Belt replacing device for main inclined shaft belt conveyor

By designing a belt-changing device for the main inclined shaft conveyor, a hydraulic rod-driven movable arm and an electric motor worm gear transmission are used to precisely grip the conveyor belt. Combined with idler rollers and positioning roller assemblies, the problem of difficult disassembly of old conveyor belts is solved, and efficient and safe belt-changing operations are achieved.

CN223560406UActive Publication Date: 2025-11-18JIAOZUO CREATION HEAVY IND CO LTD
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Patent Information

Application Number
CN202423187407.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-18
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In the existing technology, the old conveyor belt of the main inclined shaft belt conveyor is difficult to disassemble and remove materials, lacks flexibility, resulting in low belt replacement efficiency and safety hazards.

Method used

A belt changing device was designed, comprising a material handling component, a support component, a positioning component, and a power component. The device achieves precise gripping and traction through a hydraulic rod driving the movable arm and a motor worm gear transmission. The idler roller combination prevents sagging, and the positioning roller ensures precise positioning, thus ensuring the stability and accuracy of the conveyor belt during the belt changing process.

Benefits of technology

It improves the material handling efficiency of old conveyor belts and the accuracy of belt replacement operations, reduces manual labor intensity, ensures the stability and safety of the belt replacement process, and enhances the efficiency and quality of belt replacement operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt changing device for a main inclined shaft belt conveyor, which relates to the technical field of belt changing, comprises a fixing frame mounted on the ground, and is characterized by further comprising a material taking component mounted on the fixing frame through a U-shaped bolt, and the material taking component comprises a mounting frame, a mounting seat and a movable arm; the rotating rod on the mounting seat is matched with the universal coupling, so that the position and the angle of the movable arm can be flexibly adjusted, the first hydraulic rod hinged to the bottom block drives the movable arm, the first motor drives the chuck to be finely adjusted through worm and gear transmission, an old conveying belt on the belt conveyor can be accurately grabbed, and the conveying efficiency is improved. The material taking efficiency and accuracy are greatly improved, the belt replacing process is accelerated, the side rollers and the side rollers further assist in controlling the posture of the belt, the side rollers and the side rollers cooperate with the bearing assembly, the conveying belt is kept in the stable and accurate running posture in the whole belt replacing process, and the precision and quality of belt replacing operation are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a belt changing technology field especially relates to a belt changing device for main inclined shaft belt conveyor. BACKGROUND

[0002] In the underground mining operation of coal, metal ore and other mineral resources, the main inclined shaft belt conveyor is a very critical transportation equipment, which undertakes the important task of continuously and efficiently transporting a large amount of materials mined underground to the ground. With long-time high-intensity operation, the conveyor belt of the belt conveyor will inevitably be damaged due to wear, aging and tearing, which requires regular replacement of the conveyor belt.

[0003] A belt replacement device for a mine belt conveyor is disclosed in Chinese Patent No. 202321818856.0, which comprises a groove-shaped roller set, the groove-shaped roller set is fixedly connected with the rack through bolts, a belt conveying auxiliary roller assembly and a belt conveying anti-friction assembly are arranged on one side of the rack, the belt conveying auxiliary roller assembly is used to horizontally hold the new belt to be replaced, and the belt conveying anti-friction assembly is used to prevent the inner edge of the new belt from rubbing against the rack. The utility model has the beneficial effects that the belt conveying auxiliary roller assembly and the belt conveying anti-friction assembly are used in cooperation, so that the locally damaged belt in the entire transportation line can be quickly replaced, the overall replacement of the belt in the transportation line is avoided, the belt replacement cost is reduced, the personnel input is reduced, the belt replacement time is shortened, and the enterprise can quickly resume operation.

[0004] Although the belt conveying auxiliary roller assembly and the belt conveying anti-friction assembly are used in cooperation in the above-mentioned application to quickly replace the locally damaged belt in the entire transportation line, no special material taking device for the old conveyor belt is explicitly mentioned, and it is troublesome to take out the old conveyor belt, which lacks flexibility.

