Dry sludge storage bin

By using components such as pressure-reducing cones and pushers in the dry sludge storage silo, the problem of dry sludge clumping was solved, achieving smooth discharge and efficient conveying, and improving the overall efficiency and system stability of dry sludge treatment.

CN223560312UActive Publication Date: 2025-11-18CHINA RAILWAY WATER GRP CO LTD +1
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Patent Information

Application Number
CN202423295327.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-18
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Dry sludge is prone to clumping during storage, which can lead to poor discharge or even blockage of the discharge port, affecting continuous conveying and processing efficiency.

Method used

The design incorporates components such as a pressure-reducing cone, a pusher, a receiving assembly, and a screw conveyor within a rectangular hopper. By using an inclined rectangular plate to form a dihedral, the sludge is evenly distributed while maintaining flow gaps. The pusher scrapes the sludge to the discharge port, and the receiving assembly efficiently transports it to the next piece of equipment.

Benefits of technology

It effectively prevents dry sludge from clumping, ensures smooth discharge, improves storage and conveying efficiency, reduces equipment maintenance costs, and enhances system stability and continuous operation capability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dry sludge storage, in particular to a dry sludge storage bin which comprises a rectangular bin, a distributing assembly, a pushing assembly and a receiving assembly, and a connector connected with a sludge feeding port is formed in the top of the rectangular bin; the material distributing assembly comprises a pressure reducing cone, the pressure reducing cone is located under the connector and comprises two rectangular plates, the side walls of the long sides of the two rectangular plates are connected with each other, the two rectangular plates form a dihedral angle, an opening of the dihedral angle faces one side of the bottom of the rectangular bin, and the side walls of the two opposite short sides of the rectangular plates are connected with the two opposite side walls of the rectangular bin. A flowing gap allowing sludge to flow through is reserved between the pressure reducing cone and the bottom wall of the rectangular bin, at least one discharging hole allowing the sludge to fall down is formed in the middle side of the bottom wall of the rectangular bin, and the pushing assembly comprises two pushing pieces used for pushing the sludge in the rectangular bin; the material receiving assembly is used for conveying the sludge to next equipment; the dry sludge storage device has the effects of preventing dry sludge from caking in the storage process and ensuring the discharging smoothness.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of dry sludge storage, in particular to a dry sludge storage bin. BACKGROUND

[0002] Sludge is a byproduct of sewage treatment, containing a large amount of organic matter and pollutants. If not properly treated, it will seriously pollute the environment and cause resource waste. Dry sludge is prone to hardening and bridging during storage due to its high water content and special physical properties, which seriously affects the normal operation of subsequent processes.

[0003] In practical applications, in order to improve the storage and conveying efficiency of dry sludge, the following methods are usually used: 1. using a single large-capacity bin for storage, which is simple and easy to implement, but is prone to dry sludge caking, affecting discharge; 2. using multi-stage bin for grading storage, reducing caking by layer management, but this design is complex and costly; 3. using a vibrating device to assist discharge, which helps dry sludge flow smoothly through physical vibration, but long-term use increases equipment maintenance costs.

[0004] For the above related technologies, although the above methods solve the problem of dry sludge storage and discharge to some extent, there are still obvious defects. In particular, for large-capacity bins, dry sludge is prone to caking inside the bin, causing poor discharge, even blocking the discharge port, which seriously affects the continuous conveying and processing efficiency of dry sludge. Therefore, how to effectively prevent dry sludge from caking during storage and ensure smooth discharge has become a technical problem to be solved. CONTENT OF THE UTILITY MODEL

[0005] In order to overcome the above problems, the application provides a dry sludge storage bin.

[0006] The dry sludge storage bin provided by the application adopts the following technical scheme:

[0007] A dry sludge storage bin, comprising a rectangular bin, a material distribution assembly, a pushing assembly and a material receiving assembly, the rectangular bin is provided with an interface connected with a sludge inlet at the top;

[0008] The material distribution assembly comprises a pressure reduction cone located inside the rectangular bin, the pressure reduction cone is located directly below the interface, the pressure reduction cone comprises two rectangular plates, both of which are inclined, the side walls of the longer edges of the two rectangular plates are connected to each other, the two rectangular plates form a dihedral angle, the opening of the dihedral angle faces one side of the bottom of the rectangular bin, the pressure reduction cone is located in the middle of the bottom of the rectangular bin, the side walls of the two opposite shorter edges of the rectangular plate are connected to the two opposite side walls of the rectangular bin, the pressure reduction cone and the bottom wall of the rectangular bin leave a flow gap for sludge to flow through, at least one discharge hole for sludge to fall is formed in the middle of the bottom wall of the rectangular bin, the discharge hole is arranged along the length direction of the longer edge of the rectangular plate, the pushing assembly comprises two pushing members, the two pushing members are distributed along the length direction of the longer edge of the rectangular plate, the pushing member is connected to the rectangular bin, and the pushing member is used to push the sludge in the rectangular bin.

[0009] The material receiving assembly is connected to the bottom of the rectangular bin, and the material receiving assembly is located below the discharge hole, and the material receiving assembly is used to transport the sludge to the next device.

[0010] By adopting the above technical scheme, when the dry sludge storage bin is needed, the sludge is injected into the rectangular bin through the interface, then the sludge falls on the pressure reduction cone, the pushing member is started, the pushing member pushes the sludge through the flow gap to the discharge hole, and then the sludge is transported to the next device through the material receiving assembly; the dry sludge storage bin can effectively prevent the dry sludge from caking during storage, ensure smooth discharge, use two inclined rectangular plates to form a dihedral angle, evenly distribute the sludge entering from the interface in the rectangular bin, and at the same time reserve a flow gap, so that the sludge can flow smoothly to the discharge hole, reducing the risk of blockage, the pushing member can effectively scrape the sludge to the discharge hole, ensuring that the sludge is discharged in time, avoiding the problem of caking caused by the accumulation of sludge at the bottom of the bin, and the material receiving assembly can efficiently transport the sludge discharged from the discharge hole to the next process equipment, improving the continuous operation capacity of the entire system; the design scheme not only solves the caking problem of traditional large-capacity bins, but also improves the storage and transportation efficiency of dry sludge, and is suitable for various dry sludge treatment scenarios.

