Bonding and discharging all-in-one machine for composite materials

Abstract

The utility model relates to the technical field of composite material bonding equipment, and provides a composite material bonding and blanking all-in-one machine which comprises a rack, and a material table is arranged on the rack; the discharging assembly is arranged on the machine frame; the wave generating wheel is arranged on the rack, a wave generating opening is formed in the material table, and the wave generating wheel is located in the wave generating opening; the knurling roller is arranged on the material table through a supporting frame, and the knurling roller and the impeller are oppositely arranged; the height adjusting mechanism is arranged on the supporting frame, and the height adjusting mechanism is used for adjusting the height of the embossing roller. According to the technical scheme, the problem that in the prior art, the welding depth of the knurling roller of welding equipment cannot be adjusted is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to composite material bonding equipment technical field, specifically, relate to a kind of for composite material bonding blanking integrated machine. BACKGROUND

[0002] Now, people's requirements for life tool are higher and higher, the common tool for cleaning floor or other position is replaced by wash-free mop, and the existing mop pad generally includes multiple layers of materials, at least including a cleaning layer for contacting the ground for cleaning, a hook-and-loop layer for bonding with the mop board and an intermediate layer between the two layers for absorbing water or cleaning agent, and the main performance is determined by the thickness of the intermediate layer.

[0003] The above-mentioned multiple layers of materials are connected into one body by welding, but in the production process, the thickness of the intermediate layer is adjusted according to the requirements of customers, and the multiple layers of materials are stitched after being stacked by manual work, and some are welded by equipment, but the welding depth of the embossing roller of the welding equipment is not adjustable, which causes the intermediate layer to be layered during use, and the use is inconvenient. In production, after the cutting step, the cutting edge is prone to fly hair and wire drawing problems. SUMMARY

[0004] The utility model provides a kind of for composite material bonding blanking integrated machine, solve the problem that the welding depth of the embossing roller of welding equipment in the related art is not adjustable.

[0005] The technical scheme of the utility model is as follows:

[0006] A kind of for composite material bonding blanking integrated machine, comprising

[0007] A rack is provided with a material table on the rack;

[0008] A blanking assembly is arranged on the rack;

[0009] A wave generating wheel is arranged on the rack, a wave generating port is arranged on the material table, and the wave generating wheel is located in the wave generating port;

[0010] An embossing roller is arranged on the material table by a support frame, and the embossing roller is arranged opposite to the wave generating wheel; and

[0011] A height adjusting mechanism is arranged on the support frame, and the height adjusting mechanism is used to adjust the height of the embossing roller.

[0012] Further technical scheme, the height adjusting mechanism comprises

[0013] A telescopic rod is arranged on one end of the support frame, and the other end is connected with a clamping block;

[0014] A spring is sleeved on the telescopic rod, one end of the spring is in abutment with the support frame, and the other end of the spring is used for being in abutment with the clamping block.

[0015] A mounting block is used for clamping the clamping block, and the embossing roller is rotationally arranged on the mounting block.

[0016] Further technical solutions are that the blanking assembly comprises

[0017] A plurality of conveying rollers are arranged, and the plurality of conveying rollers are respectively used for conveying materials of different layers.

[0018] A laminating roller is rotationally arranged at one end of the material table, and an upper end of the laminating roller is flush with a surface of the material table.

[0019] A pressing roller is used for jointly acting with the laminating roller to drive the multilayer materials to move.

[0020] Further technical solutions are that the blanking assembly further comprises

[0021] A cutting knife is movably arranged on the rack and located at one side of the embossing roller.

[0022] A deburring assembly is arranged beside the cutting knife.

[0023] Further technical solutions are that the deburring assembly comprises

[0024] A pressing rod is arranged beside the cutting knife, and the pressing rod moves with the cutting knife.

[0025] A first moving rail is arranged on the rack.

[0026] A second moving rail is perpendicular to the first moving rail, the second moving rail is arranged on the first moving rail through a first sliding block, and the pressing rod and the cutting knife are arranged on the second moving rail through a second sliding block.

[0027] Further technical solutions are that the blanking assembly further comprises

[0028] A mechanical arm.

[0029] A clamping jaw is arranged at one end of the mechanical arm, and the clamping jaw is used for transferring the cut floor mat into a storage basket.

[0030] Working principles and beneficial effects of the utility model are as follows:

[0031] The material table on the rack is used for placing materials, the multi-layer materials are moved on the material table, the blanking assembly is used for conveying the multi-layer materials on the material table, the wave emitting wheel is used for emitting ultrasonic waves, the multi-layer materials pass through the wave emitting wheel and the embossing roller after being overlapped, the wave emitting wheel makes the multi-layer materials between the wave emitting wheel and the embossing roller be pressed into the shape on the embossing roller, the height adjusting mechanism is used for adjusting the height of the embossing roller, adjusting the gap between the embossing roller and the wave emitting wheel, after the thickness of the multi-layer materials changes, the position of the embossing roller is adjusted along with the thickness of the multi-layer materials, so that the welding position is adjusted. BRIEF DESCRIPTION OF DRAWINGS

[0032] The utility model will be described further in detail below in combination with the drawings and specific embodiments.

