Board dividing machine, double-track interaction mechanism thereof and photovoltaic cell conveying device
By opening adsorption holes on the synchronous belt of the guide rail and using vacuum equipment to adsorb the solar cells, the problem of misalignment and collision of photovoltaic solar cells during the sorting process was solved, and stable sorting of solar cells was achieved.
Patent Information
- Application Number
- CN202423305121.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Photovoltaic cells are prone to shifting and misalignment during the sorting process, which can cause them to collide with the baffles on both sides of the synchronous belt of the interaction mechanism, resulting in microcracks.
Adsorption holes are made on the synchronous belts of the first and second guide rails, and negative pressure is generated by a vacuum device to adsorb the battery cells. The opening and closing of the vacuum device is controlled by a photoelectric sensor to prevent the battery cells from colliding with the baffles on both sides of the synchronous belt.
This effectively prevents the battery cells from colliding with the baffles on both sides of the synchronous belt during the sorting process, avoiding microcracks and improving the stability and safety of the sorting process.
Smart Images
Figure CN223560421U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to sorting device technical field, concretely relates to a board separator and double track interactive mechanism, photovoltaic cell conveying device thereof. BACKGROUND
[0002] With the application of photovoltaic cell more and more widely, the production of photovoltaic cell piece has become a flow line operation. After the cell piece is tested by the testing machine, the cell piece will be graded according to the condition of the cell piece, such as hidden crack, angle defect, concentric circle, broken grid and the like. The cell pieces with the same problem are put into a magazine. In some technologies, grading is carried out by the conveying device of the sorting machine and the testing machine. However, in the process of the interactive mechanism of the sorting machine and the conveying device of the testing machine, the cell piece is easy to move and dislocate, resulting in collision of the cell piece and the blocking bar on both sides of the synchronous belt of the interactive mechanism, and hidden crack.
[0003] Therefore, how to avoid the collision of the photovoltaic cell piece in the grading process is a technical problem to be solved by the person skilled in the art.
[0004] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background technology of the present application, and therefore, the above description is not considered as the information of the prior art. CONTENT OF THE UTILITY MODEL
[0005] The present application provides at least a board separator and double track interactive mechanism, photovoltaic cell conveying device.
[0006] In the first aspect, the present application provides a double track interactive mechanism, comprising:
[0007] A first guide rail and a second guide rail;
[0008] The first guide rail and the second guide rail are both provided with a driving motor and a plurality of synchronous shafts, and the synchronous shafts are connected with the driving motor through a belt transmission;
[0009] The synchronous shafts are connected through a synchronous belt transmission, and a plurality of suction holes are formed on the synchronous belt;
[0010] A vacuum device is further arranged between the synchronous belts, and a strip-shaped air inlet is formed on the vacuum device. In the process of synchronous belt transmission, the suction holes generate negative pressure through the strip-shaped air inlet.
[0011] In an optional embodiment, a photoelectric sensor is arranged on the first guide rail and the second guide rail, the photoelectric sensor is electrically connected with a control module and a vacuum device, and the control module is configured to:
[0012] The vacuum device is turned on when the photoelectric sensor detects that there is a cell piece on the synchronous belt;
[0013] The vacuum device is turned off when the photoelectric sensor does not detect the battery piece on the synchronous belt.
[0014] In an alternative embodiment, the vacuum device is in communication with an air suction pipe, and the other end of the air suction pipe is in communication with a vacuum pump; and,
[0015] The connection of the air suction pipe and the vacuum device is located below the strip-shaped air suction port.
[0016] In an alternative embodiment, a first fixing member and a second fixing member are respectively arranged below the first guide rail and the second guide rail;
[0017] The first fixing member and the second fixing member are respectively provided with a first arc-shaped hole and a second arc-shaped hole, and,
[0018] The first arc-shaped hole is high in the middle and low at both sides, and the second arc-shaped hole is low in the middle and high at both sides.
[0019] In an alternative embodiment, a cam is slidably arranged in the first arc-shaped hole and the second arc-shaped hole, and the cam is connected with the first guide rail and the second guide rail through a first connecting member and a second connecting member.