[0005] Therefore, the utility model provides a belt changing device for a main inclined shaft belt conveyor to solve the above-mentioned problems. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide a belt changing device for a main inclined shaft belt conveyor, which solves the technical problems in the above-mentioned background technology through a material taking assembly, a supporting assembly, a positioning assembly and a power assembly.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a belt changing device for a main inclined shaft belt conveyor, comprising a fixed frame installed on the ground, characterized in that it further comprises:

[0008] The taking-out assembly is installed on the fixed frame through U-shaped bolts, and comprises a mounting frame, mounting seats and movable arms.

[0009] The supporting assembly is installed on the fixed frame through bolts, is located at the right side of the taking-out assembly, and is used for supporting the belt.

[0010] The direction-changing roller is installed on the fixed frame through a bearing, is located at the right side of the supporting assembly, is arranged at an inclination of 45 degrees, and is used for changing the conveying direction of the belt.

[0011] The positioning assembly is welded on the fixed frame, is located at the rear of the direction-changing roller, and is used for positioning the belt to prevent the belt from deviating in position during conveying.

[0012] The power assembly is installed on the fixed frame through bolts, is located at the rear of the positioning assembly, and is used for providing the belt with power outputted outward.

[0013] Preferably, the mounting frame is fixed with a bottom block, two groups of first hydraulic rods are hinged on the bottom block, and the piston rods of the two groups of first hydraulic rods are movably connected with the two groups of movable arms.

[0014] Preferably, the mounting frame is installed with two groups of side rollers through bearings, is fixed with two groups of supports, is installed with edge rollers through bearings on the two groups of supports, is movably provided with movable columns on the two groups of movable arms, is movably provided with movable discs on the movable columns, is installed with clamping discs through bolts on the movable discs, is fixed with transmission seats on the two groups of movable arms, is movably provided with threaded rods in the transmission seats, is fixedly connected with the movable columns, is rotatably provided with worm gears in the transmission seats, is threadedly matched with the threaded rods, is installed with a first motor through bolts on the transmission seat, is fixed with a worm on the output shaft of the first motor, and the worm on the output shaft of the first motor is engaged with the worm gear in the transmission seat.

[0015] Preferably, the supporting assembly comprises a base frame, arc groove plates and hinged seats, the base frame is installed on the fixed frame through bolts, the arc groove plates are provided in two groups, the two groups of arc groove plates are fixed on the upper ends of the base frame, movable plates are installed on the two groups of arc groove plates through bearings, a supporting roller is installed between the two groups of movable plates through a bearing, the supporting roller moves in the arc grooves on the two groups of arc groove plates, and the hinged seats are provided in two groups and are installed on the left ends of the base frame through bolts.

[0016] Preferably, the two sets of articulated seats are articulated with No.

[0017] Preferably, the left ends of the two sets of arc groove plates are provided with upper and lower stop seats, the upper and lower stop seats are provided with waist-shaped through grooves, bolts are installed in the waist-shaped through grooves, and the bolts are screwed on the arc groove plates.

[0018] Preferably, the positioning assembly comprises a welded frame, movable seats and support frames, the welded frame is welded on the fixed frame, the upper end of the welded frame is provided with sliding rails through bolts, the two sets of movable seats are slidably arranged on the sliding rails of the welded frame, a double-headed screw rod is installed on the welded frame through a bearing, the front and rear ends of the double-headed screw rod are provided with opposite threads, the front and rear ends of the double-headed screw rod are threadedly connected with the lower ends of the two sets of movable seats respectively, a hand wheel is fixed to the front end of the double-headed screw rod, and the two sets of support frames are installed on the welded frame through bolts.

[0019] Preferably, a partition plate is fixed between the two sets of welded frames, and a rotating roller is installed between the two sets of welded frames through a bearing, the upper ends of the two sets of movable seats are provided with two sets of bearing seats through bolts, and a positioning roller is installed on the bearing seat.

