Random material head cutting equipment

By designing an automated random cutting head device, which uses an aluminum profile sheet metal frame and a robotic arm to work together, the problem of requiring two operators for cutting head operations in existing technologies has been solved, achieving efficient and safe automated production.

CN223558489UActive Publication Date: 2025-11-18TST PRECISION ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202421710021.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-11-18
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Existing random cutting equipment requires two operators to work together during the cutting head operation, which poses a risk of missed cutting and is inefficient.

Method used

Design a random cutting head device, which adopts an aluminum profile sheet metal frame, safety cover, cutting cylinder, punching pre-press plate, product positioning mold and cutting fixture that can move laterally. The device automatically feeds, cuts and picks up the material through a robot arm, so that one operator can complete the cutting head operation and eliminate the risk of missing cuts.

Benefits of technology

It improves the efficiency of cutting head operation, reduces manual operation, eliminates the risk of missed cutting, and realizes efficient and safe automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material cutting equipment, in particular to random material head cutting equipment which comprises an aluminum profile metal plate rack, a safety cover is fixedly installed at the top of the aluminum profile metal plate rack, a material cutting air cylinder is fixedly installed at the top of the safety cover, and the bottom output end of the material cutting air cylinder is fixedly connected with a connecting plate through a piston end. A punching pre-pressing plate and a product positioning die are arranged under the connecting plate, a plurality of punching cutters penetrating through the punching pre-pressing plate and the product positioning die are further installed at the bottom of the connecting plate, and a cutting jig capable of moving transversely is further arranged under the punching pre-pressing plate and the product positioning die. Only one person is needed for operation, the stub bar cutting machine is connected with an injection molding machine instead of the original one person, the stub bar cutting machine and a mechanical arm are connected to complete operation, efficiency is improved, meanwhile, the risk that the stub bar is missed to flow out is eradicated, and practicability is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cutting equipment technical field, concretely is random cutting head equipment. BACKGROUND

[0002] Random cutting equipment, generally refers to the equipment used for cutting materials with random length or size in industrial production. These devices play an important role in the light industry, especially in production environments that require flexible adjustment of cutting size or length.

[0003] The characteristics and classification of random cutting equipment can be summarized as follows:

[0004] 1. Equipment characteristics:

[0005] Flexibility: can randomly adjust the cutting length or size according to different production needs.

[0006] Efficiency: through automation or semi-automation operation, improve production efficiency.

[0007] Accuracy: use advanced control systems and cutting technology to ensure cutting accuracy.

[0008] 2. Equipment classification:

[0009] Mechanical transmission random cutting machine: this kind of equipment usually uses mechanical transmission, speed is fast, operation is stable, but noise is larger.

[0010] Hydraulic transmission random cutting machine: adopts hydraulic transmission, has better stability and reliability, is the modern more common random cutting equipment.

[0011] Full-automatic rolling type random cutting machine: use the method of three texts to process whole leather or textiles, etc., suitable for cutting of specific materials.

[0012] Computer-controlled random cutting machine: through computer program control cutting process, can realize more complex cutting mode and higher precision.

[0013] Nowadays, the operation mode of random cutting equipment on the market is: forming---mechanical hand takes out and puts into assembly line---1 person manual placement jig cutting---1 person full inspection, and the working mode needs 2 people to cooperate, 1 person cuts the head, 1 person full inspection, manual cutting head placement operation, there is the risk of leakage cutting.

[0014] Therefore, it is necessary to design random cutting head equipment to solve the above problems. UTILITY MODEL CONTENTS

[0015] The utility model aims at providing random cutting head equipment to solve the problems in the above background technology.

[0016] In order to achieve the above object, the utility model provides the following technical scheme:

[0017] The random cutting equipment, including aluminium alloy sheet metal frame, the top of aluminium alloy sheet metal frame is fixedly installed with safety cover, the top of safety cover is fixedly installed with cutting cylinder, the bottom output end of cutting cylinder is fixedly connected with connecting plate through piston end, the just below of connecting plate is provided with punching pre-pressing plate and product positioning mould respectively, a plurality of punching knives of punching pre-pressing plate and product positioning mould are also installed in the bottom of connecting plate, the just below of punching pre-pressing plate and product positioning mould is also provided with cutting jig that can move horizontally.

[0018] As the preferred scheme of the utility model, the inside four corners of the safety cover are fixedly provided with guide columns, the four corners of the connecting plate are provided with round holes for penetrating the guide columns, and the four corner top of the connecting plate is also fixedly connected with a circular flange through bolts, and the inside of the circular flange and the round hole are both in sliding connection with the guide columns.

[0019] As the preferred scheme of the utility model, the left and right sides of the cutting jig are both fixedly connected with jig mounting blocks, the bottom of the jig mounting block is connected with a pushing slide block, the inside of the pushing slide block is slidingly connected with a pushing slide rail, and the pushing slide rail is fixedly installed on the top of the longer side of the aluminium alloy sheet metal frame.