[0020] In an alternative embodiment, the first connecting member and the second connecting member are respectively connected with a first sliding assembly and a second sliding assembly, and the first sliding assembly and the second sliding assembly comprise a Y-axis sliding module and a Z-axis sliding module.
[0021] In an alternative embodiment, an interaction motor is arranged between the first sliding assembly and the second sliding assembly, the interaction motor is in driving connection with a driving wheel, and the driving wheel is in driving connection with a driven wheel through a conveying belt; and,
[0022] The two sides of the conveying belt are respectively connected with the first sliding assembly and the second sliding assembly.
[0023] On the other hand, the present disclosure also provides a photovoltaic cell conveying device, comprising:
[0024] A driving motor and a plurality of synchronous shafts;
[0025] The synchronous shafts are in driving connection with the driving motor through a belt, and,
[0026] The synchronous shafts are in driving connection with each other through a synchronous belt, and a plurality of suction holes are arranged on the synchronous belt.
[0027] A vacuum device is further arranged between the synchronous belts, and a strip-shaped air suction port is arranged on the vacuum device, and the suction holes generate negative pressure through the strip-shaped air suction port during synchronous belt driving.
[0028] In an alternative embodiment, a photoelectric sensor is arranged in the middle of the synchronous belt, the photoelectric sensor is electrically connected with the control module and the vacuum device, and the control module is configured to:
[0029] the photoelectric sensor detects that there is a battery piece on the synchronous belt, and the vacuum device is turned on;
[0030] the photoelectric sensor does not detect that there is a battery piece on the synchronous belt, and the vacuum device is turned off.
[0031] In a third aspect, the embodiments of the present disclosure also provide a board separating machine comprising the double-track interaction mechanism.
[0032] The beneficial effects of the present application are that: by opening the adsorption holes on the synchronous belt of the first guide rail and the second guide rail, the vacuum device between the synchronous belts is provided with a strip-shaped air suction port corresponding to the adsorption holes, so that the adsorption holes on the synchronous belt generate suction force to hold the battery piece to be separated, and prevent the battery piece from colliding with the blocking bars on both sides of the synchronous belt.
[0033] Other features and advantages of the present application will be described in the following description, and some will become apparent from the description, or will be understood from the practice of the present application. The purposes and other advantages of the present application are achieved and obtained by the structures specifically pointed out in the specification, claims and drawings.
[0034] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the preferred embodiments are described in detail below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS
[0035] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or prior art description. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0036] Figure 1 A perspective view of a double-track interaction mechanism provided by the embodiments of the present disclosure;
[0037] Figure 2 A perspective view of a double-track interaction mechanism fixing member and an interaction motor provided by the embodiments of the present disclosure;
[0038] Figure 3 A side view of a double-track interaction mechanism provided by the embodiments of the present disclosure;
[0039] Figure 4A three-dimensional schematic view of a cam and an arc-shaped hole of a double-track interaction mechanism is provided for the embodiments of the present disclosure.
[0040] In the drawings:
[0041] 100, first guide rail; 200, second guide rail; 300, driving motor; 310, synchronous shaft; 320, belt; 400, synchronous belt; 410, suction hole; 500, vacuum equipment; 510, strip-shaped air suction port; 520, air suction pipe; 530, vacuum pump; 600, photoelectric sensor; 700, first fixing member; 710, first arc-shaped hole; 800, second fixing member; 810, second arc-shaped hole; 900, cam; 1100, first connecting member; 1200, second connecting member; 1300, first sliding assembly; 1400, second sliding assembly; 1500, interaction motor; 1510, driving wheel; 1520, driven wheel; 1530, conveyor belt. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0043] The terminology used herein is for the purpose of describing particular example configurations only and is not intended to be limiting. As used herein, the singular articles "a," "an," and "the" can be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," "including," and "has" are inclusive and therefore specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.
[0044] As used herein, the phrases "in an embodiment," "according to an embodiment," "in some embodiments," and the like generally mean the particular feature, structure, or characteristic following the phrase is included in at least one embodiment of the present disclosure. Thus, appearances of such phrases in various places throughout this specification are not necessarily all referring to the same embodiment. As used herein, the term "or" as used herein, means any one member of a particular list and also any combination of members of that list.
