Waste barrel pressing device
By designing a waste barrel pressing device, a semi-automatic pressing of waste barrels is achieved using hydraulic cylinders and position detection switches, which solves the problem of difficult disposal of waste barrels, improves pressing efficiency and safety, and reduces transportation costs.
Patent Information
- Application Number
- CN202423098459.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing technologies make it difficult to dispose of scrapped barrels. Cutting them generates a lot of dust and noise and poses a high risk. Even after cutting, the barrels are still quite large, resulting in high transportation costs and making them difficult to dispose of effectively.
Design a waste barrel pressing device that uses a hydraulic cylinder and position detection switches to achieve semi-automatic pressing of waste barrels. The movement of the hydraulic cylinder is controlled by setting first, second and third position detection switches, and combined with an overflow valve to protect the cylinder seals, so as to achieve efficient crushing of waste barrels.
It improves the efficiency of waste barrel pressing, reduces operational risks, ensures stable and safe operation of the equipment, reduces transportation volume, and lowers transportation costs.
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Figure CN223559154U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a pressing equipment field, concretely relates to a waste barrel pressing device. BACKGROUND
[0002] The factory mainly produces 58 products of three categories of acid, ketone and ester, all products are liquid, and most customers need 200 liter barrel loading, and the barrel needs to be recycled by the company, 70% of the barrels can be reused, 30% of the barrels are caused by transportation collision, cause scratch, depression, galvanized layer fall-off and other phenomena, these barrels all need to be scrapped by the factory, the scrapped barrels are cleaned and qualified and disposed by the third party, due to the large volume of the barrel, the transportation cost is much higher than the residual value of the barrel, which leads to the difficulty of the implementation of the scheme, and the factory waste barrels are more and more.
[0003] The existing scheme is to cut the barrel into four pieces by using an angle grinder, it is found that cutting causes a lot of dust and noise, the risk of cutting by the angle grinder is very high, at least 20 minutes are needed to process one barrel, and the volume is not small after being cut into four pieces, so the scheme is also difficult to implement, and the disposal of the scrapped barrels brings great problems to the factory.
[0004] Therefore, there is a need in the art for a new technical solution to solve the above problems. SUMMARY
[0005] In order to improve or solve the technical problems that the scrapped barrel is difficult to handle in the prior art, the utility model provides a waste barrel pressing device. The waste barrel pressing device comprises a pressure bearing bottom plate adapted to support a waste barrel, an upper support plate arranged opposite to the pressure bearing bottom plate, an upper pressing plate arranged between the pressure bearing bottom plate and the upper support plate in a liftable manner, a hydraulic oil cylinder connected to the upper pressing plate and configured to drive the upper pressing plate to approach or move away from the pressure bearing bottom plate, a reversing valve and an overflow valve connected to the hydraulic oil cylinder, a first position detection switch, a second position detection switch and a third position detection switch arranged on the upper pressing plate, the first position detection switch being configured to control the reversing valve to reverse when the upper pressing plate is at a first predetermined distance from the pressure bearing bottom plate, the second position detection switch being configured to control the reversing valve to reverse when the upper pressing plate is at a second predetermined distance from the upper support plate, and the third position detection switch being configured to control the overflow valve to open when the upper pressing plate is at a third predetermined distance from the pressure bearing bottom plate, the third predetermined distance being smaller than the first predetermined distance.