[0011] In one specific implementation, the material distribution assembly further comprises two rotating members corresponding to the rectangular plates, the rectangular plates are provided with four material passing holes spaced along the length of the longer side of the rectangular plates near the bottom of the rectangular bin, the material passing holes are in communication with the flow gap, the rotating member comprises four baffles corresponding to the material passing holes and a rotating source, the baffles are arranged in the same direction as the corresponding rectangular plates, the baffles are slidingly connected to the rectangular plates along the inclined direction of the rectangular plates, the baffles can open or close the material passing holes, and the rotating source is connected to the rectangular bin and connected to the four baffles to drive the movement of the baffles.

[0012] By adopting the above technical solution, the rotating member can flexibly control the flow of sludge. Specifically, the four baffles can slide along the inclined direction of the rectangular plate under the drive of the rotating source, thereby opening or closing the material passing hole. This not only helps to adjust the flow of sludge into the discharge hole, but also effectively prevents the problem of blockage caused by excessive flow, thereby improving the efficiency and stability of dry sludge storage and transportation.

[0013] In one specific implementation, the material distribution assembly further comprises two pressure reducing members corresponding to the emergency holes of the rectangular plates, the pressure reducing member comprises a pressure reducing plate and a pressure reducing source, the pressure reducing plate is arranged in the same direction as the corresponding rectangular plate, the top of the pressure reducing plate is rotatably connected to the rectangular plate, the pressure reducing plate rotates towards or away from the rectangular plate, the pressure reducing plate opens or closes the emergency hole, the pressure reducing source is connected to the rectangular bin and connected to the pressure reducing plate to drive the rotation of the pressure reducing plate.

[0014] By adopting the above technical solution, when there is a large amount of sludge in the rectangular bin, the pressure reducing plate is driven to move by the pressure reducing source to open the emergency hole, which facilitates the sludge to fall into the discharge hole. The rotating design of the pressure reducing plate makes the operation more flexible and convenient, can quickly respond to different discharge conditions, improves the safety and stability of the system, and in addition, the design of the pressure reducing member can effectively control the flow of sludge, ensuring efficient operation of the entire storage bin.

[0015] In an embodiment, the pushing member comprises two sliding plates and a pushing source, the decompression cone divides the rectangular bin into two containing areas, the two sliding plates are located in the rectangular bin, the sliding plates are parallel to the bottom wall of the rectangular bin, the sliding plates are slidingly connected to the rectangular bin, the sliding plates are arranged along the length direction of the long side of the rectangular plate, the sliding plates reciprocate away from or towards one side of the rectangular plate, the sliding plates correspond to the containing areas one by one, the sliding plates can scrape sludge to the discharge hole, one side of the sliding plate abuts against the side wall of the rectangular bin, the pushing source is connected to the rectangular bin, and the pushing source is connected to the two sliding plates to drive the sliding plates to move.

[0016] The pushing assembly further comprises transition pieces, the transition pieces comprise two transition plates, the transition plates correspond to the containing areas one by one, the two transition plates are distributed along the sliding direction of the sliding plates, the transition plates are arranged upwardly and obliquely from the bottom wall of the rectangular bin to the side wall of the rectangular bin, the lower side of the transition plate is connected to the bottom wall of the rectangular bin, and the higher side of the transition plate is connected to the side wall of the rectangular bin, and the two sliding plates are located between the two transition plates.

[0017] By adopting the above technical scheme, the sliding plates can reciprocate on the bottom wall of the rectangular bin, effectively scrape sludge to the discharge hole, prevent sludge from accumulating and hardening at the bottom of the rectangular bin, ensure smooth discharge, the two transition plates are located on the two sides of the sliding plates, which helps to guide sludge to the central position, further reduces the retention and hardening of sludge in the corner area, and improves the overall working efficiency; meanwhile, the design that the sliding plates abut against the side wall of the rectangular bin ensures the stability of the movement of the sliding plates and improves the pushing effect.

[0018] In an embodiment, the two sliding plates are provided in a sawtooth shape on the side away from each other.

[0019] By adopting the above technical scheme, sludge adhering to the bottom wall of the rectangular bin can be more effectively scraped off during the pushing of sludge, sludge residue and hardening are avoided, the conveying efficiency of sludge is improved, and the frequency of equipment maintenance caused by sludge residue is reduced.

[0020] In an embodiment, the distributing assembly further comprises a crushing member, the crushing member comprises two crushing rollers and a driving source, the two crushing rollers are located in the rectangular bin, the two crushing rollers are close to the interface, a crushing gap is left between the two crushing rollers, the crushing gap is close to the interface, the crushing rollers are parallel to the bottom wall of the rectangular bin, and both ends of the crushing rollers are rotationally connected to the side wall of the rectangular bin, the two crushing rollers can crush larger sludge to reduce the plugging of sludge, the driving source is connected to the rectangular bin, and the driving source is connected to the two crushing rollers to drive the crushing rollers to rotate.

[0021] By adopting the technical scheme, the blockage caused by the blocky material during the storage of the sludge is reduced, the flowability of the dry sludge is improved, the smoothness of the discharging is ensured, meanwhile, the design scheme simplifies the pretreatment process of the dry sludge, reduces the maintenance cost of the equipment, and improves the operation efficiency and stability of the whole system.