[0020] Preferably, the power assembly comprises a base, a top frame, a bottom roller and a top roller, the base is installed on the fixed frame through bolts, a No.

[0021] Preferably, the front end of the bottom roller is fixed with a belt pulley, a transmission belt is connected between the belt pulley on the bottom roller and the belt pulley on the output shaft of the No.

[0022] The utility model discloses the following beneficial effects:

[0023] 1. The utility model discloses a clever structure design, the rotating rod on the mounting seat cooperates with the universal coupling, makes the movable arm can adjust position and angle flexibly, in addition, the hinge of bottom block one hydraulic rod drive movable arm, and one motor drives the fine adjustment of chuck through worm gear drive, can accurate snatch old conveyor belt on the belt conveyor, greatly improves the taking material efficiency and accuracy, reduces the tedious and error of manual taking material, speeds up the belt replacement process, the side roller on the mounting frame and the edge roller on the support further assist the posture control of conveyor belt, and the bearing assembly cooperates, makes the conveyor belt keep stable, accurate operation posture in whole belt replacement process, provides reliable foundation for subsequent positioning, direction changing etc. Operation, improves the precision and quality of belt replacement operation.

[0024] 2. The utility model discloses that the second motor of power assembly passes through the belt pulley, gear drive and the tensioning wheel adjustment transmission belt tightness, provides stable and accurate control power for conveyor belt conveying, makes the conveyor belt keep suitable running speed and tension in whole belt replacement process, effectively avoids the belt replacement interruption or belt damage due to unstable power, improves the overall efficiency of belt replacement operation.

[0025] 3. The utility model discloses that the positioning assembly passes through the combination of welding frame, movable seat, double -end screw rod and positioning roller, utilizes the thread property of double -end screw rod, and the movable seat position can be conveniently adjusted by rotating hand wheel, and then accurately adjusts the interval and position of positioning roller, realizes accurate positioning to conveyor belt, ensures that conveyor belt is always in the predetermined track in the conveying and installation process, effectively avoids the installation failure or belt deviation due to position deviation etc. Problem, improves the success rate and reliability of belt replacement operation. ACCURATE POSITIONING

[0026] Figure 1 It is the whole structure schematic diagram of the utility model.

[0027] Figure 2 It is the structure schematic diagram of the taking material assembly part of the utility model.

[0028] Figure 3 It is the structure schematic diagram of the movable arm part of the utility model Figure 2

[0029] Figure 4 It is the structure schematic diagram of the movable arm part of the utility model

[0030] Figure 5 It is the structure schematic diagram of the bearing assembly part of the utility model.

[0031] Figure 6 It is the structure schematic diagram of the positioning assembly part of the utility model.

[0032] Figure 7 It is the structure schematic diagram of the utility model​Figure 6 Enlarged structural schematic view of part B.

[0033] Figure 8 Structure schematic view of power assembly part of the utility model.

[0034] Reference signs are:

[0035] 1, fixed frame;

[0036] 2, material taking assembly; 21, mounting frame; 211, bottom block; 212, side roller; 213, support; 2131, edge roller; 22, mounting seat; 221, rotating rod; 222, universal coupling; 23, movable arm; 231, No. 1 hydraulic rod; 232, movable column; 2321, threaded rod; 233, movable disc; 234, chuck; 235, transmission seat; 2351, No. 1 motor;

[0037] 3, supporting assembly; 31, bottom frame; 32, arc groove plate; 321, movable plate; 322, supporting roller; 323, upper stop seat; 324, lower stop seat; 33, hinged seat; 331, No. 2 hydraulic rod;

[0038] 4, direction changing roller;

[0039] 5, positioning assembly; 51, welding frame; 511, double-end screw rod; 512, hand wheel; 52, movable seat; 521, bearing seat; 522, positioning roller; 53, support frame; 531, partition plate; 532, rotating roller;

[0040] 6, power assembly; 61, base; 611, No. 2 motor; 612, adjusting plate; 613, tensioning wheel; 62, top frame; 621, feeding plate; 63, bottom roller; 64, top roller. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0042] Embodiment 1

[0043] In the belt replacement operation of the main inclined shaft belt conveyor, the connection operation after the old conveying belt is cut off has always been a problem. The traditional method often needs a large number of manpower to carry out complex rope binding or simple clamp fixing, which not only consumes time, but also is extremely inconvenient to operate due to the special environment of the main inclined shaft (such as large slope and limited space), and is easy to cause insecure connection or position deviation, thereby affecting the smooth progress of the whole belt replacement operation, and even may cause safety accidents. In order to solve the above problems, the embodiment of the utility model.

