Rubber mixing raw material detection device
The design of the rubber compounding raw material testing device solved the problem of raw material color mixing, achieved the purity of the finished rubber and the efficient operation of the device, avoided transmission blockage, and improved the mixing quality.
Patent Information
- Application Number
- CN202423176474.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing mixing equipment often experiences color mixing of raw materials during raw material supply, resulting in impure color in the finished rubber and affecting quality.
A rubber compound raw material detection device was designed, which includes a storage tank, a detection pipe, a color transfer detection mechanism, and a discharge pipe. The device monitors the color transfer of raw materials through a transparent cover, uses an electric control valve to control the color transfer of raw materials to enter the recycling box to prevent them from entering the mixing tank, and uses a spiral feeding rod to unclog the pipes and prevent blockage.
This effectively prevents color transfer of raw materials, ensures the purity of the finished rubber color, prevents transmission blockage, and improves the quality of the finished product and the practicality of the equipment.
Smart Images

Figure CN223558786U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber processing technical field, concretely is a kind of rubber mixing raw material detection device. BACKGROUND
[0002] Mixing is an important part of the basic production process of rubber, mixing refers to the process of mixing various compounding agents uniformly into rubber raw materials on the rubber mill, the current mixing device often appears raw material color channeling when raw material is supplied, so that the color of the rubber mixed out is not pure, and cannot meet the use requirements.
[0003] Therefore, it is particularly important to design a rubber mixing raw material detection device to solve the above-mentioned defects. CONTENT OF THE UTILITY MODEL
[0004] In view of the deficiencies of the prior art, the utility model designs a kind of rubber mixing raw material detection device, which is aimed at solving the technical problems that the mixing device often appears raw material color channeling when raw material is supplied under the prior art, affecting the quality of finished products.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of rubber mixing raw material detection device, including processing table, the top side of the processing table is fixedly connected with support frame, the top of the support frame is fixedly connected with storage tank, the bottom of the storage tank is installed with detection tube, the inside of the detection tube is installed with dredging structure one, the top of the processing table is installed with color channeling detection mechanism above detection tube, the middle section of the detection tube is hinged with perspective cover below color channeling detection mechanism, the bottom of the color channeling detection mechanism is fixedly connected with discharge pipe on the right side of color channeling detection mechanism, the bottom of the discharge pipe is fixedly connected with recovery box, the end of the detection tube away from storage tank is fixedly connected with material conveying pipe, the inside of the material conveying pipe is installed with dredging structure two, the end of the material conveying pipe away from detection tube is fixedly connected with mixing tank.
[0007] As a preferred scheme of the utility model, the top of the storage tank is fixedly connected with feed hopper, the bottom of the storage tank is installed with control valve at the connection with detection tube.
[0008] As a preferred scheme of the utility model, the dredging structure one is composed of spiral feeding rod and motor, the inside of the detection tube is rotatably connected with spiral feeding rod, and the outside of the detection tube is installed with motor at one end of the spiral feeding rod.
[0009] As a preferred scheme of the utility model, the side away from the hinged place of the perspective cover is fixedly connected with pull rod, the position corresponding to the detection tube and the perspective cover is hinged with a pair of buckles, and the buckle is connected with the perspective cover.
[0010] As the preferred scheme of the present utility model, the inside of the recycling box is slidably connected with a collection drawer, and the outside of the collection drawer is provided with a handle.
[0011] As the preferred scheme of the present utility model, the inside of the discharge pipe is provided with an electric control valve one, the connection part of the material conveying pipe and the material detecting pipe is provided with an electric control valve two, and the color channel detection mechanism is connected with the electric control valve one and the electric control valve two through wires.
[0012] As the preferred scheme of the present utility model, the dredging structure two is the same as the dredging structure one.
[0013] Compared with the prior art, the present utility model has the beneficial effects that:
[0014] Firstly, the material detecting pipe conveys the raw materials in the storage barrel to the inside of the mixing kettle, the color channel detection mechanism monitors the raw materials conveyed in the material detecting pipe through the perspective cover, when the color channel phenomenon appears in the raw materials, the color channel detection mechanism controls the electric control valve one to open and the electric control valve two to close through wires, so that the color channel raw materials are discharged into the recycling box through the discharge pipe, avoiding flowing into the material conveying pipe and entering the mixing kettle;
[0015] Secondly, the motor drives the spiral feeding rod to rotate, which is convenient for dredging the raw materials in the material detecting pipe and the material conveying pipe, avoiding the blockage of the raw materials affecting the transmission and detection;
[0016] Finally, the perspective cover is hinged with the material detecting pipe, which is convenient for opening the perspective cover to wipe and clean the inner wall of the perspective cover in the later period, avoiding the dirt of the perspective cover affecting the detection and judgment of the color channel detection mechanism, and the buckle is clamped with the perspective cover, which is convenient for fixing the closed perspective cover. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is an overall three-dimensional structure schematic view of the rubber mixing raw material detection device.