[0022] In one specific implementation, the discharge hole is provided with two, the receiving assembly includes two receiving members, the receiving members correspond to the discharge holes one by one, the receiving members include a receiving groove, a first screw conveying rod and a receiving source, the receiving groove is fixed to the bottom of the rectangular bin, the opening of the receiving groove faces the discharge hole, the receiving groove is arranged along the arrangement direction of the discharge hole, the first screw conveying rod is located in the receiving groove, the arrangement direction of the first screw conveying rod is consistent with the arrangement direction of the discharge hole, both ends of the first screw conveying rod are rotationally connected to the receiving groove, the receiving source is connected to one end of the receiving groove, the receiving source is connected to the first screw conveying rod to drive the first screw conveying rod to rotate forward and backward, and the first screw conveying rod is provided with two discharge ports located at both ends of the receiving groove.

[0023] By adopting the technical scheme, the receiving assembly can effectively receive the sludge discharged from the discharge hole and stably convey it to the next device; the receiving groove is fixed to the bottom of the rectangular bin, and its opening faces the discharge hole, which ensures that the sludge can smoothly fall into the receiving groove, so that the sludge can quickly and uniformly move forward under the action of the screw conveying rod, improving the transmission efficiency; the first screw conveying rod is provided with two discharge ports located at both ends of the receiving groove, realizing forward and reverse rotation; this not only increases the flexibility of the system; the connection between the receiving source and the first screw conveying rod is reasonable, which can effectively drive the screw conveying rod to rotate forward and backward, further improving the stability of the whole system; the technical scheme significantly improves the discharging efficiency of the dry sludge storage bin and the stability of the system, meeting the needs of various working conditions.

[0024] In a specific implementation, a conveying assembly is further included, which comprises a conveying member close to one of the discharge ports, and another discharge port is an emergency discharge port, the conveying member comprises a conveying frame, a conveying groove, a second screw conveying rod and a conveying source, the conveying groove is connected to the top of the conveying frame, the opening of the conveying groove is directed to the discharge ports of the two receiving grooves for receiving the sludge conveyed by the first screw conveying rod, the second screw conveying rod is located in the conveying groove, the setting direction of the second screw conveying rod is consistent with the setting direction of the conveying groove, both ends of the second screw conveying rod are rotationally connected to the conveying groove, the conveying source is connected to one end of the conveying source, and the conveying source is connected with the second screw conveying rod to drive the second screw conveying rod to rotate, and the conveying groove is provided with two discharge ports located at both ends of the conveying groove, and can realize forward and reverse rotation.

[0025] By adopting the above technical scheme, the conveying assembly of the dry sludge storage bin can effectively convey the sludge discharged from the receiving groove to the next process equipment; the second screw conveying rod in the conveying member can realize forward and reverse rotation, so that the sludge can be discharged from two different discharge ports, improving the flexibility and reliability of conveying; one of the discharge ports is an emergency discharge port, which can be used when the downstream equipment is abnormal, ensuring the normal operation of the drying section and reducing the production interruption caused by equipment failure; the second screw conveying rod has two discharge ports, which not only increases the selection of discharge paths, but also can switch to the standby discharge port when needed, improving the redundancy and safety of the system; the conveying assembly significantly improves the overall performance of the dry sludge storage bin, ensuring smooth conveying of sludge and reliable operation of the system.

[0026] In summary, the present application has at least one of the following beneficial technical effects:

[0027] 1. The dry sludge storage bin is designed to effectively prevent dry sludge from caking during storage, ensure smooth discharge, form a dihedral angle with two inclined rectangular plates to evenly distribute the sludge entering from the interface in the rectangular bin, while retaining a flow gap to allow the sludge to flow smoothly to the discharge hole, reducing the risk of clogging, and the pushing member can effectively scrape the sludge to the discharge hole to ensure timely discharge and avoid caking caused by sludge accumulation at the bottom of the bin, and the receiving assembly can efficiently convey the sludge discharged from the discharge hole to the next process equipment, improving the continuous operation capability of the entire system; this design not only solves the caking problem of traditional large-capacity bins, but also improves the storage and conveying efficiency of dry sludge, and is suitable for various drying sludge treatment scenarios.

[0028] 2. The designed dry sludge storage bin helps to regulate the sludge flow entering the discharge hole, effectively prevents blockage caused by excessive flow, and improves the efficiency and stability of dry sludge storage and transportation.

[0029] 3. The designed dry sludge storage bin reduces the blockage caused by lumps during storage, improves the flowability of dry sludge, ensures smooth discharge, simplifies the pretreatment process of dry sludge, reduces maintenance costs, and improves the operation efficiency and stability of the entire system. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is the structural schematic diagram of the first perspective in this embodiment.

[0031] Figure 2 is the cross-sectional view of the rectangular bin in this embodiment.

[0032] Figure 3 is Figure 2 the enlarged view of A in

[0033] Figure 4 is Figure 2 the enlarged view of B in

[0034] Figure 5 is the cross-sectional view in this embodiment.

[0035] Figure 6 is the structural schematic diagram of the second perspective in this embodiment.

[0036] Figure 7 is the structural schematic diagram of the receiving assembly and the conveying assembly in this embodiment.