[0044] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the utility model discloses a kind of belt replacement device for main inclined shaft belt conveyor, including fixed frame 1, fixed frame 1 is installed on ground, it is characterized in that further include:

[0045] material taking subassembly 2, material taking subassembly 2 is installed on fixed frame 1 by U-type bolt, material taking subassembly 2 includes mounting bracket 21, mounting seat 22 and movable arm 23, mounting bracket 21 is installed on fixed frame 1 by U-type bolt, mounting seat 22 is provided with two groups, two groups of mounting seat 22 are all installed on mounting bracket 21 by bolt, two groups of rotating rods 221 are all installed on two groups of mounting seat 22 by bearing, two groups of rotating rods 221 between two groups of mounting seat 22 are connected with universal coupling 222, movable arm 23 is provided with four groups, four groups of movable arm 23 are respectively fixed on rotating rod 221 on two groups of mounting seat 22, and material taking subassembly 2 is used to take old conveying belt from belt conveyor;

[0046] supporting component 3, supporting component 3 is installed on fixed frame 1 by bolt, supporting component 3 is located at the right side of material taking subassembly 2, and supporting component 3 is used to support belt;

[0047] diversion roller 4, diversion roller 4 is installed on fixed frame 1 by bearing, diversion roller 4 is located at the right side of supporting component 3, diversion roller 4 is arranged at an angle of 45 degrees, and diversion roller 4 is used to change the conveying direction of belt;

[0048] positioning assembly 5, positioning assembly 5 is welded on fixed frame 1, positioning assembly 5 is located at the back of diversion roller 4, and positioning assembly 5 is used to position belt to prevent position deviation of belt during conveying;

[0049] power component 6, power component 6 is installed on fixed frame 1 by bolt, power component 6 is located at the back of positioning assembly 5, and power component 6 is used to provide power outputted outward for belt;

[0050] bottom block 211 is fixed on mounting bracket 21, two groups of first hydraulic rods 231 are hinged on bottom block 211, and the piston rods of two groups of first hydraulic rods 231 are respectively connected with two groups of movable arms 23;

[0051] The two groups of side rollers 212 are mounted on the mounting frame 21 through bearings, and the two groups of supports 213 are fixed on the mounting frame 21, and the two groups of side rollers 2131 are mounted on the two groups of supports 213 through bearings, and the movable column 232 is movably arranged on the two groups of movable arms 23, and the movable disc 233 is movably connected to the movable column 232, and the clamping disc 234 is mounted on the movable disc 233 through bolts, and the transmission seat 235 is fixed on the two groups of movable arms 23, and the threaded rod 2321 is movably arranged in the transmission seat 235, and the threaded rod 2321 is fixedly connected to the movable column 232, and the worm gear is rotatably arranged in the transmission seat 235 and is threadedly connected to the threaded rod 2321, and the No. 1 motor 2351 is mounted on the transmission seat 235 through bolts, and the worm is fixed on the output shaft of the No. 1 motor 2351, and the worm on the output shaft of the No. 1 motor 2351 is engaged with the worm gear in the transmission seat 235.