[0006] In the waste barrel pressing device, the upper pressing plate is driven by the hydraulic oil cylinder to move towards the pressure bearing bottom plate, so that the waste barrel on the pressure bearing bottom plate is pressed flat, facilitating the transportation of the waste barrel. The reversing valve is used for controlling the reciprocating operation of the hydraulic oil cylinder, and the overflow valve is used for releasing the oil pressure of the hydraulic oil cylinder, preventing the oil pressure from rising sharply and causing damage to the oil cylinder seal. When the first position detection switch is at a first predetermined distance from the pressure bearing bottom plate, i.e. when the waste barrel pressing is completed, the reversing valve is reversed, and the hydraulic oil cylinder drives the upper pressing plate away from the pressure bearing bottom plate. When the second position detection switch is at a second predetermined distance from the upper support, i.e. when the hydraulic oil cylinder is reset, the reversing valve is reversed, and the hydraulic oil cylinder drives the upper pressing plate to approach the pressure bearing bottom plate to press the waste barrel. When the third position detection switch is at a distance from the pressure bearing bottom plate that is less than the first predetermined distance, i.e. when the first position detection switch fails, the hydraulic oil cylinder continues to drive the upper pressing plate to move downward, the overflow valve is opened, the hydraulic oil flows back to the hydraulic oil tank, and the oil pressure is released, thereby protecting the oil cylinder seal. Through the above setting, the waste barrel pressing device of the utility model sets the first position detection switch and the second position detection switch, can realize the semi-automatic pressing of the waste barrel, and has high pressing efficiency; the third position detection switch realizes overpressure protection, the device runs stably, safely and reliably.
[0007] Further, a delay timer is arranged between the second position detection switch and the reversing valve, and the delay timer is configured to control the reversing valve to reverse after delaying for a first predetermined time.
[0008] Further, the first predetermined time ranges from 15 seconds to 60 seconds.
[0009] Further, it further comprises a frame body, the pressure bearing bottom plate and the hydraulic oil cylinder are installed in the frame body; positioning rods corresponding to the first position detection switch and the third position detection switch are arranged on the frame body, and the first position detection switch, the second position detection switch and the third position detection switch are proximity switches.
[0010] Further, the third position detection switch is higher than the first position detection switch by a fourth predetermined distance in the up-down direction.
[0011] Further, the fourth predetermined distance is 10 mm,
[0012] Further, a just-in-place baffle suitable for abutting against the waste barrel is arranged on the pressure bearing bottom plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] (1) through the first position detection switch and the second position detection switch are set, can realize the semi-automatic pressing of the waste barrel, the pressing efficiency is high, the third position detection switch realizes the overpressure protection, the device runs stably, safely and reliably;
[0015] (2) through the setting of the time delay, the second position detection switch is delayed for a first predetermined time after being in place, the reversing valve is reversed, and the feeding of the waste barrel is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0016] The preferred embodiments of the present application will be described below with reference to the accompanying drawings, in which:
[0017] Figure 1 is a schematic view of an embodiment of a waste barrel pressing device of the present application.
[0018] LIST OF REFERENCE NUMERALS: 1, frame body; 2, pressure bearing bottom plate; 3, upper pressing plate; 4, hydraulic oil cylinder; 5, reversing valve; 6, overflow valve; 7, first position detection switch; 8, second position detection switch; 9, third position detection switch; 10, hydraulic control box; 11, positioning rod; 12, upper support. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present application will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present application, and are not intended to limit the protection scope of the present application.
[0020] It should be noted that in the description of the present application, the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicate the direction or positional relationship of the terms based on the direction or positional relationship shown in the drawings, which is only for the convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0021] In addition, it should also be noted that in the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0022] In order to improve or solve the technical problems of the prior art that the scrapped barrel is difficult to handle, the utility model provides a kind of waste barrel pressing device. The waste barrel pressing device includes: pressure bearing bottom plate 2, suitable for supporting waste barrel;Upper support 12, with pressure bearing bottom plate 2 is arranged opposite;Upper pressing plate 3, is arranged between pressure bearing bottom plate 2 and upper support 12 in a liftable manner;Hydraulic cylinder 4, with upper pressing plate 3 is connected and is configured to drive upper pressing plate 3 to be close to or away from pressure bearing bottom plate 2;Hydraulic cylinder 4 is connected with reversing valve 5 and overflow valve 6, first position detection switch 7, second position detection switch 8 and third position detection switch 9 are arranged on upper pressing plate 3;First position detection switch 7 is configured to control reversing valve 5 to reverse when upper pressing plate 3 is at a first predetermined distance from pressure bearing bottom plate 2;Second position detection switch 8 is configured to control the reversing valve 5 to reverse when the upper pressing plate 3 is at a second predetermined distance from the upper support 12;Third position detection switch 9 is configured to control the overflow valve 6 to open when the upper pressing plate 3 is at a third predetermined distance from the pressure bearing bottom plate 2, and the third predetermined distance is less than the first predetermined distance.