[0037] Explanation of reference signs: 1, support assembly; 11, support frame; 12, fixing member; 2, rectangular bin; 21, manhole; 22, inspection door; 23, interface; 24, ladder; 25, discharge hole; 26, guide rod; 3, distribution assembly; 31, pressure reduction cone; 311, rectangular plate; 3111, emergency hole; 3112, material passing hole; 32, pressure reduction member; 321, pressure reduction plate; 322, pressure reduction source; 3221, pressure reduction rod; 3222, torsional spring; 3223, handle; 33, rotating member; 331, baffle; 332, rotating source; 3321, connecting rod; 3322, rack; 3323, rotating rod; 3324, gear; 3325, handle; 34, crushing member; 341, crushing roller; 342, driving source; 3421, sprocket; 3422, chain; 3423, placement seat; 3424, driving motor; 4, pushing assembly; 41, support member; 411, frame body; 412, reinforcing rod; 42, pushing member; 421, sliding plate; 422, pushing source; 4221, first hydraulic cylinder; 4222, pushing rod; 43, transition member; 431, transition plate; 5, material receiving assembly; 51, material receiving member; 511, material receiving groove; 5111, discharge port; 512, first spiral conveying rod; 513, material receiving source; 5131, first speed reducer; 5132, material receiving motor; 6, conveying assembly; 61, conveying member; 611, conveying frame; 612, conveying groove; 6121, discharging port; 613, second spiral conveying rod; 614, conveying source; 6141, second speed reducer; 6142, conveying motor; 62, closing member; 621, closing plate; 622, second hydraulic cylinder. DETAILED DESCRIPTION

[0038] The following will be described in detail below with reference to the accompanying drawings. Figures 1-7 The present application is further described in detail.

[0039] The present application discloses a dry sludge storage bin.

[0040] Referring to Figure 1 A dry sludge storage bin comprises a support assembly 1, a rectangular bin 2 and a distribution assembly 3, the rectangular bin 2 is arranged on the support assembly 1, and the distribution assembly 3 is arranged in the rectangular bin 2.

[0041] Referring to Figure 1 The support assembly 1 comprises a support frame 11 and a fixing member 12, the fixing member 12 is located at the bottom of the support frame 11, in this embodiment, the fixing member 12 is a concrete pile formed by pouring concrete, and the support frame 11 is fixedly connected with the concrete pile through reinforcing bolts, so that the fixing member 12 supports the support frame 11.

[0042] Referring to Figure 1 The rectangular bin 2 is located at the top of the support frame 11, and the rectangular bin 2 is fixedly connected with the support frame 11 through bolts, and the effective volume of the rectangular bin 2 is not less than 120m3 The geometric size of the rectangular bin 2 is 6*5*5m, the wall of the rectangular bin 2 is made of carbon steel welded structure, the thickness of the steel plate of the wall of the rectangular bin 2 is greater than or equal to 10mm, the thickness of the bottom steel plate is greater than or equal to 20mm, the thickness of the top plate is greater than or equal to 10mm, a DN600 horizontal sealing manhole 21 is arranged on the top of the rectangular bin 2, a check door 22 is detachably connected to the manhole 21 of the rectangular bin 2 through screws, the top of the rectangular bin 2 is sealed, an interface 23 connected with the sludge inlet is arranged on the top of the rectangular bin 2, the rectangular bin 2 is installed at the rear end of the dry sludge conveying system, and receives and stores the granular sludge with a moisture content of 10-25% in the drying section. A dust remover is arranged on the top of the rectangular bin 2 to avoid dust overflow of the dried sludge in the receiving and storing process. The dust remover can be a bag-type dust remover or a cyclone dust remover to ensure efficient dust removal effect. High, medium and low temperature detection and CO detection are arranged inside the main body of the rectangular bin 2, and a nitrogen protection device is arranged to ensure the safety and stability of the inside of the rectangular bin 2. A ladder 24 is arranged on the outer wall of the rectangular bin 2 and is fixedly connected to the rectangular bin 2 through screws for personnel to climb.

[0043] With reference to Figure 1 , Figure 2 and Figure 3 , the distributing assembly 3 comprises a pressure reduction cone 31 and two pressure reduction pieces 32. The pressure reduction cone 31 is located inside the rectangular bin 2 and is located directly below the interface 23. The pressure reduction cone 31 comprises two rectangular plates 311. The two rectangular plates 311 are both arranged in an inclined manner. The side walls of the longer sides of the two rectangular plates 311 are fixed by welding. The two rectangular plates 311 form a dihedral angle, and the opening of the dihedral angle faces one side of the bottom of the rectangular bin 2. The pressure reduction cone 31 is located at the middle side of the bottom of the rectangular bin 2. The rectangular plate 311 is fixed by welding between the two side walls opposite to the shorter sides and the two side walls of the rectangular bin 2 opposite to the two side walls where the ladder 24 is not connected. The side of the rectangular plate 311 away from the connection between the two rectangular plates 311 is left with a flow gap for sludge flow relative to the bottom wall of the rectangular bin 2. At least one discharge hole 25 for sludge falling is arranged in the middle side of the bottom wall of the rectangular bin 2. In this embodiment, there are two discharge holes 25. The discharge holes 25 are arranged along the length direction of the longer side of the rectangular plate 311. The pressure reduction cone 31 divides the rectangular bin 2 into two containing areas.