[0052] When the old conveying belt needs to be processed, the hydraulic system is started to drive the two groups of No. 1 hydraulic rods 231 to start the extension and retraction operation, and the movable arms 23 will rotate around the rotating rod 221 on the mounting seat 22, so as to realize the position adjustment of the movable arms 23 in space. When the two groups of movable arms 23 are driven by the No. 1 hydraulic rods 231, the clamping discs 234 on the movable arms 23 reach the pre-set grabbing position for the old conveying belt, the corresponding No. 1 motor 2351 is started immediately, the worm fixed on the output shaft of the No. 1 motor 2351 is engaged with the worm gear in the transmission seat 235, under the drive of the No. 1 motor 2351, the worm drives the worm gear to rotate, and the worm gear is threadedly connected with the threaded rod 2321, so that the threaded rod 2321 moves axially in the transmission seat 235, so that the two groups of clamping discs 234 at the upper and lower ends of the movable arms 23 can move towards each other, so as to stably and firmly clamp the conveying belt located therebetween. After the clamping disc 234 successfully clamps the conveying belt, the No. 1 hydraulic rod 231 is retracted, and in the retraction process, the movable arm 23 can move to the right side along a specific track under the tension of the No. 1 hydraulic rod 231, and in the process of moving to the right side, the clamped conveying belt is also pulled to the right side. Compared with the traditional way of manually carrying or pulling the conveying belt, the labor cost is greatly saved, the labor intensity of workers is reduced, the accuracy and efficiency of the old conveying belt pulling operation are improved, the old conveying belt can be more conveniently connected with the power assembly 6 for subsequent connection operation, and a solid foundation is laid for the smooth advancement of the whole main inclined shaft belt conveyor replacement operation process.

[0053] In summary, in the main inclined shaft belt conveyor belt replacement operation, the position of the two groups of movable arms 23 is adjusted by stretching and retracting the two groups of first hydraulic rods 231, and after the chuck 234 on the movable arm 23 reaches the designated position, the corresponding first motor 2351 is operated, and the transmission cooperation of the worm and the worm gear is used to clamp the conveying belt on the two groups of chucks 234 at the upper and lower ends of the movable arm 23. After that, the first hydraulic rod 231 is retracted, the movable arm 23 is moved to the right, and the conveying belt is moved to the right. In this way, it is convenient for the old conveying belt to be connected with the power assembly 6, and the problems of high labor intensity, low efficiency and insufficient accuracy in the previous belt replacement operation by relying on manpower to carry or pull the conveying belt are solved. The automatic traction is realized, and the efficiency and quality of the entire belt replacement operation are improved.

[0054] Example 2

[0055] It is found that although the conveying belt can be clamped and conveyed to the right by the taking component 2, the conveying belt is prone to sagging during conveying. To solve the above problem, the utility model of this embodiment is used.

[0056] Please refer to Figure 5 The supporting assembly 3 comprises a base frame 31, an arc groove plate 32 and a hinged seat 33. The base frame 31 is installed on the fixed frame 1 by bolts. The arc groove plate 32 is provided with two groups, and the two groups of arc groove plates 32 are fixed on the upper end of the base frame 31. The two groups of arc groove plates 32 are each provided with a movable plate 321 installed through a bearing. The two groups of movable plates 321 are each provided with a carrier roller 322 installed through a bearing. The carrier roller 322 moves in the arc groove on the two groups of arc groove plates 32. The hinged seat 33 is provided with two groups, and the two groups of hinged seats 33 are each installed on the left end of the base frame 31 by bolts.

[0057] The two groups of hinged seats 33 are each hinged with a second hydraulic rod 331. The piston rods of the two groups of second hydraulic rods 331 are respectively connected with the left ends of the two groups of movable plates 321 through pins.

[0058] The left ends of the two groups of arc groove plates 32 are each provided with an upper stop seat 323 and a lower stop seat 324. The upper stop seat 323 and the lower stop seat 324 are each provided with a waist-shaped through slot. A bolt is installed in the waist-shaped through slot, and the bolt is screwed on the arc groove plate 32.