[0033] Figure 1 It is the structure schematic diagram of the utility model;

[0034] Figure 2 It is the structure section view schematic diagram of the utility model;

[0035] Figure 3 It is the material table part section view schematic diagram of the utility model;

[0036] Figure 4 It is the embossing roller section view schematic diagram of the utility model;

[0037] Figure 5 It is the structure schematic diagram of the utility model card block and installation block;

[0038] In the drawing: 10, rack, 20, material table, 21, wave emitting wheel, 22, wave emitting mouth, 23, embossing roller, 24, support frame, 30, blanking assembly, 31, conveying roller, 32, superposition roller, 33, press roller, 40, height adjusting mechanism, 41, telescopic link, 42, card block, 43, spring, 44, installation block, 50, cutting knife, 60, deburring assembly, 61, ironing rod, 62, first moving rail, 63, second moving rail, 64, first sliding block, 65, second sliding block, 71, mechanical arm, 72, clamping jaw. DETAILED DESCRIPTION

[0039] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are involved in the protection scope of the utility model.

[0040] Embodiment 1

[0041] As Figures 1-5As shown, the embodiment proposes a composite material bonding and blanking all-in-one machine, which comprises

[0042] A rack 10, on which a material table 20 is arranged;

[0043] A blanking assembly 30 arranged on the rack 10;

[0044] A wave-emitting wheel 21 arranged on the rack 10, the material table 20 is provided with a wave-emitting port 22, and the wave-emitting wheel 21 is located in the wave-emitting port 22;

[0045] An embossing roller 23 arranged on the material table 20 through a support frame 24, and the embossing roller 23 is arranged opposite to the wave-emitting wheel 21; and

[0046] A height adjusting mechanism 40 arranged on the support frame 24, and the height adjusting mechanism 40 is used to adjust the height of the embossing roller 23.

[0047] In the embodiment, in order to solve the problem that the welding depth of the embossing roller of the welding equipment cannot be adjusted, a composite material bonding and blanking all-in-one machine is designed. The material table 20 on the rack 10 is used to place materials, and the multi-layer materials are moved on the material table 20. The blanking assembly 30 is used to deliver the multi-layer materials on the material table 20. The wave-emitting wheel 21 is used to emit ultrasonic waves. After the multi-layer materials are overlapped, they pass through the wave-emitting wheel 21 and the embossing roller 23. The wave-emitting wheel 21 acts so that the multi-layer materials between the embossing roller 23 and the wave-emitting wheel 21 are pressed into the shape on the embossing roller 23. The height adjusting mechanism 40 is used to adjust the height of the embossing roller 23, adjust the gap between the embossing roller 23 and the wave-emitting wheel 21, and adjust the position of the embossing roller 23 after the thickness of the multi-layer materials changes, so that the welding position is adjusted.

[0048] As shown in the Figures 1-5 The height adjusting mechanism 40 comprises

[0049] A telescopic rod 41, one end of which is arranged on the support frame 24, and the other end is connected with a clamping block 42;

[0050] A spring 43, which is sleeved on the telescopic rod 41, one end of which abuts against the support frame 24, and the other end is used to abut against the clamping block 42; and

[0051] An installation block 44, which is used to be clamped with the clamping block 42, and the embossing roller 23 is rotationally arranged on the installation block 44.

[0052] In this embodiment, to adjust the height of the embossing roller 23, the telescopic rod 41 can be a telescopic cylinder or a hydraulic cylinder, and a spring is set on the telescopic rod 41 to buffer the force on the embossing roller 23 during operation, allowing the embossing roller 23 to perform ultrasonic welding pressing operations better. The embossing roller 23 is rotatably mounted on the mounting block 44, and mounting blocks 44 are provided at both ends of the embossing roller 23. The mounting blocks 44 are used to engage with the clamping block 42. During the welding pressing of multi-layer materials with different thicknesses, the embossing roller 23 can be directly replaced according to the different thicknesses. The embossing protrusions of the embossing roller 23 have different series of heights. If the thickness of the intermediate layer changes by more than 12mm, the mounting block 44 can be directly removed from the clamping block 42 to replace the embossing roller 23, so as to achieve a better pressing effect.

[0053] like Figures 1-5 As shown, the feeding assembly 30 includes

[0054] Multiple conveyor rollers 31 are provided, and each of the multiple conveyor rollers 31 is used to convey materials of different layers;

[0055] A stacking roller 32 is rotatably mounted at one end of the material platform 20, with its upper end flush with the surface of the material platform 20; and

[0056] The pressure roller 33, together with the stacking roller 32, drives the movement of the multi-layer material.

