Emulsifying, filling and cooling device
By combining the design of the first and second cooling boxes and utilizing the mechanical stirring of the heat-conducting ring and the stirring rod, the problem of uneven cooling of the emulsifier was solved, achieving rapid and uniform cooling and efficient filling of the emulsifier.
Patent Information
- Application Number
- CN202423264315.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing emulsifier cooling devices have poor cooling performance, making it difficult to achieve rapid and uniform cooling, which affects filling efficiency.
The system employs a combination of a first cooling tank and a second cooling tank, along with a heat-conducting ring, a stirring rod, and a distribution pipe, to achieve rapid and uniform cooling of the emulsifier through coolant and mechanical stirring.
It achieves rapid and uniform cooling of emulsifiers, improves cooling effect and work efficiency, and is suitable for emulsifier filling needs.
Smart Images

Figure CN223560029U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to emulsifying agent cooling technical field, concretely is a kind of emulsifying filling cooling device. BACKGROUND
[0002] Asphalt emulsifier is a type of surfactant. Its chemical structure consists of lipophilic group and hydrophilic group. It can be adsorbed on the interface between asphalt particles and water, thereby significantly reducing the free energy of the interface between asphalt and water, so that it constitutes a uniform and stable emulsion of a surfactant. In the production process of emulsifier, a reaction kettle is mainly used to mix the raw materials of each component of the emulsifier at high temperature. The existing emulsifier needs to be filled after production, but the emulsifier just out of the furnace in the reaction kettle has a high temperature and cannot be directly filled, so it needs to be filled at an appropriate temperature, so it needs to be cooled.
[0003] The prior art has the following disadvantages: the asphalt emulsifier filling and cooling device with the application number CN202323536567.4 includes an outer tank, a valve mechanism and a cooling mechanism. The outer tank is fixedly connected with a foot support at the lower side of the outer tank. The outer tank is fixedly connected with a top plate on the upper surface of the outer tank. The outer tank is fixedly connected with a bottom plate on the lower surface of the outer tank. The top plate and the bottom plate are fixedly connected with a support column at the shaft center. The valve mechanism is used to control the output temperature of the asphalt emulsifier. The cooling mechanism is used to cool the asphalt emulsifier. The cooling mechanism is fixedly connected with the side of the support column. The valve mechanism is fixedly connected with the lower surface of the outer tank.
[0004] Although the above-mentioned device can conveniently cool the emulsifier, the cooling mechanism is relatively simple and single, and it is difficult to quickly and uniformly cool the emulsifier during use, so the cooling effect is relatively poor, and it is not convenient to use better. UTILITY MODEL CONTENTS
[0005] In view of the shortcomings of the prior art, the utility model provides an emulsifying filling and cooling device to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an emulsifying filling and cooling device, which comprises a first cooling box, a water inlet is arranged on one side of the first cooling box, a drain outlet is arranged on one side of the first cooling box, a cover plate is arranged on the top of the first cooling box, a feed inlet is arranged on the top of the cover plate, a motor is fixedly installed on the top of the cover plate, a shaft rod is arranged on one end of the motor, a stirring rod is fixedly installed on the shaft rod, and a second cooling box is fixedly installed on the bottom of the first cooling box.
[0007] As a preferred technical scheme of the utility model, the first cooling box comprises a cooling cavity, a storage cavity, a heat conduction ring and a through hole, the first cooling box is internally provided with the cooling cavity, the inside of the cooling cavity is provided with the storage cavity, the inside of the cooling cavity is provided with the heat conduction ring, the inside of the heat conduction ring is provided with the through hole, the cooling cavity is communicated with the water inlet and the water outlet, and the inner and outer walls of the storage cavity and the heat conduction ring are all made of aluminum alloy material.
[0008] As a preferred technical scheme of the utility model, the heat conduction ring is provided with multiple heat conduction rings, and the multiple heat conduction rings are symmetrically distributed in the inside of the cooling cavity.
[0009] As a preferred technical scheme of the utility model, the feed inlet is communicated with the storage cavity.
[0010] As a preferred technical scheme of the utility model, the stirring rod is provided with multiple stirring rods, and the multiple stirring rods are uniformly and symmetrically distributed on the outer wall of the shaft rod.