[0059] On the basis of the above embodiment, when the main inclined shaft belt conveyor belt changing device is running, the carrier roller 322 plays a key supporting role, which is installed between the two groups of movable plates 321 and located in the arc groove of the arc groove plate 32, can closely fit the bottom of the conveyor belt, effectively disperse the weight of the conveyor belt, so as to prevent the conveyor belt from sagging due to its own gravity, and ensure the smooth running of the conveyor belt during belt changing. When the height of the carrier roller 322 needs to be adjusted, the telescopic No. 2 hydraulic rod 331 can be realized. The two ends of the No. 2 hydraulic rod 331 are respectively connected with the hinge seat 33 and the left end of the movable plate 321 through the pin shaft. When the hydraulic rod is telescopic, a pushing or pulling force is generated, which promotes the rotation of the two groups of movable plates 321 with the connecting bearing of the arc groove plate 32 as the shaft. With the change of the angle of the movable plate 321, the height of the carrier roller 322 also changes accordingly, further improving the adaptability and reliability of the belt changing device to various complex conditions, and ensuring the smooth progress of the belt changing operation.

[0060] In summary, during the belt changing process of the main inclined shaft belt conveyor, the carrier roller 322 can support the conveyor belt, and by virtue of its installation layout between the movable plates 321 and in the arc groove of the arc groove plate 32, it can effectively disperse the weight of the conveyor belt, prevent the conveyor belt from sagging, and ensure smooth running. At the same time, by means of the telescopic No. 2 hydraulic rod 331, the height of the carrier roller 322 is adjusted by pushing the movable plate 321 to rotate, so as to adapt to the height requirement of the conveyor belt under different working conditions.

[0061] Embodiment 3

[0062] On the basis of the above embodiment, it is found that although the conveyor belt does not sag during conveying, the position of the conveyor belt may deviate during conveying. Once the position of the conveyor belt deviates and is not corrected in time, as the degree of deviation gradually increases, the conveyor belt is likely to collide, rub or jam with other fixed parts or adjacent structures in the device. This situation not only causes the device to be instantly stuck, but also stops the entire belt conveyor system from running. To solve the above problem, the utility model of this embodiment is used.

[0063] Please refer to Figure 6 , Figure 7 and Figure 8The positioning assembly 5 comprises a welded frame 51, movable seats 52 and support frames 53, the welded frame 51 is welded on the fixed frame 1, the upper end of the welded frame 51 is provided with sliding rails through bolt installation, the movable seats 52 are provided in two groups, the two groups of movable seats 52 are slid on the sliding rails on the welded frame 51, the welded frame 51 is provided with a double-head screw rod 511 through bearing installation, the front and rear ends of the double-head screw rod 511 are provided with opposite screw threads, the front and rear ends of the double-head screw rod 511 are threadedly matched with the lower ends of the two groups of movable seats 52 respectively, the front end of the double-head screw rod 511 is fixedly provided with a hand wheel 512, the support frames 53 are provided in two groups, the two groups of support frames 53 are bolted on the welded frame 51;

[0064] The two groups of welded frames 51 are fixedly provided with a partition plate 531, and the two groups of welded frames 51 are provided with rotating rollers 532 through bearing installation, the upper ends of the two groups of movable seats 52 are provided with two groups of bearing seats 521 through bolt installation, and the bearing seats 521 are provided with positioning rollers 522;

[0065] The power assembly 6 comprises a base 61, a top frame 62, a bottom roller 63 and a top roller 64, the base 61 is bolted on the fixed frame 1, the base 61 is provided with a No. 2 motor 611 through bolt installation, the output shaft of the No. 2 motor 611 is fixedly provided with a belt pulley, the top frame 62 is bolted on the base 61, the bottom roller 63 and the top roller 64 are both provided with gears through bearing installation, the two groups of gears are meshed with each other, the front end of the bottom roller 63 is fixedly provided with a belt pulley, and the belt pulley on the bottom roller 63 is connected with the belt pulley on the output shaft of the No. 2 motor 611 through a transmission belt, the top frame 62 is fixedly provided with a feeding plate 621, the base 61 is provided with an adjusting plate 612 through bolt installation, the adjusting plate 612 is provided with a sliding groove, the sliding groove is provided with a tension pulley 613 through bolt installation, the tension pulley 613 is in contact with the transmission belt, the No. 2 motor 611 is provided with the belt pulley, the gear transmission and the tension pulley 613 to adjust the tension of the transmission belt, so as to provide stable and accurate power for the transmission of the conveying belt.

