Surface treatment device for evaporator machining

By controlling the rotation and lifting motion of the evaporator processing unit through a synchronous drive mechanism, the complexity caused by the collaborative work of multiple modules is solved, and the system structure is simplified and maintenance is made easier.

CN223558079UActive Publication Date: 2025-11-18ANHUI YUFENG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202423146998.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-18
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing evaporator processing equipment requires multiple drive modules to work together, resulting in high complexity of the operating system and affecting daily maintenance.

Method used

The rotating base and lifting components are controlled by a synchronous drive mechanism, and the rotation of the evaporator cylinder and the up-and-down sliding of the grinding components are realized through a single drive source, which simplifies the system structure.

Benefits of technology

This reduces system complexity, facilitates troubleshooting and maintenance, and improves operational convenience and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of evaporator processing, in particular to a surface treatment device for evaporator processing, which comprises a fixed seat, a rotating seat for placing an evaporator cylinder is arranged at the upper end of the fixed seat, a lifting column is arranged on one side of the evaporator cylinder, a movable groove is arranged on one side, facing the evaporator cylinder, of the lifting column, and a movable block is slidably arranged in the movable groove. A lifting piece used for controlling the movable block to slide up and down is arranged in the movable groove, and a synchronous driving mechanism used for controlling the rotating base to rotate and controlling the lifting piece to start and stop is arranged at the lower end of the fixed base. The synchronous driving mechanism controls the rotating base to rotate, the lifting piece controls the movable block to slide up and down, it is ensured that the grinding piece can evenly and comprehensively polish the outer side wall of the evaporator barrel, rotation of the rotating base and up-down sliding of the movable block are controlled through the synchronous driving mechanism, a single driving source is adopted, the complexity of the system is reduced, and the machining efficiency is improved. Troubleshooting and maintenance are facilitated, and independent control by workers is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to evaporator processing technical field especially relates to be used for evaporator processing's surface treatment device. BACKGROUND

[0002] The flow channel size of flake ice machine evaporator is generally larger, needs welding multiple ribbed plates on its outer wall to reinforce and prevent leakage, and the ribbed plate outside needs to be pasted with a thermal insulation layer and a metal shell, so the ribbed plate needs to be polished.

[0003] As the Chinese patent with the application number CN201920840393.5, a flake ice machine evaporator flow channel polishing device is disclosed, and the technical solution points are that a frame body is provided with horizontal guide rails, vertical guide rails and a driving motor, an evaporator flow channel is arranged on the frame body, the driving motor drives the rotation of the evaporator flow channel, the vertical guide rails are radially extended on both sides of the evaporator flow channel, the horizontal guide rails are perpendicular to the vertical guide rails and slide on the vertical guide rails, and a steel wire grinding wheel and a grinding machine are slidably connected on the horizontal guide rails. However, the longitudinal movement of the polishing part, the horizontal movement of the polishing part and the rotation of the evaporator flow channel on the polishing device are controlled by multiple driving modules respectively, so in actual use, it is necessary to ensure that each module works cooperatively, the complexity of the operation system is high, and daily maintenance is affected. UTILITY MODEL CONTENT

[0004] In view of the above problems, the utility model provides a surface treatment device for evaporator processing to solve the shortcomings that the existing surface treatment device is controlled by multiple driving modules respectively in use, so it is necessary to ensure that each module works cooperatively, the complexity of the operation system is high, and daily maintenance is affected.

[0005] To achieve the purpose of the utility model, the utility model realizes the following technical scheme: a surface treatment device for evaporator processing, comprising a fixed seat, a support frame body is arranged at the lower end of the fixed seat, a rotating seat for placing an evaporator cylinder is arranged at the upper end of the fixed seat, the rotating seat is rotationally connected with the fixed seat, a clamping device for fixing the evaporator cylinder is arranged at the upper end of the rotating seat;

[0006] An elevating column is arranged on one side of the evaporator cylinder, the lower end of the elevating column is fixedly connected to the side edge of the fixed seat, a movable groove is formed on the side of the elevating column facing the evaporator cylinder, a movable block is slidably arranged in the movable groove, a polishing part is arranged on the movable block, and a lifting part for controlling the up-and-down sliding of the movable block is arranged in the movable groove;

[0007] The lower end of the fixed seat is provided with a synchronous driving mechanism for controlling the rotation of the rotating seat and the start-stop of the lifting part.