[0045] It is found through research that the prior art has the following disadvantages: in some technologies, the battery pieces are graded by the connection of the sorting machine and the conveying device of the testing machine, but the battery pieces are prone to be moved out of position in the process of the connection of the interaction mechanism of the sorting machine and the conveying device of the testing machine, causing the battery pieces to collide with the blocking bars on both sides of the synchronous belt of the interaction mechanism and to be cracked.
[0046] Therefore, to solve the above technical problems, the present disclosure provides a board sorting machine and a double-track interaction mechanism and a photovoltaic cell conveying device thereof.
[0047] The above-mentioned defects are the results of the practical research of the utility model person, and therefore, the discovery process of the above-mentioned problems and the solutions provided in the present disclosure should be the contributions of the utility model person to the present disclosure.
[0048] It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, in the drawings, the thickness of the components can be exaggerated or reduced for effective description of the technical content.
[0049] Some embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings. In the case of no conflict, the following embodiments and the features in the embodiments can be combined with each other.
[0050] Please refer to Figure 1 The present disclosure provides a double-track interaction mechanism, which comprises a first guide rail 100 and a second guide rail 200; the first guide rail 100 and the second guide rail 200 are both provided with a driving motor 300 and a plurality of synchronous shafts 310, the synchronous shafts 310 are drivingly connected with the driving motor 300 through a belt 320; the synchronous shafts 310 are drivingly connected with each other through a synchronous belt 400, a plurality of suction holes 410 are formed on the synchronous belt 400; a vacuum device 500 is further arranged between the synchronous belts 400, and a strip-shaped air suction port 510 is formed on the vacuum device 500; in the process of transmission of the synchronous belt 400, the suction holes 410 generate negative pressure through the strip-shaped air suction port 510, so that the battery pieces on the synchronous belt 400 can be adsorbed by the suction holes 410, preventing the battery pieces from colliding with the blocking bars on both sides of the synchronous belt 400.
[0051] Please refer to Figure 1In some embodiments, the first guide rail 100 and the second guide rail 200 are provided with photoelectric sensors 600, the photoelectric sensors 600 are electrically connected with the control module and the vacuum device 500, and the control module is configured to: turn on the vacuum device 500 when the photoelectric sensors 600 detect that there are battery pieces on the synchronous belt 400, so that the suction holes 410 on the synchronous belt 400 generate suction force to adsorb the battery pieces; and turn off the vacuum device 500 when the photoelectric sensors 600 do not detect that there are battery pieces on the synchronous belt 400, so as to reduce energy consumption.
[0052] Continuing to refer to Figure 1 In some embodiments, the vacuum device 500 is in communication with the suction pipe 520, and the other end of the suction pipe 520 is in communication with the vacuum pump 530.
[0053] As Figure 1 shown, preferably, the connection between the suction pipe 520 and the vacuum device 500 is located below the strip-shaped suction port 510, so as to enhance the suction force of the strip-shaped suction port 510, thereby enhancing the adsorption force of the suction holes 410 on the synchronous belt 400.
[0054] Referring to Figure 2 In some embodiments, the first guide rail 100 and the second guide rail 200 are respectively provided below with first and second fixing members 700 and 800, and the first and second fixing members 700 and 800 are respectively provided with first and second arc-shaped holes 710 and 810, the first arc-shaped hole 710 is high in the middle and low at both sides, and the second arc-shaped hole 810 is low in the middle and high at both sides.
[0055] Referring to Figure 3 and Figure 4 In some embodiments, the first and second arc-shaped holes 710 and 810 are respectively provided with a cam 900, and the cam 900 is connected with the first and second guide rails 100 and 200 through first and second connecting members 1100 and 1200. Through the above arrangement, when the cam 900 moves in the first and second arc-shaped holes 710 and 810, it can drive the first and second guide rails 100 and 200 to move together.
[0056] Referring to Figure 3 In some embodiments, the first and second connecting members 1100 and 1200 are respectively connected with first and second sliding assemblies 1300 and 1400, and the first and second sliding assemblies 1300 and 1400 include Y-axis and Z-axis sliding modules.
[0057] Continuing to refer to Figure 2In some embodiments, an interaction motor 1500 is arranged between the first sliding assembly 1300 and the second sliding assembly 1400, the interaction motor 1500 is in driving connection with a driving wheel 1510, and the driving wheel 1510 is in driving connection with a driven wheel 1520 through a transmission belt 1530. The transmission belt 1530 is connected with the first sliding assembly 1300 and the second sliding assembly 1400 on both sides.