[0023] Figure 1 It is an embodiment of the utility model of a kind of waste barrel pressing device. As shown in Figure 1 One or more embodiments, the utility model of a kind of waste barrel pressing device includes frame 1, pressure bearing bottom plate 2, upper pressing plate 3, upper support 12, hydraulic cylinder 4 and position detection switch.
[0024] Continue to refer to Figure 1 Frame 1 is generally rectangular frame 1. Frame 1 is welded with H-shaped steel, and has high pressure bearing strength. H-shaped steel is arranged on the top and bottom of frame 1. Upper support 12 is arranged on the top of frame 1 for mounting and fixing hydraulic cylinder 4. Pressure bearing bottom plate 2 is arranged on the bottom of frame 1. Further, supports are arranged on the side of frame 1. Hydraulic cylinder 4 is controlled by hydraulic control box 10, and hydraulic control box 10 is mounted on the support. Further, hydraulic cylinder 4 is connected with hydraulic control box 10 through reversing valve 5 and overflow valve 6. Reversing valve 5 is used to adjust the extension and reversion of hydraulic cylinder 4, and overflow valve 6 is used to adjust the oil pressure of hydraulic cylinder 4. Hydraulic cylinder 4 is connected with upper pressing plate 3 for driving upper pressing plate 3 to rise and fall. Upper pressing plate 3 is arranged opposite to pressure bearing bottom plate 2. Waste barrels are loaded on pressure bearing bottom plate 2 by hand or machine. Hydraulic cylinder 4 drives upper pressing plate 3 to descend to crush the waste barrels. Then, reversing valve 5 is reversed, and hydraulic cylinder 4 drives upper pressing plate 3 to rise. Exemplarily, the height of waste barrel before pressing is 90 cm, and the height of waste barrel after pressing is 15 cm.
[0025] Continue to refer to Figure 1The position detection switch is installed on the upper pressing plate 3, and is a proximity switch. In one or more embodiments, the position detection switch comprises a first position detection switch 7, a second position detection switch 8 and a third position detection switch 9. The first position detection switch 7 and the second position detection switch 8 are linked with the reversing valve 5, and the third position detection switch 9 is linked with the overflow valve 6. Specifically, three positioning rods 11 are arranged on the frame 1, and the lower two positioning rods 11 correspond to the first position detection switch 7 and the third position detection switch 9 respectively, and the positioning rod 11 on the upper support 12 corresponds to the second position detection switch 8. When the upper pressing plate 3 is lowered by the hydraulic cylinder 4, when the first position detection switch 7 approaches the positioning rod 11, i.e. when the upper pressing plate 3 is at a first predetermined distance from the pressure receiving bottom plate 2, the first position detection switch 7 sends a reversing signal to the reversing valve 5, the reversing valve 5 reverses, the hydraulic cylinder 4 resets, and the upper pressing plate 3 rises; when the second position detection switch 8 approaches the positioning rod 11 on the upper support 12, i.e. when the upper pressing plate 3 is at a second predetermined distance from the upper support 12, the second position detection switch 8 sends a reversing signal to the reversing valve 5, the hydraulic cylinder 4 drives the upper pressing plate 3 to descend, and a round of work is completed; when the first position detection switch 7 fails, the upper pressing plate 3 continues to descend, and when the third position detection switch 9 approaches the positioning rod 11, i.e. when the upper pressing plate 3 is at a third predetermined distance from the pressure receiving bottom plate 2, the third position detection switch 9 sends a signal to the overflow valve 6, the overflow valve 6 opens, the hydraulic oil flows back to the oil tank, the oil pressure is released, and the oil cylinder sealing element is protected. It can be understood that the third predetermined distance is less than the first predetermined distance. Specifically, the third position detection switch 9 is higher than the first position detection switch 7 in the up-down direction by a fourth predetermined distance, i.e. the difference between the first predetermined distance and the third predetermined distance is the fourth predetermined distance, so as to control the overflow valve 6 to open when the first position detection switch 7 fails and the upper pressing plate 3 continues to descend. Exemplarily, the fourth predetermined distance can be 10 mm. Alternatively, the third predetermined distance can also be set to 8 mm, 12 mm or other suitable heights.