[0066] On the basis of the above embodiment, the hand wheel 512 is rotated to rotate the double-head screw rod 511, the distance between the two groups of movable seats 52 can be adjusted, the positioning rollers 522 on the two groups of movable seats 52 are used to realize accurate positioning of the conveying belt, so as to ensure that the conveying belt is always in the predetermined track during the conveying and installation process, and effectively avoid installation failure or belt deviation caused by position deviation.

[0067] To sum up, in the main inclined shaft belt conveyor belt replacement device, the hand wheel 512 drives the double-end screw rod 511 to rotate, and the two groups of movable seats 52 are adjusted in the sliding rail of the welded frame 51 by the special thread structure, and then the positioning rollers 522 on the movable seats 52 are used to accurately position and effectively constrain the conveying belt from both sides. This design effectively solves the problem that the conveying belt is prone to position deviation due to lack of reliable positioning during conveying and installation, which leads to belt deviation, equipment failure and other problems, thereby ensuring the stability and reliability of the belt conveyor in each operation stage, improving the efficiency and quality of the belt replacement operation and the overall production operation, and reducing the equipment maintenance cost and production operation risk.

[0068] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A belt changing device for a main slope belt conveyor, comprising a stationary frame (1) which is installed on the ground, characterized in that, Also includes: The material handling assembly (2) is mounted on the fixed frame (1) by U-bolts. The material handling assembly (2) includes a mounting frame (21), a mounting base (22) and a movable arm (23). The mounting frame (21) is mounted on the fixed frame (1) by U-bolts. There are two sets of mounting bases (22). Both sets of mounting bases (22) are mounted on the mounting frame (21) by bolts. Both sets of mounting bases (22) are mounted with two sets of rotating rods (221) by bearings. A universal coupling (222) is connected between the two sets of rotating rods (221) on the two sets of mounting bases (22). There are four sets of movable arms (23). The four sets of movable arms (23) are respectively fixed on the rotating rods (221) on the two sets of mounting bases (22). The material handling assembly (2) is used to remove the old conveyor belt from the belt conveyor. Support assembly (3), which is bolted to the fixed frame (1), is located on the right side of the material taking assembly (2) and is used to support the belt; The reversing roller (4) is mounted on the fixed frame (1) by bearings. The reversing roller (4) is located on the right side of the support assembly (3). The reversing roller (4) is arranged at an angle of 45 degrees. The reversing roller (4) is used to change the conveying direction of the belt. Positioning component (5) is welded to the fixed frame (1). The positioning component (5) is located behind the reversing roller (4). The positioning component (5) is used to position the belt to prevent the belt from shifting position during the conveying process. The power assembly (6) is bolted to the mounting bracket (1). The power assembly (6) is located behind the positioning assembly (5). The power assembly (6) is used to provide outward power to the belt.

2. A belt changing device for a main slope belt conveyor according to claim 1, characterized in that: The mounting bracket (21) has a base block (211) fixed on it. Two sets of hydraulic rods (231) are hinged on the base block (211). The piston rods of the two sets of hydraulic rods (231) are respectively connected to the two sets of movable arms (23).

3. A belt changing device for a main slope belt conveyor according to claim 2, characterized in that: Two sets of side rollers (212) are mounted on the mounting frame (21) via bearings. Two sets of supports (213) are fixed on the mounting frame (21). Side rollers (2131) are mounted on both sets of supports (213) via bearings. Movable columns (232) are movably mounted on both sets of movable arms (23). Movable discs (233) are movably connected to the movable columns (232). Clamping discs (234) are mounted on the movable discs (233) via bolts. Transmission seats (235) are fixed on both sets of movable arms (23). The transmission seat (235) has a movable threaded rod (2321) inside, which is fixedly connected to the movable column (232). The transmission seat (235) has a rotating worm gear inside, which is threadedly engaged with the threaded rod (2321). A first motor (2351) is installed on the transmission seat (235) by bolts. A worm is fixed on the output shaft of the first motor (2351), and the worm on the output shaft of the first motor (2351) meshes with the worm gear inside the transmission seat (235).