[0020] As the preferred scheme of the utility model, the front side of the cutting jig is fixedly connected through a jig front side mounting block, the rear side of the jig front side mounting block is connected with a pushing cylinder fixedly installed on the top rear end of the aluminium alloy sheet metal frame, the left and right sides of the rear side of the cutting jig are connected with guide telescopic columns, and the guide telescopic columns are also fixedly connected with jig rear side mounting blocks away from the cutting jig.

[0021] As the preferred scheme of the utility model, the inside four corners of the safety cover are fixedly provided with protective frame bodies, and the protective frame bodies adopt steel structures.

[0022] As the preferred scheme of the utility model, the top of the aluminium alloy sheet metal frame is also provided with a plurality of blanking grooves, the inside of the aluminium alloy sheet metal frame is also provided with a collectable collection box, the blanking grooves are located above the collection opening of the collection box, and the base surface of the aluminium alloy sheet metal frame is also provided with an openable maintenance door.

[0023] As the preferred scheme of the utility model, the base surface of the aluminium alloy sheet metal frame is fixedly installed with a control panel, and the surface of the control panel is also embeddedly installed with a plurality of control buttons.

[0024] Compared with the prior art, the utility model has the beneficial effects that:

[0025] The utility model discloses, through setting up random cutting equipment, this cutting equipment changes the existing operation mode, realized new operation mode: molding --- with hand to take out the product and put into cutting equipment carrier --- carrier sends into equipment automatic cutting --- after cutting carrier slide out, by manipulator re - clamping product and send to assembly line --- 1 person whole cutting after packing, only need 1 person operation, cutting head by the original one personnel change by cutting head machine line injection molding machine, with manipulator line same operation is completed, the efficiency is promoted, simultaneously eliminates the risk of cutting head leakage, improved practicality. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is whole three-dimensional structure schematic diagram of the utility model;

[0027] Figure 2 It is Figure 1 It is three-dimensional structure schematic diagram of partial inside;

[0028] Figure 3 It is Figure 1 It is three-dimensional structure schematic diagram of push material cylinder, push material sliding block and push material slide rail.

[0029] In the drawing: 1, aluminum profile sheet metal frame; 2, safety cover; 3, cutting cylinder; 4, connecting plate; 5, punching and cutting pre-pressing plate; 6, product positioning mould; 7, punching cutter; 8, cutting jig; 9, guide column; 10, jig mounting block; 11, push material sliding block; 12, push material slide rail; 13, jig front side mounting block; 14, guide telescopic column; 15, jig rear side mounting block; 16, push material cylinder; 17, protection frame body; 18, blanking groove; 19, collection box; 20, access door; 21, control panel. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Several embodiments of the utility model are given. However, the utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0032] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein the terms "vertical", "horizontal", "left", "right" and similar terms are used for explanation purposes only.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0034] Embodiments, please refer to Figures 1-3 The application provides a technical scheme:

[0035] The random cutting equipment includes an aluminum profile sheet metal frame 1, a safety cover 2 is fixedly installed on the top of the aluminum profile sheet metal frame 1, a cutting material cylinder 3 is fixedly installed on the top of the safety cover 2, a connecting plate 4 is fixedly connected to the bottom output end of the cutting material cylinder 3 through a piston end, a punching pre-pressing plate 5 and a product positioning die 6 are arranged below the connecting plate 4 respectively, a plurality of punching knives 7 are further installed on the bottom of the connecting plate 4 and penetrate through the punching pre-pressing plate 5 and the product positioning die 6, a cutting jig 8 that can move horizontally is further arranged below the punching pre-pressing plate 5 and the product positioning die 6, the product is placed into the carrier accurately and without error.

[0036] Specifically, please refer to Figure 1 , Figure 2 and Figure 3 The four corners in the inside of the safety cover 2 are all fixedly provided with guide columns 9, circular holes for penetrating through the guide columns 9 are arranged at the four corners of the connecting plate 4, circular flanges are further fixedly connected to the top of the four corners of the connecting plate 4 through bolts, and the inside of the circular flanges and the circular holes are all in sliding connection with the guide columns 9; jig mounting blocks 10 are fixedly connected to the bottom of the cutting jig 8 on the left and right sides, the bottom of the jig mounting block 10 is connected with a pushing material sliding block 11, the inside of the pushing material sliding block 11 is in sliding connection with a pushing material sliding rail 12, and the pushing material sliding rail 12 is fixedly installed on the longer sides on the top of the aluminum profile sheet metal frame 1 on the two sides; the front side of the cutting jig 8 is fixedly connected through a jig front side mounting block 13, the rear side of the jig front side mounting block 13 is connected with a pushing material cylinder 16 that is fixedly installed on the top of the aluminum profile sheet metal frame 1 at the rear end, the left and right sides of the rear side of the cutting jig 8 are connected with guide telescopic columns 14, and the guide telescopic columns 14 that are away from the cutting jig 8 are further fixedly connected with jig rear side mounting blocks 15;

[0037] In this embodiment, first, the product is automatically placed to the positioning carrier by the mechanical hand clamp, then the product positioning mold 6 is automatically advanced to the cutting station area under the driving of the pushing cylinder 16 and the pushing slider 11 and the pushing slide rail 12, the automatic punching of the product is carried out by the punching cutter 7 driven by the cutting cylinder 3, after the punching is completed, the product positioning mold 6 is retreated to the material taking station area, and finally the product is automatically taken back to the conveying belt by the mechanical hand, and is transmitted to the inspection post.