[0044] With reference to Figure 2 and Figure 3, the rectangular plate 311 is provided with an emergency hole 3111, the pressure relief piece 32 corresponds to the emergency hole 3111 one by one, the pressure relief piece 32 comprises a pressure relief plate 321 and a pressure relief source 322, the setting direction of the pressure relief plate 321 is consistent with the setting direction of the corresponding rectangular plate 311, the pressure relief plate 321 is rotationally connected to the rectangular plate 311 at the top, the pressure relief plate 321 rotates towards the rectangular plate 311 or away from the rectangular plate 311, the pressure relief plate 321 can open or close the emergency hole 3111, the pressure relief source 322 comprises a pressure relief rod 3221, a torsional spring 3222 and a handle 3223, the setting direction of the pressure relief rod 3221 is consistent with the setting direction of the discharge hole 25, one end of the pressure relief rod 3221 is sequentially arranged in the rectangular bin 2 and the rectangular plate 311 and then extends into the emergency hole 3111, the pressure relief plate 321 is welded to the pressure relief rod 3221, the pressure relief rod 3221 is rotationally connected to the rectangular bin 2, the torsional spring 3222 is coaxially sleeved on one end of the pressure relief rod 3221 located in the emergency hole 3111, one end of the torsional spring 3222 is welded to the pressure relief rod 3221, and the other end is welded to the rectangular plate 311, the pressure relief rod 3221 is locked by a ratchet mechanism, and the handle 3223 is welded to one end of the pressure relief rod 3221 away from the pressure relief plate 321.

[0045] With reference to Figure 2 And Figure 4 , the distributing assembly 3 further comprises two rotating pieces 33 and a crushing piece 34, the rotating piece 33 corresponds to the rectangular plate 311 one by one, the rectangular plate 311 is provided with four material passing holes 26 along the length direction of the longer side of the rectangular plate 311 at intervals near the bottom of the rectangular bin 2, the material passing hole 26 is communicated with the flow gap, so as to facilitate the sludge to flow to the discharge hole 25, the rotating piece 33 comprises four baffle plates 331 and a rotating source 332, the baffle plate 331 corresponds to the material passing hole 26 one by one, the setting direction of the baffle plate 331 is consistent with the setting direction of the corresponding rectangular plate 311, the baffle plate 331 is slidingly connected to the rectangular plate 311, the baffle plate 331 slides along the inclined direction of the rectangular plate 311, the baffle plate 331 can open or close the material passing hole 26, the rotating source 332 comprises a connecting rod 3321, a rack 3322, a rotating rod 3323, a gear 3324 and a handle 3325, the connecting rod 3321 is welded to the four baffle plates 331, the rack 3322 is close to one of the baffle plates 331, the rack 3322 is welded to the baffle plate 331, the setting direction of the rack 3322 is consistent with the inclined direction of the baffle plate 331, the setting direction of the rotating rod 3323 is consistent with the setting direction of the discharge hole 25, one end of the rotating rod 3323 is arranged in the rectangular bin 2 and then coaxially welded to the gear 3324, the gear 3324 is engaged with the rack 3322, the rotating rod 3323 is rotationally connected to the rectangular bin 2, the rotating rod 3323 is locked by a ratchet mechanism, and the handle 3325 is welded to one end of the rotating rod 3323 away from the gear 3324, a person can drive the rotating rod 3323 to rotate by rotating the handle 3325, so as to make the baffle plate 331 slide, and the flow of the sludge can be adjusted.

[0046] With reference to Figure 1 and Figure 2 , the crushing element 34 comprises two crushing rollers 341 and a driving source 342, the two crushing rollers 341 are located in the rectangular bin 2 and close to the interface 23, a crushing gap is left between the two crushing rollers 341, the crushing gap is close to the interface 23, the crushing rollers 341 are parallel to the bottom wall of the rectangular bin 2, and both ends of the crushing rollers 341 are rotationally connected to the side wall of the rectangular bin 2. When the sludge enters the rectangular bin 2 through the interface 23, the two crushing rollers 341 can crush larger sludge to reduce the sludge blockage. The driving source 342 comprises two sprockets 3421, a chain 3422, a placing seat 3423 and a driving motor 3424. The sprocket 3421 corresponds to the crushing roller 341 one by one, the sprocket 3421 is located outside the rectangular bin 2, and the sprocket 3421 is coaxially welded with one end of the crushing roller 341. The two sprockets 3421 are located on the same side of the rectangular bin 2. The chain 3422 is wound around the two sprockets 3421. The placing seat 3423 is close to one of the sprockets 3421, and the placing seat 3423 is fixedly connected to the side wall of the rectangular bin 2 by screws. The housing of the driving motor 3424 is fixedly connected to the placing seat 3423 by screws. The output shaft of the driving motor 3424 is coaxially fixed with one of the sprockets 3421 by key connection. The driving motor 3424 drives the sprocket 3421 to rotate, which can drive the two crushing rollers 341 to rotate, thereby crushing the sludge.

[0047] With reference to Figure 5 and Figure 6 , the dry sludge storage bin further comprises a pushing assembly 4, a receiving assembly 5 and a conveying assembly 6. The pushing assembly 4 is connected with the rectangular bin 2. The receiving assembly 5 is located at the bottom of the rectangular bin 2. The conveying assembly 6 is arranged below the receiving assembly 5.

[0048] With reference to Figure 5 , the pushing assembly 4 comprises a support 41, two pushing elements 42 and a transition element 43. The support 41 comprises a frame body 411 and two reinforcing rods 412. The frame body 411 is located on the side of the rectangular bin 2 connected with the ladder 24. The frame body 411 is fixedly connected with the support frame 11 by reinforcing bolts. The frame body 411 is used for personnel to tread. The two reinforcing rods 412 are located at the bottom of the frame body 411 and are inclined upward from the support frame 11 to one side of the frame body 411. One end of the reinforcing rod 412 is fixedly connected with the support frame 11 by a bolt, and the other end is fixedly connected with the frame body 411 by a bolt, so as to support the frame body 411.