4. A belt changing device for a main slope belt conveyor according to claim 1, characterized in that: The supporting component (3) includes a base frame (31), an arc groove plate (32), and a hinge seat (33). The base frame (31) is bolted to the fixed frame (1). There are two sets of arc groove plates (32), and both sets of arc groove plates (32) are fixed to the upper end of the base frame (31). Movable plates (321) are mounted on both sets of arc groove plates (32) through bearings. A roller (322) is mounted between the two sets of movable plates (321) through bearings. The roller (322) moves in the arc groove on the two sets of arc groove plates (32). There are two sets of hinge seats (33), and both sets of hinge seats (33) are bolted to the left end of the base frame (31).

5. A belt changing device for a main inclined shaft conveyor according to claim 4, characterized in that: Both sets of hinge seats (33) are hinged with a second hydraulic rod (331), and the piston rods of the two sets of second hydraulic rods (331) are respectively connected to the left end of the two sets of movable plates (321) through pins.

6. A belt changing device for a main inclined shaft conveyor according to claim 5, characterized in that: Both sets of arc groove plates (32) are provided with an upper stop (323) and a lower stop (324) at their left ends. Both the upper stop (323) and the lower stop (324) are provided with waist-shaped through grooves. Bolts are installed in the waist-shaped through grooves and the bolt threads are screwed onto the arc groove plate (32).

7. A belt changing device for a main inclined shaft conveyor according to claim 1, characterized in that: The positioning component (5) includes a welding frame (51), a movable seat (52), and a support frame (53). The welding frame (51) is welded to the fixed frame (1). The upper end of the welding frame (51) is bolted with a slide rail. There are two sets of movable seats (52). Both sets of movable seats (52) slide on the slide rail on the welding frame (51). A double-ended screw (511) is mounted on the welding frame (51) through a bearing. The front and rear ends of the double-ended screw (511) are provided with threads of opposite rotation. The front and rear ends of the double-ended screw (511) are respectively threaded with the lower ends of the two sets of movable seats (52). A handwheel (512) is fixed at the front end of the double-ended screw (511). There are two sets of support frames (53). Both sets of support frames (53) are bolted to the welding frame (51).

8. A belt changing device for a main inclined shaft conveyor according to claim 7, characterized in that: A partition plate (531) is fixed between the two sets of welding frames (51), and a rotating roller (532) is installed between the two sets of welding frames (51) via a bearing. Two sets of bearing seats (521) are bolted to the upper ends of the two sets of movable seats (52), and positioning rollers (522) are installed on the bearing seats (521).

9. A belt changing device for a main inclined shaft conveyor according to claim 1, characterized in that: The power assembly (6) includes a base (61), a top frame (62), a bottom roller (63), and a top roller (64). The base (61) is bolted to the fixed frame (1). A second motor (611) is bolted to the base (61). A pulley is fixed on the output shaft of the second motor (611). The top frame (62) is bolted to the base (61). The bottom roller (63) and the top roller (64) are both mounted on the top frame (62) via bearings. Gears are fixed on the shafts of the bottom roller (63) and the top roller (64), and the two sets of gears mesh with each other.

10. A belt changing device for a main inclined shaft conveyor according to claim 9, characterized in that: A pulley is fixed at the front end of the bottom roller (63). A transmission belt connects the pulley on the bottom roller (63) to the pulley on the output shaft of the second motor (611). A feed plate (621) is fixed on the top frame (62). An adjusting plate (612) is installed on the base (61) by bolts. A groove is provided on the adjusting plate (612). A tensioning wheel (613) is installed in the groove by bolts. The tensioning wheel (613) is in contact with the transmission belt.

Citation Information

Patent Citations

  • A belt replacement device for a mine belt conveyor

    CN221051126U