Double-station double-head automatic soldering machine

Abstract

The utility model discloses a double-station double-head automatic tin soldering machine which comprises a machine frame, a first Y-axis module, a second Y-axis module, a portal frame, an X-axis module, a Z-axis module, a mounting frame, an industrial camera module, a first tin feeder, a second tin feeder, an R-axis module, a double-head tin soldering support, a first welding head, a second welding head and a smoke purifier. The first Y-axis module is arranged on the left side of the workbench in the front-back direction, a first station is arranged on the first Y-axis module, the first Y-axis module drives the first station to move front and back, the second Y-axis module is arranged on the right side of the workbench in the front-back direction, a second station is arranged on the second Y-axis module, and the second Y-axis module drives the second station to move front and back. The portal frame is arranged on the rack and located above the workbench, the X-axis module is arranged on the portal frame in the left-right direction, and the Z-axis module is arranged on the X-axis module. The tin soldering machine has the advantages of high processing efficiency, accurate positioning and tin soldering and the like.

Description

TECHNICAL FIELD

[0001] The utility model belongs to soldering machine technical field, concretely relates to a double-station double-head automatic soldering machine. BACKGROUND

[0002] With the development of digitization, automation, computer, mechanical design technology and the high attention to welding quality, automatic welding has developed into an advanced manufacturing technology, and the role played by automatic welding equipment in the application of various industries is becoming more and more important, and the application range is rapidly expanding. In modern industrial production, the mechanization and automation of the welding production process are the inevitable trend of the modernization development of welding mechanism manufacturing industry. However, the existing double-station automatic soldering machine still has problems such as low processing efficiency, inaccurate positioning soldering and the like. CONTENT OF THE UTILITY MODEL

[0003] The utility model discloses in order to solve the insufficient in the prior art, provide a kind of double-station double-head automatic soldering machine with high processing efficiency, accurate positioning soldering.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme:

[0005] Double-station double-head automatic soldering machine, comprising:

[0006] Frame, workbench is equipped on frame;

[0007] First Y-axis module, it is set to left side on workbench along front-back direction and first Y-axis module is equipped with first station on first Y-axis module, and first Y-axis module drives first station displacement forward and backward;

[0008] Second Y-axis module, it is set to right side on workbench along front-back direction and second Y-axis module is equipped with second station on second Y-axis module, and second Y-axis module drives second station displacement forward and backward;

[0009] Gantry, it is set to frame and located above workbench;

[0010] X-axis module, it is set to gantry along left-right direction;

[0011] Z-axis module, it is set to X-axis module, and X-axis module drives Z-axis module displacement left and right;

[0012] Mounting bracket, it is set to Z-axis module and Z-axis module drives mounting bracket displacement up and down;

[0013] Industrial camera module, it is set to mounting bracket;

[0014] First solder feeder, it is set to mounting bracket;

[0015] Second solder feeder, it is set to first solder feeder right side on mounting bracket;

[0016] R-axis module, arranged on the mounting frame;

[0017] Double-head soldering support, arranged on the R-axis module and driven by the R-axis module to rotate;

[0018] First soldering head, arranged on the double-head soldering support and connected with the first soldering tin feeder;

[0019] Second soldering head, arranged on the double-head soldering support and connected with the second soldering tin feeder;

[0020] And smoke purifier, arranged on the side of the rack and facing the first soldering head and the second soldering head.

[0021] Preferably, the upper protective cabinet is sleeved above the workbench of the rack, the gantry, the X-axis module and the Z-axis module are located in the upper protective cabinet, and an exhaust port is arranged in the middle of the top surface of the upper protective cabinet.

[0022] Preferably, the smoke purifier is arranged through the upper protective cabinet and faces the first soldering head and the second soldering head.

[0023] Preferably, the first safety grating is arranged on the left front part of the first Y-axis module on the workbench, and the second installation grating is arranged on the left front part between the first Y-axis module and the second Y-axis module.

[0024] Preferably, the upper protective cabinet is provided with a three-color lamp, and the front right part of the upper protective cabinet is provided with a display screen.

[0025] By adopting the technical scheme, the welding machine has the following beneficial effects:

[0026] The welding machine is provided with a first Y-axis module, a second Y-axis module, an X-axis module, a Z-axis module, an industrial camera module and an R-axis module, and in specific use, the various component modules can be used in cooperation, the industrial camera module can be accurately positioned, the first Y-axis module and the second Y-axis module can be alternately soldered, the soldering efficiency is high, and the R-axis module can drive the first soldering head and the second soldering head to rotate by a certain position, so that the welding is more convenient and accurate.