[0011] As a preferred technical scheme of the utility model, the second cooling box comprises a material guiding control valve, a shunt pipe and a discharge port, the top of the second cooling box is provided with the material guiding control valve, one side of the material guiding control valve is fixedly connected with the shunt pipe, the bottom of the second cooling box is provided with the discharge port, the water inlet and the water outlet are arranged on one side of the second cooling box and the first cooling box, and the material guiding control valve is connected with the bottom of the first cooling box.
[0012] As a preferred technical scheme of the utility model, the shunt pipe is provided with multiple shunt pipes, and the multiple shunt pipes are symmetrically distributed around the material guiding control valve, and the two ends of the shunt pipe are communicated with the material guiding control valve and the discharge port respectively.
[0013] Compared with the prior art, the utility model provides an emulsion filling and cooling device, which has the following advantages
[0014] Beneficial effects:
[0015] 1、the emulsion filling and cooling device, through setting first cooling box, water inlet, water outlet, cooling cavity, heat conduction ring and through hole cooperation, convenient for the quick heat exchange cooling of the inside emulsifier of storage cavity, simultaneously setting motor, shaft and stirring rod cooperation, through the work of drive motor, can rotate the shaft and drive the stirring rod to rotate, can make the emulsifier more uniform and sufficient heat exchange work, improve its cooling effect.
[0016] 2. The emulsified filling and cooling device, through the cooperation of the second cooling box, the material guiding control valve and the shunt pipe, the emulsifier can be dispersed, heat exchanged and cooled through the material guiding control valve and the shunt pipe, heat exchange can be more sufficient, the cooling effect can be further improved, and the cooling work efficiency can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the utility model;
[0018] Figure 2 It is a first cooling box sectional structure schematic view of the utility model;
[0019] Figure 3 It is a cover plate bottom structure schematic view of the utility model;
[0020] Figure 4 It is a second cooling box sectional structure schematic view of the utility model.
[0021] In the drawing: 1, first cooling box; 101, cooling cavity; 102, storage cavity; 103, heat conducting ring; 104, through hole; 2, water inlet; 3, drain outlet; 4, cover plate; 5, feed inlet; 6, motor; 7, shaft; 8, stirring rod; 9, second cooling box; 901, material guiding control valve; 902, shunt pipe; 903, discharge outlet. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1-4 In the embodiment, an emulsified filling and cooling device comprises a first cooling box 1, a water inlet 2 is arranged on one side of the first cooling box 1, a drain outlet 3 is arranged on one side of the first cooling box 1, a cover plate 4 is arranged on the top of the first cooling box 1, a feed inlet 5 is arranged on the top of the cover plate 4, a motor 6 is fixedly installed on the top of the cover plate 4, a shaft 7 is arranged on one end of the motor 6, a stirring rod 8 is fixedly installed on the shaft 7, and a second cooling box 9 is fixedly installed on the bottom of the first cooling box 1.
[0024] Refer to Figure 1 and Figure 2The first cooling box 1 comprises a cooling cavity 101, a storage cavity 102, a heat conduction ring 103 and a through hole 104. The first cooling box 1 is internally provided with the cooling cavity 101. The cooling cavity 101 is internally provided with the storage cavity 102. The cooling cavity 101 is internally provided with the heat conduction ring 103. The heat conduction ring 103 is internally provided with the through hole 104. The cooling cavity 101 is in communication with the water inlet 2 and the water outlet 3. The inner and outer walls of the storage cavity 102 are made of aluminum alloy material. The heat conduction ring 103 is provided with a plurality of heat conduction rings, which are symmetrically distributed in the cooling cavity 101. The through hole 104 is provided with a plurality of through holes, which are uniformly distributed in the heat conduction ring 103.
[0025] Specifically, the cooling liquid can be conveniently injected into the cooling cavity 101, and the material in the storage cavity 102 can be conveniently heat-exchanged and cooled.
[0026] Referring to Figure 1 and Figure 2 , the feeding port 5 is in communication with the storage cavity 102.
[0027] Specifically, the emulsifier can be conveniently injected and cooled.
[0028] Referring to Figure 3 , the stirring rod 8 is provided with a plurality of stirring rods, which are uniformly and symmetrically distributed on the outer wall of the shaft 7.
[0029] Specifically, the driving motor 6 can work to rotate the shaft 7 and drive the stirring rod 8 to rotate, so that the heat exchange of the emulsifier is more uniform and sufficient.