[0026] Continuing to refer to Figure 1 In one or more embodiments, a time delay device is arranged between the second position detection switch 8 and the reversing valve 5, and the time delay device is configured to control the reversing valve 5 to reverse after a first predetermined time. Specifically, when the upper pressing plate 3 is at a second predetermined distance from the upper support 12, the second position detection switch 8 sends a signal to the time delay device, and the time delay device sends a signal to the reversing valve 5 after a first predetermined time, and the reversing valve 5 reverses. Further, the first predetermined time ranges from 15 seconds to 60 seconds. Exemplarily, the first predetermined time is 15 seconds, 30 seconds and 60 seconds. The value of the first predetermined time depends on the loading time of the waste barrel. Further, a positioning baffle is arranged on the pressure receiving bottom plate 2, and the positioning baffle abuts against the waste barrel to position the waste barrel, so that the waste barrel faces the pressure receiving bottom plate 2 and the upper pressing plate 3.
[0027] The technical scheme of the utility model has been described in combination with the preferred embodiments shown in the drawings, but it is easy for those skilled in the art to understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Those skilled in the art can make equivalent changes or replacements to the related technical features without departing from the principles of the utility model, and the technical schemes after the changes or replacements will all fall within the protection scope of the utility model.
Claims
1. A waste barrel pressing apparatus, characterized by, The application relates to a waste drum pressing device, which comprises the following components: a pressure bottom plate (2) adapted to support a waste drum; an upper support (12) arranged opposite to the pressure bottom plate (2); an upper pressing plate (3) arranged between the pressure bottom plate (2) and the upper support (12) in a lifting manner; a hydraulic oil cylinder (4) connected with the upper pressing plate (3) and configured to drive the upper pressing plate (3) to move close to or away from the pressure bottom plate (2); the hydraulic oil cylinder (4) is connected with a reversing valve (5) and an overflow valve (6); a first position detection switch (7), a second position detection switch (8) and a third position detection switch (9) are arranged on the upper pressing plate (3); the first position detection switch (7) is configured to control the reversing valve (5) to reverse when the upper pressing plate (3) is away from the pressure bottom plate (2) by a first predetermined distance; the second position detection switch (8) is configured to control the reversing valve (5) to reverse when the upper pressing plate (3) is away from the upper support (12) by a second predetermined distance; the third position detection switch (9) is configured to control the overflow valve (6) to open when the upper pressing plate (3) is away from the pressure bottom plate (2) by a third predetermined distance, and the third predetermined distance is smaller than the first predetermined distance.
2. A waste barrel compactor according to claim 1 wherein, A time delay device is arranged between the second position detection switch (8) and the reversing valve (5), and the time delay device is configured to control the reversing valve (5) to reverse after a first predetermined time.
3. A waste barrel compactor according to claim 2, wherein, The first predetermined time ranges from 15 seconds to 60 seconds.
4. The waste barrel compactor of claim 1, wherein, The application further comprises a frame (1), wherein the pressure bottom plate (2) and the hydraulic oil cylinder (4) are arranged in the frame (1); positioning rods (11) corresponding to the first position detection switch (7), the second position detection switch (8) and the third position detection switch (9) are arranged on the frame (1), and the first position detection switch (7), the second position detection switch (8) and the third position detection switch (9) are proximity switches.
5. A waste barrel pressing apparatus as claimed in claim 4, wherein, The third position detection switch (9) is higher than the first position detection switch (7) by a fourth predetermined distance in the up-down direction.
6. A waste barrel compactor according to claim 5 wherein, The fourth predetermined distance is 10 mm.
7. The waste barrel compactor of claim 1, wherein, A positioning baffle adapted to abut against the waste drum is arranged on the pressure bottom plate (2).