[0058] Specifically, after the interaction motor 1500 is started, the transmission belt 1530 is adapted to drive the first sliding assembly 1300 and the second sliding assembly 1400 to move towards each other along the extension direction of the sliding module along the Z axis.
[0059] Specifically, since the first sliding assembly 1300 and the second sliding assembly 1400 are connected with the first connecting piece 1100 and the second connecting piece 1200, and the cam 900 is connected with the first guide rail 100 and the second guide rail 200 through the first connecting piece 1100 and the second connecting piece 1200, when the first sliding assembly 1300 and the second sliding assembly 1400 move along the Z axis direction, the cam 900 can be driven to slide in the first arc-shaped hole 710 and the second arc-shaped hole 810.
[0060] Specifically, when the cam 900 slides from one side of the first arc-shaped hole 710 and the second arc-shaped hole 810 to the middle, since the first arc-shaped hole 710 is high in the middle and low on both sides, and the second arc-shaped hole 810 is low in the middle and high on both sides. The cam 900 in the first arc-shaped hole 710 is adapted to drive the first guide rail 100 to move upwards along the extension direction of the sliding module along the Y axis, and similarly, the cam 900 in the second arc-shaped hole 810 is adapted to drive the second guide rail 200 to move downwards along the extension direction of the sliding module along the Y axis. So that the first guide rail 100 and the second guide rail 200 are vertically staggered, when the cam 900 continues to slide to the other side of the first arc-shaped hole 710 and the second arc-shaped hole 810, the first guide rail 100 and the second guide rail 200 complete the transposition.
[0061] Referring to Figure 1 Some embodiments also provide a photovoltaic cell conveying device, comprising: a driving motor 300 and a plurality of synchronous shafts 310; the synchronous shafts 310 are in driving connection with the driving motor 300 through a belt 320, and the synchronous shafts 310 are in driving connection with each other through a synchronous belt 400, and a plurality of suction holes 410 are arranged on the synchronous belt 400; a vacuum device 500 is further arranged between the synchronous belt 400, and a strip-shaped air inlet 510 is arranged on the vacuum device 500. During the transmission process of the synchronous belt 400, the suction holes 410 generate negative pressure through the strip-shaped air inlet 510, so that the suction holes 410 can adsorb the cell pieces on the synchronous belt 400, preventing them from colliding with the blocking strips on both sides of the synchronous belt 400.
[0062] In some embodiments, a board separating machine is also provided, including using the double-track interaction mechanism in the above embodiments.
[0063] To sum up, the double-track interaction mechanism provided by the embodiments of the present disclosure can complete the transposition of the first guide rail 100 and the second guide rail 200 through the cooperation of the first sliding assembly 1300, the second sliding assembly 1400 and the cam 900. In addition, the suction holes 410 are arranged on the synchronous belts 400 of the first guide rail 100 and the second guide rail 200, and the strip-shaped air inlets 510 corresponding to the suction holes 410 are arranged on the vacuum equipment 500 between the synchronous belts 400, so that the suction holes 410 on the synchronous belts 400 can generate suction force. In the process of separating the battery piece after the transposition of the first guide rail 100 and the second guide rail 200, the suction holes 410 on the synchronous belts 400 can suck the battery piece to be separated, so as to prevent the battery piece from colliding with the blocking bars on both sides of the synchronous belts 400.
[0064] In the description of the embodiments of the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, for example, can be fixedly connected, can also be detachably connected, or integrally connected, can be mechanically connected, can also be electrically connected, can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0065] In the description of the present application, it should be explained that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the application.
[0066] Spatially relative terms, such as "inner", "outer", "below", "below", "lower", "above", "upper", and the like, can be used herein to facilitate description of the relationship of one element or feature to another element or feature as illustrated in the drawings. In addition to the orientation depicted in the drawings, the spatially relative terms can be intended to cover different orientations of the device in use or operation. For example, if the device in the drawing is turned over, the element described as "below" or "under" the other element or feature will be oriented "above" the other element or feature. Therefore, the example term "below" can cover the above and below orientations. The device can be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.