[0027] In summary, the welding machine has the advantages of high processing efficiency, accurate positioning and soldering. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a structural schematic view of the welding machine;

[0029] Figure 2 is a right view of Figure 1 ;

[0030] Figure 3 is a left view of Figure 1A left view of the welding head;

[0031] Figure 4 A structural schematic view of the first Y-axis module, the second Y-axis module, the X-axis module, the Z-axis module, the R-axis module, the first welding head and the second welding head on the workbench of the utility model cooperatively;

[0032] Figure 5 A structural schematic view of the utility model in another direction Figure 4 A structural schematic view when the right side plate of the mounting frame is removed. DETAILED DESCRIPTION

[0033] The technical solutions of the utility model will be described clearly and completely below in combination with the drawings. Obviously, the described embodiments are only some of the embodiments of the utility model, not all the embodiments.

[0034] The components of the embodiments of the utility model generally described and shown in the drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model.

[0035] Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the utility model.

[0036] In the description of the utility model, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and are not intended to indicate or imply that the devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0037] In the description of the utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0038] Example 1

[0039] In this embodiment, a dual-station, dual-head automatic soldering machine is proposed, which has two soldering stations and two soldering heads, enabling precise positioning and soldering with high processing efficiency.

[0040] like Figures 1-5 As shown, in one embodiment of this utility model, the dual-station dual-head automatic soldering machine includes a frame 100, a first Y-axis module 1, a second Y-axis module 2, a gantry frame 3, an X-axis module 4, a Z-axis module 5, a mounting bracket 6, an industrial camera module 7, a first solder feeder 8, a second solder feeder 9, an R-axis module 10, a dual-head soldering bracket 11, a first soldering head 12, a second soldering head 13, and a fume purifier 14. The frame 100 is equipped with a worktable 1001, which can be horizontally positioned. The first Y-axis module 1 is positioned on the left side of the worktable 1001 along the front-back direction and has a first station. The first Y-axis module 1 drives the first station to move back and forth. The second Y-axis module 2 is positioned on the right side of the worktable 1001 along the front-back direction and has a second station. The second Y-axis module 2 drives the second station to move back and forth. The gantry frame 3 is mounted on the frame 100. Located above worktable 1001, the X-axis module 4 is mounted on the gantry 3 in a left-right direction. The Z-axis module 5 is mounted on the X-axis module 4, and the X-axis module 4 drives the Z-axis module 5 to move left and right. The mounting bracket 6 is mounted on the Z-axis module 5, and the Z-axis module 5 drives the mounting bracket 6 to move up and down. The industrial camera module 7 is mounted on the mounting bracket 6. The first solder feeder 8 is mounted on the mounting bracket 6, and the second solder feeder 9 is mounted on the mounting bracket 6 to the right of the first solder feeder 8. The R-axis... Module 10 is mounted on mounting bracket 6. Double-headed solder support 11 is mounted on R-axis module 10 and R-axis module 10 drives double-headed solder support 11 to rotate. First solder head 12 is mounted on double-headed solder support 11 and connected to first solder feeder 8. Second solder head 13 is mounted on double-headed solder support 11 and connected to second solder feeder 9. Fume purifier 14 is mounted on the side of frame 100 and faces first solder head 12 and second solder head 13.

[0041] In this invention, the industrial camera module 7 includes an industrial camera and a light source, wherein the light source provides illumination. The industrial camera is positioned facing the first or second workstation for taking pictures. The industrial camera can provide accurate soldering points, thereby facilitating subsequent soldering. The first solder feeder 8 of this invention can feed solder to the first solder head 12, and the second solder feeder 9 can feed solder to the second solder head 13. Moreover, in specific use, when it is inconvenient for the first solder head 12 and the second solder head 13 to solder from one direction (that is, when it is inconvenient for the first solder head 12 and the second solder head 13 to solder from that position after the industrial camera is positioned), the R-axis module 10 can be activated to drive the first solder head 12 and the second solder head 13 to rotate slightly by a certain angle, thereby making it easier to position the solder. The fume purifier 14 of this invention can absorb and discharge fumes immediately.