[0057] In this embodiment, in order to complete the stacking and conveying of multi-layer materials, multiple conveying rollers 31 are provided. Each conveying roller 31 conveys one layer of material. The multi-layer materials are stacked together on the stacking roller 32 to become multi-layer materials. Then, the multi-layer materials move as the stacking roller 32 rotates. The pressure roller 33 presses the multi-layer materials tightly between the pressure roller 33 and the stacking roller 32, so that the stacking of the multi-layer materials is more flat. As the stacking roller 32 rotates, the multi-layer materials move on the material platform 20.

[0058] like Figures 1-5 As shown, it also includes

[0059] The cutter 50 is movably mounted on the frame 10, located on one side of the embossing roller 23; and

[0060] The deburring component 60 is located next to the cutter 50.

[0061] In this embodiment, to meet the different length requirements of the mop pads, a cutter 50 is provided on the frame 10. The cutter 50 cuts the multi-layered material after welding and pressing to the required length of the mop pad. The deburring assembly 60 is used to remove the burrs and rough edges from the cut mop pads.

[0062] As Figures 1-5 shown, the deburring assembly 60 comprises

[0063] a pressing rod 61 arranged beside the cutter 50, the pressing rod 61 moving along with the cutter 50;

[0064] a first moving rail 62 vertically moving on the frame 10;

[0065] a second moving rail 63 perpendicular to the first moving rail 62, the second moving rail 63 being arranged on the first moving rail 62 through a first sliding block 64, and the pressing rod 61 and the cutter 50 being arranged on the second moving rail 63 through a second sliding block 65.

[0066] In the embodiment, in order to realize the movement of the pressing rod 61 and the cutter 50, the first moving rail 62 and the second moving rail 63 are arranged on the frame 10, the second moving rail 63 moving along the length direction of the first moving rail 62, and the pressing rod 61 and the cutter 50 moving along the length direction of the second moving rail 63. The first moving rail 62 moves along the vertical direction of the frame 10, so that the distance between the cutter 50 and the pressing rod 61 and the multi-layer material (the floor mat) changes, and the multi-layer material (the floor mat) is subsequently conveyed and collected.

[0067] As Figures 1-5 shown, the deburring assembly 60 comprises

[0068] a mechanical arm 71;

[0069] a clamping jaw 72 arranged at one end of the mechanical arm 71, the clamping jaw 72 being used for transferring the cut floor mat into a storage basket.

[0070] In the embodiment, in order to reduce manual operation, the mechanical arm 71 is arranged beside the frame 10, and the clamping jaw 72 arranged at the front end of the mechanical arm 71 is used for clamping the cut floor mat and transferring the floor mat into the storage basket for storage.

[0071] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A composite material bonding and feeding integrated machine, characterized in that, include A frame (10) is provided with a material platform (20); A feeding assembly (30) is disposed on the frame (10); A wave generator (21) is mounted on the frame (10), and a wave generator port (22) is provided on the material platform (20). The wave generator (21) is located inside the wave generator port (22). Embossing roller (23), the embossing roller (23) is mounted on the material table (20) by a support frame (24), the embossing roller (23) is arranged opposite to the wave generator (21); and A height adjustment mechanism (40) is provided on the support frame (24), and the height adjustment mechanism (40) is used to adjust the height of the embossing roller (23).

2. The composite material bonding and feeding integrated machine according to claim 1, characterized in that, The height adjustment mechanism (40) includes The telescopic rod (41) has one end mounted on the support frame (24) and the other end connected to a locking block (42); A spring (43) is sleeved on the telescopic rod (41), with one end abutting against the support frame (24) and the other end abutting against the locking block (42); and Mounting block (44) is used to engage with the locking block (42), and the embossing roller (23) is rotatably mounted on the mounting block (44).

3. The composite material bonding and feeding integrated machine according to claim 2, characterized in that, The feeding assembly (30) includes Multiple conveyor rollers (31) are provided, and each of the multiple conveyor rollers (31) is used to convey materials of different layers; A stacking roller (32) is rotatably disposed at one end of the material table (20), the upper end of the stacking roller (32) being flush with the surface of the material table (20); and The pressure roller (33) and the stacking roller (32) work together to move the multi-layer material.

4. The composite material bonding and feeding integrated machine according to claim 1, characterized in that, Also includes A cutter (50) is movably mounted on the frame (10) and located on one side of the embossing roller (23); and A deburring assembly (60) is disposed next to the cutter (50).

5. The composite material bonding and feeding integrated machine according to claim 4, characterized in that, The deburring component (60) includes A heating rod (61) is provided next to the cutter (50), and the heating rod (61) moves with the cutter (50); The first moving rail (62) is disposed on the frame (10); The second moving rail (63) is perpendicular to the first moving rail (62). The second moving rail (63) is mounted on the first moving rail (62) via a first slider (64). The heating rod (61) and the cutter (50) are mounted on the second moving rail (63) via a second slider (65).

6. The composite material bonding and feeding integrated machine according to claim 4, characterized in that, Also includes robotic arm (71); A gripper (72) is provided at one end of the robotic arm (71) and is used to transfer the cut mop pads into the storage basket.

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