Film loading and unloading table group capable of saving field area

By designing a vertically arranged loading and unloading platform assembly within an integrated frame in rubber product processing, the problem of large footprint of raw material and molten material loading platforms is solved, achieving efficient space utilization and simplified configuration of robotic arms, and reducing equipment installation and commissioning time.

CN223558829UActive Publication Date: 2025-11-18LOGIC (QINGDAO) INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202423076318.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-18
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In existing technologies, the work surfaces for raw materials and calcined materials during rubber product processing occupy a large area, resulting in low space utilization.

Method used

A space-saving film loading and unloading platform assembly was designed, including an integrated frame, a first worktable, and a second worktable. The two worktables are integrated into the integrated frame and can move relative to each other. The sliding directions of the first and second worktables are arranged vertically and equipped with a drive mechanism. The robot only needs to be configured with two degrees of freedom to meet the material connection requirements.

Benefits of technology

The vertical layout and drive mechanism design improve space utilization, reduce the configuration requirements for robotic arms, save space, and simplify the equipment installation and commissioning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber sheet feeding and discharging table set capable of saving the field area, relates to the technical field of automatic production of rubber products, and aims to solve the technical problem that a table board for temporarily storing raw rubber sheets and cooked rubber sheets occupies a large area in the prior art. The film feeding and discharging table set capable of saving the field area is characterized in that the film feeding and discharging table set comprises an integrated frame, first workbenches and second workbenches, the first workbenches and the second workbenches are integrated on the integrated frame, and the first workbenches and the second workbenches are distributed in the mode that the first workbenches and the second workbenches are arranged one above the other; the first workbench and the second workbench are provided with a common station; the first working table and the second working table can move relatively and are used for moving at least one of the first working table and the second working table away from the common station. The utility model has the advantages of saving the field area and improving the space utilization rate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber product automation production technical field, specifically speaking is the rubber sheet feeding and discharging platform group of saving site area. BACKGROUND

[0002] Some rubber products are processed by taking raw rubber sheets as raw materials, sending the raw rubber sheets to a vulcanizing machine for heating and pressing, then taking them out from the vulcanizing machine in whole, and placing them on a workbench for cooling work after taking out. Subsequently, each product is formed after related processing such as cutting. For example, the processing of medical rubber bottle stoppers is this production process. In the automatic production process, the specific feeding and discharging work is carried out by a mechanical hand. Before feeding, the raw rubber sheets are placed on a workbench, and the cooked material is placed on another workbench after being taken out from the vulcanizing machine.

[0003] The Chinese utility model patent with the application number 2022218437215 and the name "a vulcanization system" is used for processing in the above-mentioned situation. In the prior art, the raw material placing table 3 and the cooked material placing table 5 are placed on the workbenches on the workshop floor to place the raw material and the cooked material respectively. The technical scheme in the prior art has the technical problem of large floor area. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a rubber sheet feeding and discharging platform group that saves site area, to solve the technical problem of large floor area of the platform for buffering raw rubber sheets and cooked rubber sheets in the prior art.

[0005] The utility model solves the technical problem by adopting the following technical scheme:

[0006] The rubber sheet feeding and discharging platform group that saves site area includes an integrated frame, a first workbench and a second workbench, the first workbench and the second workbench are integrated in the integrated frame, the first workbench and the second workbench are distributed according to the layout of one above the other, and the first workbench and the second workbench share a work station.

[0007] The first workbench and the second workbench can move relative to each other, and at least one of the first workbench and the second workbench is moved away from the shared work station.

[0008] The first workbench and the second workbench are integrated in the integrated frame, which is beneficial to assembling in the mechanical production workshop and then installing in the rubber product production workshop, reducing the time occupied by the installation and debugging of the equipment in the rubber production workshop. Compared with the direct placement on the ground in the prior art, the spatial layout of the first workbench and the second workbench is beneficial to improving the space utilization and solving the problem of large floor area in the prior art.

[0009] Further, a beam member is fixedly connected in the integrated frame, and the first workbench is slidingly connected to the beam member.

[0010] The advantage is that the first workbench is conveniently suspended in the integrated frame through the first beam member, and the space utilization is further improved.

[0011] Further, the first workbench and the second workbench are both slidingly arranged in the integrated frame, the first workbench is provided with a first driving mechanism for driving the sliding of the first workbench, the second workbench is provided with a second driving mechanism for driving the sliding of the second workbench, and the sliding direction of the first workbench is perpendicular to the sliding direction of the second workbench.

[0012] The advantage is that the first workbench and the second workbench are arranged in perpendicular directions, which is conducive to fully utilizing the area in terms of space layout. In terms of use, the second workbench is used to place raw rubber sheets, and the first workbench is used to place vulcanized rubber sheets. In the automatic production process, relevant mechanical hands need to be configured to pick up the corresponding rubber sheets. This layout of the first workbench and the second workbench fully utilizes the space and area, and is also conducive to reducing the configuration requirements of the configured mechanical hands - as long as two mechanical hands with two degrees of freedom (horizontal movement and vertical movement, and the horizontal movement directions of the two mechanical hands are parallel to each other) are configured, the material connection between the mechanical hands and the first workbench or the second workbench can be met. This is conducive to reducing the cost of system construction.