[0049] With reference to Figure 5, two pushers 42 are located on the frame body 411, and the two pushers 42 are spaced apart along the length direction of the side edge of the support frame 11 on one side of the frame body 411, the pusher 42 comprises two sliding plates 421 and a pushing source 422, the two sliding plates 421 are located in the rectangular bin 2, the sliding plate 421 is arranged parallel to the bottom wall of the rectangular bin 2, the sliding plate 421 is slidingly connected to the rectangular bin 2, the sliding plate 421 reciprocates away from or close to one side of the frame body 411, the sliding plate 421 is arranged along the length direction of the longer side of the rectangular plate 311, the sliding plate 421 corresponds to the containing area one by one, the sliding plate 421 can scrape the sludge to the discharge hole 25, and the sludge is discharged through the discharge hole 25, the two sliding plates 421 are provided with sawtooth shapes on the sides away from each other, which facilitates the scraping of the sludge adhered to the bottom wall of the rectangular bin 2, so as to better push the sludge, the guide rod is welded in the middle of the bottom wall of the rectangular bin 2, the setting direction of the guide rod is consistent with the sliding direction of the sliding plate 421, one end of the sliding plate 421 abuts against the side wall of the rectangular bin 2, and the other end abuts against the guide rod, which facilitates the stable sliding of the sliding plate 421, the pushing source 422 comprises a first hydraulic cylinder 4221 and a push rod 4222, the cylinder body of the first hydraulic cylinder 4221 is fixedly connected to the frame body 411 by screws, the first hydraulic cylinder 4221 is arranged from the frame body 411 to one side of the support frame 11, the piston rod of the first hydraulic cylinder 4221 faces the side wall of the rectangular bin 2, and the piston rod of the first hydraulic cylinder 4221 is perpendicular to the side wall of the rectangular bin 2, the piston rod of the first hydraulic cylinder 4221 is welded to one end of the push rod 4222, the push rod 4222 is coaxially arranged with the piston rod of the first hydraulic cylinder 4221, the other end of the push rod 4222 is connected to the two sliding plates 421 through high-strength bolts after penetrating the side wall of the rectangular bin 2, so as to ensure the stability and reliability of the sliding plate 421, the sliding plate 421 is made of Q345 corrosion-resistant material, the movement speed of the sliding plate 421 can be adjusted according to the sludge discharge amount, so as to prevent the unloading screw from being overloaded, the sliding plate 421 and the push rod 4222 adopt a double-sealing structure to prevent sludge leakage, and the material of the push rod 4222 can be selected from high-strength alloy steel or stainless steel to increase wear resistance and corrosion resistance.

[0050] With reference to Figure 5 , the transition piece 43 is located in the rectangular bin 2, the transition area comprises two transition plates 431, the transition plate 431 corresponds to the containing area one by one, the two transition plates 431 are distributed along the sliding direction of the sliding plate 421, the sliding plate 421 is located between the two transition plates 431, the transition plate 431 is arranged obliquely upward from the bottom wall of the rectangular bin 2 to the side wall of the rectangular bin 2, the lower side of the transition plate 431 is welded to the bottom wall of the rectangular bin 2, and the higher side is welded to the side wall of the rectangular bin 2, the sludge slides down the transition plate 431 to the middle of the bottom wall of the rectangular layer, so as to prevent the sludge at the corners of the rectangular bin 2 from being hardened and affecting the sliding of the sliding plate 421, and the transition plate 431 close to the side wall of the rectangular bin 2 connected with the push rod 4222 is close to the lower side of the rectangular bin 2 and is provided with a through slot for the push rod 4222 to pass through.

[0051] With reference to Figure 5、 Figure 6 and Figure 7 The receiving assembly 5 comprises two receiving members 51 corresponding to the discharge holes 25, and each receiving member 51 comprises a receiving groove 511, a first spiral conveying rod 512 and a receiving source 513. The receiving groove 511 is arranged at the bottom of the rectangular bin 2, and the longitudinal section of the receiving groove 511 is in the shape of a circular arc. The opening of the receiving groove 511 is directed towards the discharge hole 25, and the receiving groove 511 is arranged along the arrangement direction of the discharge hole 25. The receiving groove 511 is fixedly connected to the rectangular bin 2 by means of bolts. The first spiral conveying rod 512 is arranged in the receiving groove 511, and the arrangement direction of the first spiral conveying rod 512 is consistent with the arrangement direction of the discharge hole 25. The two ends of the first spiral conveying rod 512 are rotatably connected to the receiving groove 511. The receiving source 513 comprises a first speed reducer 5131 and a receiving motor 5132. The first speed reducer 5131 is fixedly connected to one end of the receiving groove 511 by means of screws. The speed reduction shaft of the first speed reducer 5131 is coaxially fixed to one end of the first spiral conveying rod 512 by means of a shaft coupling. The housing of the receiving motor 5132 is fixedly connected to the housing of the first speed reducer 5131 by means of screws. The output shaft of the receiving motor 5132 is coaxially fixed to the shaft of the first speed reducer 5131 by means of a shaft coupling. The receiving motor 5132 drives the first spiral conveying rod 512 to rotate in opposite directions. The receiving groove 511 has two discharge ports 5111 arranged at the two ends of the receiving groove 511, so that the receiving groove 511 can rotate in opposite directions and discharge in two directions.