[0008] Further improvement lies in that the polishing member comprises an adjusting block, the adjusting block is fixedly connected to the side of the movable block, an adjusting groove is formed on the side of the adjusting block facing the evaporator cylinder, a polishing block is slidably arranged in the adjusting groove, a polishing roller is rotatably connected to the lower end of the polishing block, a polishing motor for controlling the rotation of the polishing roller is fixedly connected to the upper end of the polishing block, and the polishing roller is provided with an adjusting mechanism for adjusting the distance between the polishing roller and the evaporator cylinder on the side away from the evaporator cylinder.

[0009] Further improvement lies in that the adjusting mechanism comprises an adjusting bolt, the adjusting bolt penetrates into the adjusting groove, the adjusting bolt is threadedly connected with the adjusting block, and the adjusting bolt is rotatably connected with the polishing block.

[0010] Further improvement lies in that the lifting member comprises a reciprocating screw rod, the reciprocating screw rod is rotatably connected to the inner side of the movable groove, the movable block is sleeved on the outer side of the reciprocating screw rod, and the reciprocating screw rod is threadedly connected with the movable block.

[0011] Further improvement lies in that the synchronous driving mechanism comprises a main shaft motor, a first transmission shaft and a second transmission shaft, the first transmission shaft is rotatably connected to the lower end of the fixed seat, the second transmission shaft is rotatably connected to the lower end of the lifting column, the main shaft motor is fixedly connected to the lower end of the fixed seat, the output end of the main shaft motor is fixedly connected with the first transmission shaft, the upper end of the first transmission shaft penetrates through the fixed seat and is fixedly connected with the rotating seat, the upper end of the second transmission shaft penetrates into the movable groove and is fixedly connected with the main shaft motor, a belt pulley is sleeved on the outer sides of the first transmission shaft and the second transmission shaft, and the two belt pulleys are connected through a transmission belt.

[0012] Further improvement lies in that the clamping comprises a plurality of bolt seats, the lower end of the evaporator cylinder is fixedly connected with a fixed ring, each bolt seat surrounds the periphery of the fixed ring, the bolt seat is fixedly connected with the upper end of the rotating seat, and the side, away from the fixed ring, of the bolt seat is provided with a fixing bolt, the fixing bolt penetrates through the bolt seat and is threadedly connected with a bolt hole formed on the outer side of the fixed ring.

[0013] Further improvement lies in that the support frame body comprises a base, the base is arranged below the fixed seat, a plurality of support columns are fixedly arranged between the fixed seat and the base, and the support columns are obliquely arranged at the edges of the fixed seat and the base.

[0014] Compared with the prior art, the utility model has the advantages of:

[0015] The synchronous driving mechanism controls the rotation of the rotating seat, and the lifting member controls the up-down sliding of the movable block, so that the polishing member can uniformly and comprehensively polish the outer side wall of the evaporator cylinder, the rotation of the rotating seat and the up-down sliding of the movable block are controlled through the synchronous driving mechanism, a single driving source is adopted, the complexity of the system is reduced, and fault checking and maintenance are facilitated, and the staff can be controlled individually. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort.

[0017] Figure 1 is the structure diagram of the rotating seat in the utility model.

[0018] Figure 2 is the structure diagram of the fixed seat in the utility model.

[0019] Figure 3 is the structure diagram of the lifting column in the utility model.

[0020] Figure 4 is the structure diagram of the adjusting block in the utility model.

[0021] Among them: 1, fixed seat; 2, base; 3, support column; 4, rotating seat; 5, bolt seat; 6, fixed bolt; 7, evaporator cylinder; 8, fixed ring; 9, lifting column; 10, movable groove; 11, movable block; 12, main shaft motor; 13, first transmission shaft; 14, second transmission shaft; 15, adjusting block; 16, polishing roller; 17, polishing block; 18, adjusting bolt; 19, adjusting groove; 20, reciprocating screw. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without any creative effort belong to the scope of protection of the present application.