[0038] The four corners of the safety cover 2 are fixedly provided with protective frame bodies 17, and the protective frame bodies 17 are made of steel structure.

[0039] The top of the aluminum profile sheet metal rack 1 is also provided with a plurality of blanking grooves 18, and the inside of the aluminum profile sheet metal rack 1 is also provided with a pull-out collection box 19, and the blanking groove 18 is located above the collection opening of the collection box 19, and the base surface of the aluminum profile sheet metal rack 1 is also provided with an openable maintenance door 20.

[0040] The base surface of the aluminum profile sheet metal rack 1 is fixedly provided with a control panel 21, and the surface of the control panel 21 is also embedded with a plurality of control buttons.

[0041] The working process of the utility model is as follows: when the random cutting head device is used, first, the product is automatically placed to the positioning carrier by the mechanical hand clamp, then the product positioning mold 6 is automatically advanced to the cutting station area under the driving of the pushing cylinder 16 and the pushing slider 11 and the pushing slide rail 12, the automatic punching of the product is carried out by the punching cutter 7 driven by the cutting cylinder 3, in the process of automatic punching of the device, the material head after punching will fall into the collection box 19 through the blanking groove 18, after the punching is completed, the product positioning mold 6 is retreated to the material taking station area, and finally the product is automatically taken back to the conveying belt by the mechanical hand, and is transmitted to the inspection post.

[0042] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. Random cutting head equipment, including aluminum profile sheet metal frame (1), characterized in that: The top of the aluminum profile sheet metal rack (1) is fixedly installed with a safety cover (2), the top of the safety cover (2) is fixedly installed with a cutting cylinder (3), the bottom output end of the cutting cylinder (3) is fixedly connected with a connecting plate (4) through a piston end, the lower side of the connecting plate (4) is respectively provided with a punching pre-pressing plate (5) and a product positioning die (6), and the bottom of the connecting plate (4) is further provided with a plurality of punching knives (7) penetrating through the punching pre-pressing plate (5) and the product positioning die (6), and the lower side of the punching pre-pressing plate (5) and the product positioning die (6) is further provided with a cutting jig (8) which can move transversely.

2. The random trimmer apparatus of claim 1, wherein: The four corners of the safety cover (2) are fixedly provided with guide columns (9), the four corners of the connecting plate (4) are provided with circular holes for penetrating the guide columns (9), and the four corners of the connecting plate (4) are further fixedly connected with circular flanges through bolts, and the inside of the circular flanges and the circular holes are in sliding connection with the guide columns (9).

3. The random trimmer apparatus of claim 1, wherein: The left and right sides of the cutting jig (8) are fixedly connected with jig mounting blocks (10), the bottom of the jig mounting block (10) is connected with a pushing slide block (11), the inside of the pushing slide block (11) is in sliding connection with a pushing slide rail (12), and the pushing slide rail (12) is fixedly installed on the longer sides of the top of the aluminum profile sheet metal rack (1).

4. The random trimmer apparatus of claim 1, wherein: The front side of the cutting jig (8) is fixedly connected through a jig front side mounting block (13), the rear side of the jig front side mounting block (13) is connected with a pushing cylinder (16) fixedly installed at the rear end of the top of the aluminum profile sheet metal rack (1), the left and right sides of the rear side of the cutting jig (8) are connected with guide telescopic columns (14), and the guide telescopic columns (14) are further fixedly connected with jig rear side mounting blocks (15) away from the cutting jig (8).

5. The random trimmer apparatus of claim 1, wherein: The four corners of the inside of the safety cover (2) are fixedly provided with protective frame bodies (17), and the protective frame bodies (17) are made of steel structure.

6. The random trimmer apparatus of claim 1, wherein: The top of the aluminum profile sheet metal rack (1) is further provided with a plurality of blanking grooves (18), and the inside of the aluminum profile sheet metal rack (1) is further provided with a collectable collecting box (19), and the blanking grooves (18) are located above the collecting port of the collecting box (19), and the base surface of the aluminum profile sheet metal rack (1) is further provided with an openable maintenance door (20).

7. The random trimmer apparatus of claim 1, wherein: The base surface of the aluminum profile sheet metal rack (1) is fixedly installed with a control panel (21), and the surface of the control panel (21) is further embeddedly installed with a plurality of control buttons.