[0052] Referring to Figure 6 and Figure 7, the conveying assembly 6 comprises a conveying piece 61 and two closing pieces 62, the conveying piece 61 is close to one of the discharge ports 5111, the other discharge port 5111 is an emergency discharge port, the first spiral conveying rod 512 runs reversely to facilitate conveying dry sludge to the emergency discharge port 5111 for external transportation when the subsequent process is shut down or the rectangular bin 2 is maintained, the emergency discharge can be realized when the downstream equipment is in abnormal working condition, the normal operation of the drying section is ensured, the conveying piece 61 comprises a conveying frame 611, a conveying groove 612, a second conveying spiral rod and a conveying source 614, the conveying frame 611 is fixed to the ground through reinforcing bolts, the conveying groove 612 is fixedly connected to the top of the conveying frame 611 through bolts, the longitudinal section of the conveying groove 612 is in an arc shape, the opening of the conveying groove 612 faces the discharge port 5111 of the two material receiving grooves 511, and is used for receiving sludge conveyed by the first conveying spiral rod, the setting direction of the conveying groove 612 is perpendicular to the setting direction of the material receiving groove 511, the second spiral conveying rod 613 is located in the conveying groove 612, and the setting direction of the second spiral conveying rod 613 is consistent with the setting direction of the conveying groove 612, both ends of the second spiral conveying rod 613 are rotationally connected to the conveying groove 612, the conveying source 614 comprises a second speed reducer 6141 and a conveying motor 6142, the second speed reducer 6141 is fixedly connected to one end of the conveying groove 612 through screws, the speed reduction shaft of the second speed reducer 6141 is coaxially fixed with one end of the second spiral conveying rod 613 through a shaft coupling, the housing of the conveying motor 6142 is fixedly connected to the shell of the second speed reducer 6141 through screws, the output shaft of the conveying motor 6142 is coaxially fixed with the shaft of the second speed reducer 6141 through a shaft coupling, and the conveying motor 6142 drives the second spiral conveying rod 613 to rotate in opposite directions, the conveying groove 612 has two discharge ports 6121 located at both ends of the conveying groove 612, can realize reverse rotation, bidirectional discharge, and only one of the discharge ports 6121 needs to be used during work, and the other discharge port 6121 is a standby.

[0053] With reference to Figure 7 , the closing piece 62 corresponds to the discharge port 6121 in a one-to-one manner, the closing piece 62 comprises a closing plate 621 and a second hydraulic cylinder 622, the closing plate 621 is close to the discharge port 6121, and the closing plate 621 can open or close the discharge port 6121, the closing plate 621 is slidingly connected to the conveying groove 612, and the closing plate 621 reciprocally slides along the setting direction of the conveying groove 612, the cylinder body of the second hydraulic cylinder 622 is fixedly connected to the conveying groove 612 through screws, the setting direction of the second hydraulic cylinder 622 is consistent with the setting direction of the conveying groove 612, the piston rod of the second hydraulic cylinder 622 is welded to the closing plate 621, and the second hydraulic cylinder 622 drives the closing plate 621 to move.

[0054] The implementation principle of the dry sludge storage bin in the embodiment of the application is as follows: when the dry sludge storage bin needs to be used, first, the crushing part 34 in the distribution assembly 3 is started, then the sludge is injected into the rectangular bin 2 through the interface 23, in this process, the crushing part 34 can crush the larger sludge, then the crushed sludge falls on the pressure reducing cone 31 and can fall into two containing areas respectively, then the pushing assembly 4 is started, the pushing assembly 4 can push the sludge to the discharge hole 25, according to the actual situation, the rotating part 33 is started, so as to adjust the position of the baffle 331, facilitating the sludge to flow to the discharge hole 25, at the same time, the receiving assembly 5 and the conveying assembly 6 are started, the sludge discharged from the discharge hole 25 can be conveyed to the next process equipment.

[0055] When the sludge needs to be conveyed, the receiving motor 5132 is started, the receiving motor 5132 drives the first spiral conveying rod 512, the sludge can be conveyed into the conveying groove 612, then the conveying motor 6142 drives the second spiral conveying rod 613, the sludge can be conveyed to the next equipment.

[0056] The above are the preferred embodiments of the application, but do not limit the protection scope of the application, therefore: all equivalent changes made according to the structure, shape and principle of the application should be covered in the protection scope of the application.

Claims

1. A dry sludge storage silo, characterized in that: It includes a rectangular bin (2), a material distribution component (3), a pushing component (4) and a receiving component (5), wherein the top of the rectangular bin (2) is provided with an interface (23) for connecting to the sludge inlet; The material distribution component (3) includes a pressure-reducing cone (31), which is located inside the rectangular bin (2) and directly below the interface (23). The pressure-reducing cone (31) includes two rectangular plates (311), both of which are inclined. The longer sidewalls of the two rectangular plates (311) are connected to each other, forming a dihedral angle. The opening of the dihedral angle faces the bottom of the rectangular bin (2). The pressure-reducing cone (31) is located in the middle of the bottom of the rectangular bin (2). The two opposite shorter sidewalls of the rectangular plates (311) are connected to each other. The rectangular bin (2) is connected to two side walls. The pressure reducing cone (31) and the bottom wall of the rectangular bin (2) have a flow gap for sludge to flow through. At least one discharge hole (25) for sludge to fall is opened in the middle of the bottom wall of the rectangular bin (2). The discharge hole (25) is arranged along the length direction of the longer side of the rectangular plate (311). The pushing component (4) includes two pushing members (42). The two pushing members (42) are distributed at intervals along the long side of the rectangular plate (311). The pushing members (42) are connected to the rectangular bin (2). The pushing members (42) are used to push the sludge located in the rectangular bin (2). The receiving assembly (5) is connected to the bottom of the rectangular bin (2) and is located below the discharge hole (25). The receiving assembly (5) is used to transport sludge to the next device.

2. The dry sludge storage silo according to claim 1, characterized in that: The material distribution assembly (3) also includes two rotating parts (33), each of which corresponds to a rectangular plate (311). The rectangular plate (311) has four material passage holes (3112) spaced apart along the longer side of its length near the bottom of the rectangular bin (2). These material passage holes (3112) communicate with the flow gap. Each rotating part (33) includes four baffles (331) and a rotation source (332). The baffles (331) and the material passage holes (3112) are connected... The baffle (331) is set in a one-to-one correspondence with the rectangular plate (311) in the same direction as the rectangular plate (311). The baffle (331) is slidably connected to the rectangular plate (311) along the inclined direction of the rectangular plate (311). The baffle (331) can open or close the material passage hole (3112). The rotation source (332) is connected to the rectangular bin (2). The rotation source (332) is connected to the four baffles (331) to drive the baffles (331) to move.