[0023] According to Figure 1 , 2 , 3, 4, the surface treatment device for evaporator processing is proposed in the embodiments, which comprises a fixed seat 1, the fixed seat 1 is provided with a support frame body at the lower end, the fixed seat 1 is provided with a rotating seat 4 for placing an evaporator cylinder 7 at the upper end, the rotating seat 4 is rotatably connected with the fixed seat 1, and the rotating seat 4 is provided with a clamping device for fixing the evaporator cylinder 7 at the upper end.

[0024] The evaporator cylinder 7 is placed on the upper end of the rotating seat 4, the rotating seat 4 is fixed to the evaporator cylinder 7 from the bottom of the evaporator cylinder 7 through the clamping device, and the fixed seat 1 supports the rotating seat 4 through the support frame body.

[0025] The evaporation cylinder 7 is provided with a lifting column 9 on one side, the lower end of the lifting column 9 is fixedly connected to the side of the fixed seat 1, the lifting column 9 is provided with a movable slot 10 on the side facing the evaporation cylinder 7, the movable slot 10 is slidably provided with a movable block 11, the movable block 11 is provided with a polishing piece, and the movable slot 10 is provided with a lifting piece for controlling the up-and-down sliding of the movable block 11.

[0026] The lower end of the fixed seat 1 is provided with a synchronous driving mechanism for controlling the rotation of the rotating seat 4 and the start-stop of the lifting piece.

[0027] The synchronous driving mechanism controls the rotation of the rotating seat 4, the polishing piece polishes the rotating evaporation cylinder 7, and the lifting piece controls the up-and-down sliding of the movable block 11, ensuring that the polishing piece can uniformly and comprehensively polish the outer side wall of the evaporation cylinder 7. The rotation of the rotating seat 4 and the up-and-down sliding of the movable block 11 are controlled by the synchronous driving mechanism, which uses a single driving source, reduces the complexity of the system, and facilitates fault diagnosis and maintenance, making it convenient for staff to control individually.

[0028] Regarding the polishing piece:

[0029] The polishing piece includes an adjusting block 15, the adjusting block 15 is fixedly connected to the side of the movable block 11, the adjusting block 15 is provided with an adjusting slot 19 on the side facing the evaporation cylinder 7, the adjusting slot 19 is slidably provided with a polishing block 17, the polishing block 17 is rotatably connected with a polishing roller 16 at the lower end, the polishing block 17 is fixedly connected with a polishing motor at the upper end for controlling the rotation of the polishing roller 16, and the polishing roller 16 is provided with an adjusting mechanism on the side away from the evaporation cylinder 7 for adjusting the distance between the polishing roller 16 and the evaporation cylinder 7. When the polishing roller 16 contacts the outer side wall of the evaporation cylinder 7, the polishing motor controls the rotation of the polishing roller 16, and the polishing roller 16 polishes the rotating evaporation cylinder 7. It should be noted that the rotation direction of the evaporation cylinder 7 is opposite to the rotation direction of the polishing roller 16.

[0030] More specifically, the adjusting mechanism includes an adjusting bolt 18, the adjusting bolt 18 penetrates into the adjusting slot 19, the adjusting bolt 18 is threadedly connected with the adjusting block 15, and the adjusting bolt 18 is rotatably connected with the polishing block 17. Rotating the adjusting bolt 18, rotating the adjusting bolt 18 into the adjusting block 15, the adjusting bolt 18 will push the polishing block 17, pushing the polishing block 17 towards the evaporation cylinder 7, until the polishing roller 16 contacts the outer side wall of the evaporation cylinder 7.

[0031] Regarding the lifting piece:

[0032] The lifting member comprises a reciprocating screw rod 20, which is rotatably connected to the inner side of the movable groove 10, the movable block 11 is sleeved on the outer side of the reciprocating screw rod 20, and the reciprocating screw rod 20 is threadedly connected with the movable block 11. The reciprocating screw rod 20 has left and right screw threads on the shaft, and when the base 2 rotates, the movable block 11 matched with the reciprocating screw rod 20 will make reciprocating linear motion along the axis of the reciprocating screw rod 20 according to the rotating direction of the reciprocating screw rod 20.