[0013] Further, a base is fixedly connected in the integrated frame.

[0014] A support frame is slidingly connected to the base, and the second workbench is carried on the support frame and located below the first workbench.

[0015] The advantage is that, in addition to ensuring that the first workbench and the second workbench form an upper and lower spatial layout, the stable sliding of the second workbench is facilitated.

[0016] Further, the second workbench is rotationally connected to the first support frame.

[0017] The advantage is that the second workbench can slide and rotate. If the rubber sheet needs to be rotated and positioned, it can be placed on the second workbench and rotated to expand and position through the rotation of the second workbench. In this way, the degree of freedom of the configured mechanical hand is reduced.

[0018] Further, a first storage device is arranged in the integrated frame, the first storage device is located below the moving path of the first workbench, and the first storage device is arranged away from the common work station.

[0019] The first storage device is used for storing the cooked rubber sheet.

[0020] Further, the second storage device is arranged below the moving path of the second workbench and is arranged away from the common work station.

[0021] The second storage device is used for storing the protective film torn from the rubber sheet.

[0022] Further, the first workbench is rotatably connected with roller members on both sides thereof, and the roller members are perpendicular to the sliding direction of the first workbench.

[0023] The rubber sheet is dragged to or dragged away from the second workbench, and the resistance of the edge of the second workbench to the rubber sheet is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a perspective view of the integrated frame.

[0025] Figure 2 It is a layout view of the first workbench and the second workbench.

[0026] Figure 3 It is a perspective view of the first workbench.

[0027] Figure 4 It is a perspective view of the second workbench.

[0028] Figure 5 It is a perspective view of the first storage device.

[0029] In the figure: 1 integrated frame, 2 first workbench, 21 beam member, 211 first connecting part, 212 first sliding rail, 22 synchronous belt, 23 first rotating driving device, 24 clamping member, 25 roller member, 3 second workbench, 31 base, 32 support frame, 33 second sliding rail, 34 rack, 36 gear, 37 second rotating driving device, 4 first storage device, 41 bottom plate member, 42 side plate member, 43 leg member. DETAILED DESCRIPTION

[0030] As Figure 1 and Figure 2As shown, the film feeding and discharging bench group saving site area comprises an integrated frame 1, a first workbench 2 and a second workbench 3, the first workbench 2 and the second workbench 3 are integrated in the integrated frame 1, and the first workbench 2 and the second workbench 3 are distributed according to the layout of one above the other; here, the above and below refer to the relationship of height, which can be adjusted to the state of staggered with each other, and also can be adjusted to the state of one directly above the other. The first workbench 2 and the second workbench 3 exist a shared work station. The first workbench 2 and the second workbench 3 can be relatively moved, for at least one of the first workbench 2 and the second workbench 3 to move away from the shared work station. The shared work station refers to a spatial position of above and below, when the first workbench 2 and the second workbench 3 are both in the shared work station, the heights of the two are different, but the projections of the two on the horizontal plane are all or partially coincident. The first workbench 2 is used for placing the cured material (cured rubber sheet), and the second workbench is used for placing the raw material, placing the rubber sheet before vulcanization, for temporary storage of the raw material. This layout scheme of the first workbench and the second workbench is beneficial to improve the space utilization and save the site area. In addition to carrying the technical features claimed in the claims of the present application such as the first workbench 2 and the second workbench 3, the integrated frame 1 can also carry the necessary equipment for automatic production, such as a mechanical hand and related jigs on the mechanical hand. The integrated frame 1 has the beneficial effect of facilitating overall movement and transfer, and the production and debugging of the equipment can be carried out in the equipment production workshop, and then assembled into the rubber production workshop.

[0031] As Figure 2 and Figure 3As shown, the beam member 21 is fixed in the integrated frame 1, and the first workbench 2 is slidingly connected to the beam member 21. A first driving mechanism is arranged between the beam member 21 and the first workbench 2, and is used to drive the sliding of the first workbench 2. Two first sliding rails 212 parallel to each other are arranged on the beam member 21, and a sliding block matched with the first sliding rails 212 is arranged on the first workbench 2. The first driving mechanism comprises a synchronous belt 22, a first rotating driving device 23 and a clamping member 24. The synchronous belt 22 is tensioned by two synchronous pulleys, one of which is driven to rotate by the first rotating driving device 23. The clamping member 24 is clamped on the synchronous belt 22, and the clamping member 24 is connected to the first workbench 2, so as to drive the sliding of the first workbench 2 through the movement of the synchronous belt 22. The first rotating driving device 23 can be a motor, or a combination of a motor and a speed reducer. The motor is preferably a type which is convenient and accurate to control the angular position. The beam member 21 is provided with a first connecting portion 211 at each end, and the first connecting portion 211 is detachably connected to the integrated frame 1 by bolts. The integrated frame 1 is composed of a plurality of horizontal and vertical rod members, and the first connecting portion 211 can be connected to the horizontal or vertical rod members by bolts. Roll members 25 are rotatably connected to the two sides of the first workbench 2, and the roll members 25 are perpendicular to the sliding direction of the first workbench. Rubber sheet clinker is laid on the first workbench 2, and in the case that the rubber sheet clinker needs to be unloaded by a mechanical hand and the falling area is below the first workbench 2, the roll members 25 can reduce the resistance of the mechanical hand dragging the rubber sheet clinker (reduce the resistance of the rubber sheet clinker and the edge of the first workbench).