[0018] Figure 2 It is a plane schematic view of the internal structure of the rubber mixing raw material detection device.
[0019] Figure 3 It is Figure 1 It is an enlarged structure schematic view of the A area.
[0020] In the figure: 1, processing table; 101, support frame; 102, storage tank; 1021, feeding hopper; 1022, material control valve; 2, material detecting pipe; 201, dredging structure one; 2011, spiral feeding rod; 2012, motor; 202, perspective cover; 2021, pull rod; 203, buckle; 3, color channel detection mechanism; 4, discharge pipe; 401, recycling box; 4011, collection drawer; 4012, handle; 402, electric control valve one; 5, material conveying pipe; 501, dredging structure two; 502, electric control valve two; 6, mixing kettle. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Embodiment:
[0023] The rubber mixing raw material detection device provided in the embodiments of the utility model aims to solve the technical problem that the mixing device often causes raw material color mixing and affects the quality of finished products during raw material supply in the prior art.
[0024] Please refer to Figures 1-3 The utility model provides a technical scheme:
[0025] A rubber mixing raw material detection device, comprising a processing table 1, the top of the processing table 1 is fixedly connected with a support frame 101, the top of the support frame 101 is fixedly connected with a storage tank 102, the top of the storage tank 102 is fixedly connected with a feeding hopper 1021, the storage tank 102 stores raw materials through the feeding hopper 1021, a control valve 1022 is installed at the connection between the bottom of the storage tank 102 and a material detection pipe 2, and the control valve 1022 controls the opening and closing of the storage tank 102 to discharge raw materials.
[0026] Among them, please refer to Figure 1 、 Figure 2 and Figure 3 A material detection pipe 2 is installed at the bottom of the storage tank 102, a dredging structure one 201 is installed inside the material detection pipe 2, the dredging structure one 201 is composed of a spiral feeding rod 2011 and a motor 2012, the spiral feeding rod 2011 is rotatably connected inside the material detection pipe 2, the motor 2012 is installed at one end of the spiral feeding rod 2011 outside the material detection pipe 2, the motor 2012 drives the spiral feeding rod 2011 to rotate, the raw materials transmitted inside the material detection pipe 2 are dredged, and clogging is avoided, a perspective cover 202 is hingedly connected below the material detection pipe 2 at the middle segment of the material detection pipe 2, the perspective cover 202 is hingedly connected with the material detection pipe 2, which facilitates opening of the perspective cover 202 for wiping and cleaning the inner wall of the perspective cover 202, a drawbar 2021 is fixedly connected to the side of the perspective cover 202 away from the hinged connection, the drawbar 2021 facilitates opening and closing of the perspective cover 202, a pair of buckles 203 are hingedly connected at positions corresponding to the material detection pipe 2 and the perspective cover 202, the buckles 203 are hingedly connected with the perspective cover 202, which facilitates fixing of the closed perspective cover 202.
[0027] Further, please refer to Figure 1 and Figure 2 The top of the processing table 1 is provided with a color channel detection mechanism 3 above the detection tube 2, and the bottom of the color channel detection mechanism 3 is fixedly connected with a discharge pipe 4 on the right side of the color channel detection mechanism 3. The bottom of the discharge pipe 4 is fixedly connected with a recovery box 401, the inside of the recovery box 401 is slidably connected with a collection drawer 4011, the outside of the collection drawer 4011 is provided with a handle 4012, the handle 4012 pulls the collection drawer 4011 to be assembled and disassembled, so as to facilitate the collection of the collected color channel raw materials. The inside of the discharge pipe 4 is provided with an electric control valve one 402. The color channel detection mechanism 3 monitors the raw materials transmitted in the detection tube 2 through the perspective cover 202. When the color channel occurs in the raw materials, the color channel detection mechanism 3 controls the electric control valve one 402 to be opened through the wire, the electric control valve two 502 is closed, so that the color channel raw materials are discharged into the recovery box 401 through the discharge pipe 4, avoiding flowing into the feeding pipe 5 into the mixing tank 6.
[0028] Further, please refer to Figure 1 and Figure 2 The end of the detection tube 2 away from the storage tank 102 is fixedly connected with a feeding pipe 5, the inside of the feeding pipe 5 is provided with a dredging structure two 501, the dredging structure two 501 is the same as the dredging structure one 201, the dredging structure two 501 dredges the raw materials transmitted in the feeding pipe 5, avoiding causing blockage. The connection between the feeding pipe 5 and the detection tube 2 is provided with an electric control valve two 502, the color channel detection mechanism 3 is connected with the electric control valve one 402 and the electric control valve two 502 through the wire. The end of the feeding pipe 5 away from the detection tube 2 is fixedly connected with a mixing tank 6, and the mixing tank 6 mixes and processes the raw materials.