[0033] The rotating seat 4 and the reciprocating screw rod 20 are synchronously controlled to rotate through a synchronous driving mechanism. Specifically, the synchronous driving mechanism comprises a main shaft motor 12, a first transmission shaft 13 and a second transmission shaft 14. The first transmission shaft 13 is rotatably connected to the lower end of the fixed seat 1, the second transmission shaft 14 is rotatably connected to the lower end of the lifting column 9, the main shaft motor 12 is fixedly connected to the lower end of the fixed seat 1, the output end of the main shaft motor 12 is fixedly connected with the first transmission shaft 13, the upper end of the first transmission shaft 13 penetrates through the fixed seat 1 and is fixedly connected with the rotating seat 4, the upper end of the second transmission shaft 14 penetrates into the movable groove 10 and is fixedly connected with the main shaft motor 12, and belt pulleys are sleeved on the outer sides of the first transmission shaft 13 and the second transmission shaft 14, and the two groups of belt pulleys are connected through a transmission belt.

[0034] The main shaft motor 12 drives the first transmission shaft 13 to rotate, the first transmission shaft 13 drives the second transmission shaft 14 to synchronously rotate through belt transmission in the process of rotating, since the first transmission shaft 13 is fixed with the rotating seat 4 and the second transmission shaft 14 is fixed with the reciprocating screw rod 20, when the main shaft motor 12 is started, the rotating seat 4 and the reciprocating screw rod 20 will synchronously rotate.

[0035] Regarding clamping:

[0036] The clamping comprises a plurality of bolt seats 5, the lower end of the evaporator cylinder 7 is fixedly connected with the fixed ring 8, each bolt seat 5 surrounds the fixed ring 8, the bolt seat 5 is fixedly connected with the upper end of the rotating seat 4, and the side, away from the fixed ring 8, of the bolt seat 5 is provided with a fixed bolt 6, the fixed bolt 6 penetrates through the bolt seat 5 and is threadedly connected with a bolt hole provided on the outer side of the fixed ring 8. The evaporator cylinder 7 is hoisted on the upper end of the rotating seat 4 by a crane, the fixed bolt 6 on the bolt seat 5 is rotated, and the fixed bolt 6 is screwed into the bolt hole on the outer side of the fixed ring 8, so that the fixing between the rotating seat 4 and the evaporator cylinder 7 is completed.

[0037] The support frame body is fixedly connected to the lower end of the fixed seat 1 and is used for supporting the fixed seat 1. In the preferred scheme, the support frame body comprises a base 2, the base 2 is arranged below the fixed seat 1, a plurality of support columns 3 are fixedly arranged between the fixed seat 1 and the base 2, and the support columns 3 are arranged obliquely at the edges of the fixed seat 1 and the base 2.

[0038] Working principle of the present application:

[0039] The fixed seat 1 supports the rotating seat 4 through the support frame body, the evaporator cylinder 7 is placed on the upper end of the rotating seat 4, the rotating seat 4 is fixed to the evaporator cylinder 7 through clamping from the bottom of the evaporator cylinder 7, the synchronous driving mechanism controls the rotation of the rotating seat 4, the polishing piece polishes the rotating evaporator cylinder 7, the lifting piece controls the up-and-down sliding of the movable block 11, ensures that the polishing piece can uniformly and comprehensively polish the outer sidewall of the evaporator cylinder 7, the rotation of the rotating seat 4 and the up-and-down sliding of the movable block 11 are controlled through the synchronous driving mechanism, a single driving source is adopted, the complexity of the system is reduced, and fault checking and maintenance are facilitated, and the staff can control independently.

[0040] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. Unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0041] The above is only a specific embodiment of the present application, which enables those skilled in the art to understand or implement the present application. Various modifications of these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features applied herein.