[0067] With the above ideal embodiment of the present application as the inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.
Claims
1. A dual track interaction mechanism, characterized in that, include: First guide rail (100) and second guide rail (200); The first guide rail (100) and the second guide rail (200) are each equipped with a drive motor (300) and several synchronous shafts (310), wherein the synchronous shafts (310) are connected to the drive motors (300) via belts (320); and, The synchronous shafts (310) are connected by a synchronous belt (400), and the synchronous belt (400) is provided with a plurality of adsorption holes (410). A vacuum device (500) is also provided between the synchronous belts (400). The vacuum device (500) has a strip-shaped air intake (510). During the transmission of the synchronous belt (400), the adsorption hole (410) generates negative pressure through the strip-shaped air intake (510).
2. The dual-track interactive mechanism as described in claim 1, characterized in that, A photoelectric sensor (600) is provided on the first guide rail (100) and the second guide rail (200). The photoelectric sensor (600) is electrically connected to the control module and the vacuum device (500). The control module is configured to: The vacuum device (500) is activated when the photoelectric sensor (600) detects a battery cell on the synchronous belt (400). The vacuum equipment (500) is shut down when the photoelectric sensor (600) does not detect a battery cell on the synchronous belt (400).
3. The dual-track interactive mechanism as described in claim 1, characterized in that, The vacuum device (500) is connected to a suction pipe (520), the other end of which is connected to a vacuum pump (530); and, The connection between the suction pipe (520) and the vacuum device (500) is located below the strip-shaped suction port (510).
4. The dual-track interactive mechanism as described in claim 1, characterized in that, A first fixing member (700) and a second fixing member (800) are respectively provided below the first guide rail (100) and the second guide rail (200); The first fixing member (700) and the second fixing member (800) are respectively provided with a first arc-shaped hole (710) and a second arc-shaped hole (810), and, The first arc-shaped hole (710) is high in the middle and low on both sides, while the second arc-shaped hole (810) is low in the middle and high on both sides.
5. The dual-track interactive mechanism as described in claim 4, characterized in that, Cams (900) are slidably disposed in the first arc-shaped hole (710) and the second arc-shaped hole (810). The cams (900) are connected to the first guide rail (100) and the second guide rail (200) respectively through the first connector (1100) and the second connector (1200).
6. The dual-track interactive mechanism as described in claim 5, characterized in that, The first connector (1100) and the second connector (1200) are also connected to the first sliding component (1300) and the second sliding component (1400) respectively. The first sliding component (1300) and the second sliding component (1400) include a Y-axis sliding module and a Z-axis sliding module.
7. The dual-track interactive mechanism as described in claim 6, characterized in that, An interactive motor (1500) is provided between the first sliding assembly (1300) and the second sliding assembly (1400). The interactive motor (1500) is driven by a drive wheel (1510), and the drive wheel (1510) is driven by a driven wheel (1520) via a conveyor belt (1530). The two sides of the conveyor belt (1530) are respectively connected to the first sliding component (1300) and the second sliding component (1400).
8. A photovoltaic cell conveying device, characterized in that, include: Drive motor (300) and several synchronous shafts (310); The synchronous shaft (310) is connected to the drive motor (300) via a belt (320), and, The synchronous shafts (310) are connected by a synchronous belt (400), and the synchronous belt (400) is provided with a plurality of adsorption holes (410). A vacuum device (500) is also provided between the synchronous belts (400). The vacuum device (500) has a strip-shaped air intake (510). During the transmission of the synchronous belt (400), the adsorption hole (410) generates negative pressure through the strip-shaped air intake (510).
9. The photovoltaic cell conveying device as described in claim 8, characterized in that, A photoelectric sensor (600) is disposed in the middle of the synchronization belt (400), the photoelectric sensor (600) being electrically connected to the control module and the vacuum device (500), and the control module being configured to: The vacuum device (500) is activated when the photoelectric sensor (600) detects a battery cell on the synchronous belt (400). The vacuum equipment (500) is shut down when the photoelectric sensor (600) does not detect a battery cell on the synchronous belt (400).
10. A PCB depaneling machine, characterized in that, Includes the dual-track interaction mechanism as described in any one of claims 1-7.