[0042] The utility model also includes the upper protection cabinet 15, the upper protection cabinet 15 is set in the workstation 1001 of rack 100 top, the portal frame 3, X axle module 4 and Z axle module 5 all are located in the upper protection cabinet 15, and the top middle part of upper protection cabinet 15 is equipped with exhaust port 16, and the smoke purifier 14 passes through the upper protection cabinet 15 and is set towards first welding head 12 and second welding head 13, first Y axle module 1 left side front part on the workstation 1001 is equipped with first safety grating, and the left side front part between first Y axle module 1 and second Y axle module 2 is equipped with second installation grating 18, the top of upper protection cabinet 15 is equipped with three color lamp 19, and the front side right part of upper protection cabinet 15 is equipped with display screen 20, the rack 100 of the utility model still is equipped with industrial computer for controlling the operation of the utility model, and the rack 100 is also equipped with control panel, keyboard, mouse and other components, and the display screen, control panel, keyboard, mouse, industrial camera module 7, X axle module 4, R axle module 10, first Y axle module 1, second Y axle module 2, R axle module 10, first tin feeder 8, second tin feeder 9 are all connected with industrial computer, and the specific soldering is realized by relying on the control of industrial computer, and the air path system connected with industrial computer in the rack 100 is also equipped, is used for auxiliary control, and the air source filter is equipped on the air path system, is used for providing stable air pressure, guarantees the accuracy of welding action etc.

[0043] The specific use process of the utility model is that the product to be soldered is placed on the first station and the second hole position respectively, then the soldering of the first station can be started first, specifically, the first tin feeder 8, the industrial camera module 7, the first welding head 12, the R axle module 10, the X axle module 4 and the Z axle module 5 cooperate with each other, the industrial camera module 7 is positioned first, the first tin feeder 8 feeds tin, the R axle module 10, the X axle module 4, the Z axle module 5 and the first Y axle module 1 cooperate with each other to determine the accurate positioning of the product to be soldered on the first station, and then the first welding head 12 is used to solder, by analogy, after the soldering of the first station is completed, the first station is reset, the product on the first station is taken down manually and replaced with a new product, at the same time, the second station is started to solder, and the specific process is basically the same as that of the first station, and will not be repeated here, and then the soldering of the first station and the second hole position is repeated.

[0044] The embodiment is not limited in shape, material, structure and the like of the utility model in any form, and any simple modification, equivalent change and modification of the above embodiment according to the technical essence of the utility model are all within the protection scope of the utility model technical scheme.

Claims

1. A double-station double-head automatic soldering machine, characterized by, The utility model relates to a double-head soldering machine, including: A rack is provided with a workbench; A first Y-axis module is arranged on the left side of the workbench in the front-back direction and is provided with a first station, and the first Y-axis module drives the first station to move forward and backward; A second Y-axis module is arranged on the right side of the workbench in the front-back direction and is provided with a second station, and the second Y-axis module drives the second station to move forward and backward; A portal frame is arranged on the rack and above the workbench; An X-axis module is arranged on the portal frame in the left-right direction; A Z-axis module is arranged on the X-axis module, and the X-axis module drives the Z-axis module to move left and right; A mounting frame is arranged on the Z-axis module, and the Z-axis module drives the mounting frame to move up and down; An industrial camera module is arranged on the mounting frame; A first tin feeder is arranged on the mounting frame; A second tin feeder is arranged on the mounting frame right of the first tin feeder; An R-axis module is arranged on the mounting frame; A double-head soldering support is arranged on the R-axis module, and the R-axis module drives the double-head soldering support to rotate; A first soldering head is arranged on the double-head soldering support and connected with the first tin feeder; A second soldering head is arranged on the double-head soldering support and connected with the second tin feeder; And a smoke purifier is arranged on the side of the rack and faces the first soldering head and the second soldering head.

2. The dual-station, twin-head automatic soldering machine of claim 1, wherein: Further comprising an upper protective cabinet, the upper protective cabinet is sleeved above the workbench of the rack, the portal frame, the X-axis module and the Z-axis module are all located in the upper protective cabinet, and a top surface of the upper protective cabinet is provided with an exhaust port in the middle.

3. The dual-station, twin-head automatic soldering machine of claim 2, wherein: The smoke purifier is arranged towards the first soldering head and the second soldering head through the upper protective cabinet.

4. The dual-station, twin-head automatic soldering machine of claim 1, wherein: The first Y-axis module is provided with a first safety grating in the front left side of the workbench, and a second installation grating is arranged between the first Y-axis module and the second Y-axis module in the front left side.

5. The dual position, twin head automatic soldering machine of claim 2, wherein: The upper protective cabinet is provided with a three-color lamp on the top, and a display screen is arranged on the right side of the front of the upper protective cabinet.

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