Claims

1. A surface treatment device for evaporator processing, comprising a fixed seat (1), the lower end of which is provided with a support frame body, and the upper end of which is provided with a rotating seat (4) for placing an evaporator cylinder (7), characterized in that: The rotating seat (4) is rotatably connected to the fixed seat (1), and the upper end of the rotating seat (4) is provided with a clamp for fixing the evaporator cylinder (7); A lifting column (9) is provided on one side of the evaporator cylinder (7). The lower end of the lifting column (9) is fixedly connected to the side of the fixed base (1). A movable groove (10) is opened on the side of the lifting column (9) facing the evaporator cylinder (7). A movable block (11) is slidably arranged in the movable groove (10). A grinding part is provided on the movable block (11). A lifting part for controlling the up and down sliding of the movable block (11) is provided in the movable groove (10). The lower end of the fixed base (1) is provided with a synchronous drive mechanism for controlling the rotation of the rotating base (4) and the start and stop of the lifting component.

2. The surface treatment apparatus for evaporator processing according to claim 1, characterized in that: The grinding component includes an adjusting block (15), which is fixedly connected to the side of the movable block (11). An adjusting groove (19) is provided on the side of the adjusting block (15) facing the evaporator cylinder (7). A grinding block (17) is slidably arranged on the adjusting groove (19). A grinding roller (16) is rotatably connected to the lower end of the grinding block (17). A grinding motor for controlling the rotation of the grinding roller (16) is fixedly connected to the upper end of the grinding block (17). An adjusting mechanism for adjusting the distance between the grinding roller (16) and the evaporator cylinder (7) is provided on the side of the grinding roller (16) away from the evaporator cylinder (7).

3. The surface treatment apparatus for evaporator processing according to claim 2, characterized in that: The adjustment mechanism includes an adjustment bolt (18), which is inserted into the adjustment groove (19). The adjustment bolt (18) is threadedly connected to the adjustment block (15), and the adjustment bolt (18) is rotatably connected to the grinding block (17).

4. The surface treatment apparatus for evaporator processing according to claim 1, characterized in that: The lifting component includes a reciprocating screw (20), which is rotatably connected to the inside of the movable slot (10). The movable block (11) is sleeved on the outside of the reciprocating screw (20), and the reciprocating screw (20) is threadedly connected to the movable block (11).

5. The surface treatment apparatus for evaporator processing according to claim 4, characterized in that: The synchronous drive mechanism includes a main shaft motor (12), a first drive shaft (13), and a second drive shaft (14). The first drive shaft (13) is rotatably connected to the lower end of the fixed seat (1), and the second drive shaft (14) is rotatably connected to the lower end of the lifting column (9). The main shaft motor (12) is fixedly connected to the lower end of the fixed seat (1), and the output end of the main shaft motor (12) is fixedly connected to the first drive shaft (13). The upper end of the first drive shaft (13) passes through the fixed seat (1) and is fixedly connected to the rotating seat (4). The upper end of the second drive shaft (14) passes into the movable groove (10) and is fixedly connected to the main shaft motor (12). The first drive shaft (13) and the second drive shaft (14) are fitted with pulleys on their outer sides, and the two sets of pulleys are connected by a transmission belt.

6. The surface treatment apparatus for evaporator processing according to claim 1, characterized in that: The clamping device includes multiple bolt seats (5), the lower end of the evaporator cylinder (7) is fixedly connected to the fixing ring (8), each bolt seat (5) surrounds the fixing ring (8), the bolt seat (5) is fixedly connected to the upper end of the rotating seat (4), the bolt seat (5) is equipped with a fixing bolt (6) on the side away from the fixing ring (8), the fixing bolt (6) passes through the bolt seat (5) and is threadedly connected to the bolt hole opened on the outside of the fixing ring (8).

7. The surface treatment apparatus for evaporator processing according to claim 1, characterized in that: The support frame includes a base (2), which is placed below the fixed seat (1). A plurality of support columns (3) are fixedly arranged between the fixed seat (1) and the base (2). The support columns (3) are inclinedly arranged at the edges of the fixed seat (1) and the base (2).

Citation Information

Patent Citations

  • Slice ice machine evaporator runner polishing device

    CN210024676U