[0029] In addition, according to the above-mentioned embodiment content, it needs to be supplemented that the material control valve 1022, the color channel detection mechanism 3, the electric control valve and the mixing tank 6 are prior art, and the internal working principle and operation process will not be described in detail.
[0030] The utility model discloses a work flow: first, the storage tank 102 is through feeding hopper 1021 and is loaded, and the raw material is stored, and the control valve 1022 controls the storage tank 102 and opens the raw material and is discharged, and dredging structure one 201 utilizes motor 2012 and drives spiral feeding rod 2011 rotation, and the raw material transmission in the detection tube 2 is dredged, avoids the jam, and the color channel detection mechanism 3 is monitored to the raw material transmission in the detection tube 2 through the perspective cover 202, when the color channel appears in the raw material, the color channel detection mechanism 3 opens through the wire control electric control valve one 402, and electric control valve two 502 is closed, and makes the raw material of color channel through the discharge pipe 4 and is discharged into the recycling box 401, and then electric control valve one 402 is closed, and electric control valve two 502 is re-opened, and the normal raw material of detection is transported to the inside of the material conveying pipe 5, and dredging structure two 501 is dredged to the raw material transmission in the material conveying pipe 5, avoids causing the jam, and the material conveying pipe 5 transports the raw material into the inside of the mixing tank 6, and the mixing tank 6 mixes and processes the raw material, and the perspective cover 202 is hinged with the detection tube 2, and the perspective cover 202 is opened to the inside wall of the perspective cover 202 and is wiped and cleaned in the later period, avoids the dirty influence of the perspective cover 202 and judges the detection of color channel detection mechanism 3, and the buckle 203 is connected with the perspective cover 202, and the perspective cover 202 is fixed after closing, and the handle 4012 pulls the collection drawer 4011 and is installed, and the color channel raw material collected is taken out.
[0031] The whole operation process is simple and convenient, compared with the existing raw material detection device, the utility model discloses a design can quickly exclude the color channel raw material, avoids the jam when the raw material transmission, enhances the overall practicability.
[0032] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A rubber compound raw material testing device, comprising a processing table (1), characterized in that: A support frame (101) is fixedly connected to one side of the top of the processing table (1). A storage tank (102) is fixedly connected to the top of the support frame (101). A material inspection tube (2) is installed at the bottom of the storage tank (102). A dredging structure (201) is installed inside the material inspection tube (2). A color migration detection mechanism (3) is installed above the material inspection tube (2) on the top of the processing table (1). The middle section of the material inspection tube (2) is hinged below the color migration detection mechanism (3). A transparent cover (202) is attached. The bottom of the color-crossing detection mechanism (3) is fixedly connected to the right side of the color-crossing detection mechanism (3). A recycling box (401) is fixedly connected to the bottom of the discharge pipe (4). A conveying pipe (5) is fixedly connected to the end of the inspection pipe (2) away from the storage tank (102). A dredging structure (501) is installed inside the conveying pipe (5). A mixing tank (6) is fixedly connected to the end of the conveying pipe (5) away from the inspection pipe (2).
2. The rubber compound raw material testing device according to claim 1, characterized in that: The top of the storage tank (102) is fixedly connected to a feed hopper (1021), and a control valve (1022) is installed at the connection between the bottom of the storage tank (102) and the inspection pipe (2).
3. The rubber compound raw material testing device according to claim 1, characterized in that: The unblocking structure (201) consists of a spiral feeding rod (2011) and a motor (2012). The spiral feeding rod (2011) is rotatably connected inside the inspection tube (2). One end of the spiral feeding rod (2011) is located outside the inspection tube (2) and a motor (2012) is installed thereon.
4. The rubber compound raw material testing device according to claim 1, characterized in that: A pull rod (2021) is fixedly connected to the side of the transparent cover (202) away from the hinge. A pair of buckles (203) are hinged to the material inspection tube (2) at the position corresponding to the transparent cover (202). The buckles (203) are engaged with the transparent cover (202).
5. The rubber compound raw material testing device according to claim 1, characterized in that: The recycling bin (401) has a collection drawer (4011) slidably connected inside, and a handle (4012) is installed on the outside of the collection drawer (4011).
6. The rubber compound raw material testing device according to claim 1, characterized in that: The discharge pipe (4) is equipped with an electric control valve one (402), and the connection between the conveying pipe (5) and the inspection pipe (2) is equipped with an electric control valve two (502). The color-crossing detection mechanism (3) is connected to the electric control valve one (402) and the electric control valve two (502) through a wire.
7. The rubber compound raw material testing device according to claim 3, characterized in that: The second unblocking structure (501) has the same structure as the first unblocking structure (201).