescopic rod 7 and a fixing block 8, the telescopic rod 7 being disposed on the connecting frame 5, and the fixing block 8 being disposed at the bottom of the telescopic rod 7.
[0025] In some embodiments, the feeding device includes a feeding box 9, a quarter feeding cylinder 10, a ratchet 11, a ratchet rack 12, and a connecting rod 13. The feeding box 9 is disposed on the workbench 1, the quarter feeding cylinder 10 is rotatably disposed on the lower side of the feeding box 9, the ratchet 11 is disposed on the quarter feeding cylinder 10, the connecting rod 13 is disposed on the telescopic rod 7, the ratchet rack 12 is disposed on the connecting rod 13, and the ratchet 11 and the ratchet rack 12 are in contact with each other.
[0026] Using the above technical solution, during the downward movement of the stamping cutter 6 and the fixing block 8, the connecting rod 13 and the ratchet 12 driven by the telescopic rod 7 also move downward. At this time, the ratchet 12 and the ratchet gear 11 do not contact or mesh, allowing the quarter-sized unloading cylinder 10 to remain in its original position. When the stamping cutter 6 and the fixing block 8 move upward, the connecting rod 13 and the ratchet 12 also move upward. At this time, the ratchet 12 and the ratchet gear 11 contact and mesh, driving the quarter-sized unloading cylinder 10 to rotate a quarter turn, dropping the next thin short shaft part onto the arc-shaped support plate 2.
[0027] In some embodiments, the feeding device includes a second cylinder 14 and a push rod 15. The second cylinder 14 is disposed on the side wall of the worktable 1, and the push rod 15 is disposed on the output end of the second cylinder 14.
[0028] After the punching process is completed, the second cylinder 14 is started, which drives the push rod 15 to move along the direction of the arc-shaped support plate 2. The push rod 15 pushes the short shaft part that has just been cut to move along the arc-shaped support plate 2 towards the stamping knife 6. At the same time, the short shaft part will push the short shaft part that has been stamped to the collection box 17.
[0029] In some embodiments, a guide plate 16 is provided on the worktable 1, and the ratchet 12 is slidably connected to the guide plate 16. The guide plate 16 is provided on the worktable 1 to guide the up and down movement of the ratchet 12 and ensure its smooth operation.
[0030] In some embodiments, a collection box 17 is provided on the side of the worktable 1 near the stamping knife 6. The collection box 17 is provided on the side of the worktable 1 near the stamping knife 6 to collect the short and thin shaft parts that have been stamped, so as to facilitate subsequent sorting and processing.
[0031] Working principle:
[0032] The short, thin shaft part is placed in the feed box 9 and fed onto the arc-shaped support plate 2. When the first cylinder 4 moves the stamping cutter 6, the telescopic rod 7, and the fixing plate downwards, the fixing plate presses down and fixes the short, thin shaft part on the arc-shaped support plate 2. Then, the stamping cutter 6 cuts it off. Simultaneously, the telescopic rod 7 moves downwards, driving the connecting rod 13 and the ratchet rack 12 downwards. At this time, the ratchet rack 12 and the ratchet gear 11 are not engaged. When the first cylinder 4 moves the stamping cutter 6, the telescopic rod 7, and the fixing plate upwards, the connecting rod... 13 and ratchet 12 move upwards, at which point ratchet 12 and ratchet gear 11 mesh, causing the quarter-section feed cylinder 10 to rotate a quarter turn, thereby feeding a thin short shaft part onto the arc-shaped support plate 2. The second cylinder 14 is controlled to move the working belt push rod 15, which pushes the freshly fed thin short shaft part along the arc-shaped support plate 2 toward the stamping knife 6. At the same time, the freshly fed thin short shaft part will push out the already stamped thin short shaft part. This process is repeated to continuously process the thin short shaft part.
[0033] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A punching and cutting device for thin, short shaft parts, characterized in that, It includes a worktable, a stamping device, a fixing device, a blanking device, an arc-shaped support plate, and a feeding device. The stamping device is set on the worktable, the fixing device is set on the stamping device, the blanking device is set on the side of the worktable away from the stamping device, the feeding device is set on the side of the worktable close to the blanking device, and the arc-shaped support plate is set on the worktable directly below the blanking device. The stamping device includes a first support plate, a first cylinder, a connecting frame, and a stamping knife. The first support plate is disposed on the worktable, the first cylinder is disposed on the upper side of the first support plate, the connecting frame is disposed on the output end of the first cylinder, and the stamping knife is disposed on the connecting frame.
2. The punching and breaking device for thin short shaft parts according to claim 1, characterized in that, The fixing device includes a telescopic rod and a fixing block. The telescopic rod is mounted on the connecting frame, and the fixing block is mounted at the bottom of the telescopic rod.
3. The punching and breaking device for short, thin shaft parts according to claim 2, characterized in that, The feeding device includes a feeding box, a quarter feeding cylinder, a ratchet, a ratchet rack, and a connecting rod. The feeding box is disposed on the worktable, the quarter feeding cylinder is rotatably disposed on the lower side of the feeding box, the ratchet is disposed on the quarter feeding cylinder, the connecting rod is disposed on the telescopic rod, the ratchet rack is disposed on the connecting rod, and the ratchet and the ratchet rack are in contact engagement.
4. The punching and cutting device for short and thin shaft parts according to claim 1, characterized in that, The feeding device includes a second cylinder and a push rod. The second cylinder is disposed on the side wall of the worktable, and the push rod is disposed on the output end of the second cylinder.
5. The punching and breaking device for thin short shaft parts according to claim 3, characterized in that, The workbench is equipped with a guide plate, and the ratchet rack and the guide plate are slidably connected.
6. The punching and breaking device for thin short shaft parts according to claim 1, characterized in that, A collection box is provided on the side of the workbench near the stamping knife.