[0030] Referring to Figure 1 and Figure 4 , the second cooling box 9 comprises a material guiding control valve 901, a shunt pipe 902 and a discharge port 903. The second cooling box 9 is provided with the material guiding control valve 901 at the top. The material guiding control valve 901 is fixedly connected with the shunt pipe 902 on one side. The second cooling box 9 is provided with the discharge port 903 at the bottom. The second cooling box 9 and the first cooling box 1 are provided with the water inlet 2 and the water outlet 3 on one side. The material guiding control valve 901 is connected with the bottom of the first cooling box 1. The shunt pipe 902 is provided with a plurality of shunt pipes, which are symmetrically distributed around the material guiding control valve 901. The two ends of the shunt pipe 902 are in communication with the material guiding control valve 901 and the discharge port 903, respectively.
[0031] Specifically, the emulsifier can be conveniently heat-exchanged and cooled, the cooling effect can be further improved, and the working efficiency can be improved.
[0032] The working principle and use process of the utility model: the operator injects material to the feed inlet 5, then can inject cooling liquid to the inside of cooling cavity 101 through water inlet 2, can control motor 6 to work simultaneously, the rotating shaft 7 is convenient for driving stirring rod 8 to rotate, can make the inside material to carry out more quick and even heat exchange work, after completing preliminary heat exchange cooling, can make the inside material of first cooling tank 1 pass through guide control valve 901 and lead into the inside of shunt pipe 902 through opening guide control valve 901, pass through shunt pipe 902 and carry out shunt, can further improve the cooling effect of emulsifier to cooling liquid in the inside of second cooling tank 9, then can discharge emulsifier through discharge port 903, fill and collect.
[0033] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. An emulsion filling and cooling apparatus comprising a first cooling tank (1), characterized in that: The first cooling box (1) is provided with a water inlet (2) on one side, and is provided with a water outlet (3) on one side, and is provided with a cover plate (4) on the top, and the cover plate (4) is provided with a feeding port (5) on the top, and the cover plate (4) is fixedly installed with a motor (6) on the top, and the motor (6) is provided with a shaft (7) on one end, and the shaft (7) is fixedly installed with a stirring rod (8), and the first cooling box (1) is fixedly installed with a second cooling box (9) on the bottom.
2. An emulsion filling and cooling apparatus according to claim 1, wherein: The first cooling box (1) comprises a cooling cavity (101), a storage cavity (102), a heat conducting ring (103) and a through hole (104), the first cooling box (1) is provided with a cooling cavity (101) inside, the cooling cavity (101) is provided with a storage cavity (102) on the inner side, the cooling cavity (101) is provided with a heat conducting ring (103) inside, the heat conducting ring (103) is provided with a through hole (104) inside, the cooling cavity (101) is communicated with the water inlet (2) and the water outlet (3), and the storage cavity (102) is made of aluminum alloy material.
3. An emulsion filling and cooling apparatus according to claim 2, wherein: The heat conducting ring (103) is provided with a plurality of heat conducting rings, which are symmetrically distributed inside the cooling cavity (101), and the through hole (104) is provided with a plurality of through holes, which are uniformly distributed inside the heat conducting ring (103).
4. The emulsification, filling and cooling apparatus of claim 1, wherein: The feeding port (5) is communicated with the storage cavity (102).
5. An emulsion filling and cooling apparatus according to claim 1, wherein: The stirring rod (8) is provided with a plurality of stirring rods, which are uniformly and symmetrically distributed on the outer wall of the shaft (7).
6. An emulsion filling and cooling apparatus according to claim 1, wherein: The second cooling box (9) comprises a material guiding control valve (901), a shunt pipe (902) and a discharge port (903), the second cooling box (9) is provided with a material guiding control valve (901) on the top, the material guiding control valve (901) is fixedly connected with a shunt pipe (902) on one side, the second cooling box (9) is provided with a discharge port (903) on the bottom, and the second cooling box (9) is provided with a water inlet (2) and a water outlet (3) on one side, and the material guiding control valve (901) is connected with the bottom of the first cooling box (1).
7. An emulsion filling and cooling apparatus according to claim 6, wherein: The shunt pipe (902) is provided with a plurality of shunt pipes, which are symmetrically distributed around the material guiding control valve (901), and the shunt pipe (902) is communicated with the material guiding control valve (901) and the discharge port (903) at both ends.
Citation Information
Patent Citations
Asphalt emulsifier filling and cooling device
CN221477813U