[0032] As Figure 2 and Figure 4As shown, the second workbench 3 is slidingly arranged in the integrated frame 1, and the second workbench 3 is provided with a second driving mechanism for driving the sliding of the second workbench 3, and the sliding direction of the first workbench and the sliding direction of the second workbench 3 are perpendicular. The integrated frame 1 is fixedly connected with a base 31, and the bottom of the base 31 is detachably connected to the integrated frame by bolts. The base 31 is slidingly connected with a support frame 32, and the second workbench 3 is carried on the support frame 32, and the second workbench 3 is located below the first workbench 2. The base 31 is provided with two second sliding rails 33 parallel to each other, and the bottom of the support frame 32 is provided with a sliding block for cooperating with the second sliding rail 33, and the indirect sliding of the second workbench 3 is driven by the sliding of the support frame 32. The second driving mechanism includes a rack 34, a gear 36 and a second rotating driving device 37, which can adopt a motor as the second rotating driving device, or can adopt a combination of a motor and a speed reducer as the rotating driving device, and the motor is preferably a type that is convenient and accurate for controlling angular displacement. The rack 34 is arranged on the base 31, the gear 36 is engaged with the rack 34, the gear 36 is connected to the output shaft of the rotating driving device 37, and the rotating driving device 37 is carried on the support frame 32. Through the support frame 32, the second workbench 3 is elevated, which is beneficial to reduce the lifting stroke requirement of the mechanical hand configured for picking up or placing materials from the second workbench. The second workbench 3 is rotatably connected to the first support frame 32, and the second workbench 3 provides a rotating displacement function, for example, when the rubber sheet needs to be adjusted in direction, the rubber sheet is only placed on the second workbench, and then the direction of the rubber sheet is adjusted by rotating the second workbench 3, which indirectly reduces the requirement of the degree of freedom of the mechanical hand to be configured, and is beneficial to improve the layout of space utilization.

[0033] As shown in Figure 2 and Figure 5 , the integrated frame is provided with a first storage device 4, the first storage device 4 is located below the moving path of the first workbench 2, and the first storage device 4 is arranged away from the common work station. The first storage device 4 is convenient for holding the cured rubber sheet. A bottom plate 41, three side plates 42 and four leg pieces 43 are arranged to constitute the first storage device 4, and the bottom of the leg piece 43 is fixedly connected to the bottom of the integrated frame inside by bolts.

[0034] As shown in Figure 2 , the integrated frame 1 is provided with a second storage device 5, and the second storage device is located below the moving path of the second workbench 3, and the second storage device is arranged away from the common work station. The second storage device 5 is used for storing some films torn from the rubber sheet.

[0035] In the integrated frame 1, some related mechanical hands and tools of automatic operation can be further configured according to actual operation requirements.

Claims

1. A film loading and unloading station group which saves floor space, characterized in that, The integrated frame, the first workbench and the second workbench are integrated, the first workbench and the second workbench are arranged one above the other, and the first workbench and the second workbench share a work station; The first workbench and the second workbench are capable of relative movement, and at least one of the first workbench and the second workbench is moved away from the shared work station.

2. The space-saving film loading and unloading station set according to claim 1, characterized in that The integrated frame is fixedly connected with a beam, and the first workbench is slidingly connected to the beam.

3. The space-saving film loading and unloading station set of claim 1, wherein, The first workbench and the second workbench are both slidingly arranged in the integrated frame, the first workbench is provided with a first driving mechanism for driving the sliding movement of the first workbench, the second workbench is provided with a second driving mechanism for driving the sliding movement of the second workbench, and the sliding direction of the first workbench is perpendicular to the sliding direction of the second workbench.

4. The space-saving film loading and unloading station set according to claim 3, characterized in that The integrated frame is fixedly connected with a base; The base is slidingly connected with a support frame, the second workbench is carried on the support frame, and the second workbench is located below the first workbench.

5. The space-saving film loading and unloading station set according to claim 4, characterized in that The second workbench is rotationally connected to the first support frame.

6. The space-saving film loading and unloading station set of claim 3, wherein, The integrated frame is provided with a first storage device, the first storage device is located below the moving path of the first workbench, and the first storage device is arranged away from the shared work station.

7. The space-saving film loading and unloading station set of claim 3, wherein, The integrated frame is provided with a second storage device, the second storage device is located below the moving path of the second workbench, and the second storage device is arranged away from the shared work station.

8. The space-saving film loading and unloading station set according to claim 3, characterized in that Roller members are rotationally connected to the two sides of the first workbench, and the roller members are perpendicular to the sliding direction of the first workbench.