3. The dry sludge storage silo according to claim 2, characterized in that: The material distribution assembly (3) also includes two pressure-reducing components (32). The rectangular plate (311) has an emergency hole (3111). The pressure-reducing components (32) correspond one-to-one with the emergency holes (3111). The pressure-reducing components (32) include a pressure-reducing plate (321) and a pressure-reducing source (322). The setting direction of the pressure-reducing plate (321) is consistent with the setting direction of the corresponding rectangular plate (311). The top of the pressure-reducing plate (321) is rotatably connected to the rectangular plate (311). The pressure-reducing plate (321) rotates toward or away from the rectangular plate (311). The pressure-reducing plate (321) opens or closes the emergency hole (3111). The pressure-reducing source (322) is connected to the rectangular bin (2). The pressure-reducing source (322) is connected to the pressure-reducing plate (321) to drive the pressure-reducing plate (321) to rotate.

4. The dry sludge storage silo according to claim 1, characterized in that: The pusher (42) includes two slide plates (421) and a push source (422). The pressure relief cone (31) divides the rectangular chamber (2) into two receiving areas. Both slide plates (421) are located inside the rectangular chamber (2). The slide plates (421) are arranged parallel to the bottom wall of the rectangular chamber (2). The slide plates (421) are slidably connected to the rectangular chamber (2). The slide plates (421) are arranged along the length direction of the long side of the rectangular plate (311). The slide plate (421) slides back and forth towards the side away from or towards the rectangular plate (311). The slide plate (421) corresponds to the receiving area. The slide plate (421) can scrape the sludge to the discharge hole (25). One side of the slide plate (421) abuts against the side wall of the rectangular bin (2). The push source (422) is connected to the rectangular bin (2). The push source (422) is connected to the two slide plates (421) to drive the slide plates (421) to move. The pushing component (4) further includes a transition member (43), which includes two transition plates (431). The transition plates (431) correspond one-to-one with the receiving area. The two transition plates (431) are distributed along the sliding direction of the slide plate (421). The transition plates (431) are inclined upward from the bottom wall of the rectangular compartment (2) to the side wall of the rectangular compartment (2). The lower side of the transition plate (431) is connected to the bottom wall of the rectangular compartment (2), and the higher side is connected to the side wall of the rectangular compartment (2). The two slide plates (421) are located between the two transition plates (431).

5. A dry sludge storage silo according to claim 4, characterized in that: Both of the aforementioned slide plates (421) are serrated on the side away from each other.

6. A dry sludge storage silo according to claim 3, characterized in that: The material distribution assembly (3) also includes a crushing component (34), which includes two crushing rollers (341) and a drive source (342). The two crushing rollers (341) are located inside the rectangular bin (2) and are close to the interface (23). A crushing gap is left between the two crushing rollers (341) and is close to the interface (23). The crushing rollers (341) are parallel to the bottom wall of the rectangular bin (2). Both ends of the crushing rollers (341) are rotatably connected to the side wall of the rectangular bin (2). The two crushing rollers (341) can crush larger sludge and reduce sludge blockage. The drive source (342) is connected to the rectangular bin (2) and is connected to the two crushing rollers (341) to drive the crushing rollers (341) to rotate.

7. A dry sludge storage silo according to claim 1, characterized in that: Two discharge holes (25) are provided. The receiving assembly (5) includes two receiving parts (51), each corresponding to one of the discharge holes (25). Each receiving part (51) includes a receiving groove (511), a first spiral conveyor rod (512), and a receiving source (513). The receiving groove (511) is fixed to the bottom of the rectangular bin (2). The opening of the receiving groove (511) faces the discharge hole (25). The receiving groove (511) is arranged along the setting direction of the discharge hole (25). The first spiral conveyor rod (512) is located in the receiving groove. Inside (511), the first spiral conveying rod (512) is set in the same direction as the discharge hole (25). Both ends of the first spiral conveying rod (512) are rotatably connected to the receiving groove (511). The receiving source (513) is connected to one end of the receiving groove (511). The receiving source (513) is connected to the first spiral conveying rod (512) to drive the first spiral conveying rod (512) to rotate forward and backward. The first spiral conveying rod (512) is provided with two discharge ports (5111), which are located at both ends of the receiving groove (511).

8. A dry sludge storage silo according to claim 7, characterized in that: It also includes a conveying assembly (6), which includes a conveying component (61) located near one of the discharge ports (5111), the other discharge port (5111) being an emergency discharge port (5111). The conveying component (61) includes a conveying frame (611), a conveying trough (612), a second spiral conveying rod (613), and a conveying source (614). The conveying trough (612) is connected to the top of the conveying frame (611), and its opening faces the discharge ports (5111) of the two receiving troughs (511), for receiving sludge conveyed by the first spiral conveying rod (512). The second spiral conveying rod (613) is located inside the conveying trough (612). The setting direction of the second spiral conveying rod (613) is consistent with the setting direction of the conveying trough (612). Both ends of the second spiral conveying rod (613) are rotatably connected to the conveying trough (612). The conveying source (614) is connected to one end of the conveying source (614). The conveying source (614) is connected to the second spiral conveying rod (613) to drive the second spiral conveying rod (613) to rotate. The conveying trough (612) is provided with two discharge ports (6121), which are located at both ends of the conveying trough (612) respectively, and can realize forward and reverse operation.