Bilateral multi-station in-out RGV transplanter
By designing a double-sided, multi-station RGV transplanter, and utilizing a rotating mechanism and a side-mounted mechanism to adjust the workpiece orientation, the problem of confusion between the front and back sides of the workpiece was solved, thus improving testing efficiency and safety.
Patent Information
- Application Number
- CN202423268951.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The workpiece's front and back sides are mixed up during the production process, resulting in irregular front and back sides during testing, which affects testing efficiency and the safety of operators.
A double-sided, multi-station RGV transplanter was designed, including a main production line, a shuttle, a traveling track, and a testing station. The shuttle adjusts the orientation of the workpiece through a rotating mechanism and a side-mounting mechanism, ensuring that its front face is always facing the operator. It combines electrical and software control for efficient scheduling.
It enables automatic adjustment of the front and back orientation of the workpiece, improving testing efficiency and equipment utilization efficiency, ensuring that the front of the workpiece faces the operator during testing, and enhancing safety and ease of operation.
Smart Images

Figure CN223560507U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electric appliance production line, specifically relates to the automatic conveying of the shunting before the multi-station test of household appliance such as dish washer, refrigerator and the sorting and confluence after the test. BACKGROUND
[0002] The workpiece needs to be cut back and forth in the production process, which leads to the confusion and irregularity of the front and back surfaces of the workpiece when entering the test section. At the same time, the shuttle vehicle cannot timely adjust the front surface of the workpiece to face the operator, which is not convenient for the connection of the test instrument and the workpiece, as well as the water injection test and drainage operation in the workpiece cavity.
[0003] Therefore, there is an urgent need for a double-sided multi-station RGV transplanting machine to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a double-sided multi-station RGV transplanting machine which can solve the confusion of the front and back surfaces of the workpiece and improve the efficiency of the equipment.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a double-sided multi-station RGV transplanting machine includes a production line main line, a shuttle vehicle, a walking track and a plurality of test stations. The walking track is located on one side of the production line main line. The test stations are arranged on both sides of the walking track at intervals. The shuttle vehicle is movably arranged on the walking track. The shuttle vehicle includes a moving base frame, a rotating mechanism, an edge-approaching mechanism and a top conveying mechanism. The moving base frame is movably arranged on the walking track. The rotating mechanism is installed on the output end of the moving base frame. The edge-approaching mechanism is installed on the output end of the rotating mechanism. The edge-approaching mechanism rotates under the drive of the rotating mechanism. The top conveying mechanism is installed on the output end of the edge-approaching mechanism. The edge-approaching mechanism moves to approach the top conveying mechanism to any test station.
[0006] Preferably, the moving base frame includes a frame, a driving device and a bottom moving roller. The bottom moving roller is installed at the bottom of the frame. The bottom moving roller is rollingly arranged on the walking track. The driving device is installed on the walking track. The bottom moving roller is installed on the output end of the driving device. The bottom moving roller rotates under the drive of the driving device.
[0007] Preferably, the rotating mechanism comprises a rotating driving motor, a driving gear, a driven gear and a rotating disc, the rotating driving motor is installed at the output end of the moving base, the driving gear is installed at the output end of the rotating driving motor, the driving gear rotates under the driving of the rotating driving motor, the driven gear is engaged with the driving gear, the rotating disc is connected with the driven gear, and the edge-approaching mechanism is installed at the top end surface of the rotating disc.
[0008] Specifically, the edge-approaching mechanism comprises a moving driving motor and a moving frame, the moving driving motor is installed at the rotating disc, and the moving frame is installed at the output end of the moving driving motor.
[0009] Specifically, the double-side multi-station in-out RGV transplanting machine further comprises a guide assembly, the guide assembly comprises guide rails and sliding blocks, the guide rails are connected with the rotating disc, and the sliding blocks are connected with the moving frame.
[0010] Specifically, the guide rails and the sliding blocks are both provided with two groups, the guide rails are symmetrically arranged, and the sliding blocks are symmetrically arranged.
[0011] Preferably, the top conveying mechanism comprises conveying butt joint assemblies and a bearing table, the bearing table is installed at the output end of the edge-approaching mechanism, and the conveying butt joint assemblies are arranged on both sides of the bearing table.
[0012] Specifically, the conveying butt joint assemblies are conveyor belt conveying devices.
[0013] Preferably, the main line of the production line is perpendicular to the walking track.
[0014] Preferably, the double-side multi-station in-out RGV transplanting machine further comprises a protective fence structure.
[0015] Compared with the prior art, the double-side multi-station in-out RGV transplanting machine has the beneficial effects that:
[0016] The double-side multi-station in-out RGV transplanting machine of the utility model combines the main line of production line, the shuttle vehicle, the walking track and the test station together, the walking track is located at one side of the main line of production line, the test station is arranged at both sides of the walking track in a spaced manner, thereby forming double-side processing arrangement, improving the use efficiency of the equipment, the shuttle vehicle is movably arranged on the walking track, the shuttle vehicle is double-side in-out, that is, multiple test stations can be arranged on both sides of the shuttle vehicle, and the scheduling is conducted through electrical and software control. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a perspective structural schematic view of the double-side multi-station in-out RGV transplanting machine of the utility model.
[0018] Figure 2 It is a top view of the double-side multi-station in-out RGV transplanting machine of the utility model.
[0019] Figure 3 It is a perspective structural schematic view of the shuttle vehicle of the double-side multi-station in-out RGV transplanting machine of the utility model.
[0020] Figure 4 It is another angle perspective structural schematic view of the shuttle vehicle of the double-side multi-station in-out RGV transplanting machine of the utility model.
[0021] Figure 5 It is an internal structural schematic view of the shuttle vehicle of the double-side multi-station in-out RGV transplanting machine of the utility model. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1 to 5The utility model provides a kind of double-side multi-station in and out RGV transplanting machine 100, including production line main line 1, shuttle 2, walking track 3 and multiple test stations 4, walking track 3 is located in the side of production line main line 1, test station 4 is arranged in the both sides of walking track 3 with interval, to form double-side processing arrangement, improve the use efficiency of equipment, shuttle 2 is movably located in walking track 3, shuttle 2 is double-side in and out, i. e. multiple test stations 4 can be placed in the both sides of shuttle 2, and scheduling is carried out by electrical, software control.Shuttle 2 includes mobile base frame 21, rotating mechanism 22, edge mechanism 23 and top conveying mechanism 24, mobile base frame 21 is movably located in walking track 3, rotating mechanism 22 is installed in the output end of mobile base frame 21, edge mechanism 23 is installed in the output end of rotating mechanism 22, edge mechanism 23 rotates under the drive of rotating mechanism 22, top conveying mechanism 24 is installed in the output end of edge mechanism 23, edge mechanism 23 is close to any test station 4 by moving top conveying mechanism 24, since rotating mechanism 22 is arranged, so solve workpiece incoming positive and negative confusion, 360 ° rotating shuttle 2 is adjusted in time, ensure that the front of workpiece faces test operator after entering test station 4.More specifically, as follows:
[0024] Please refer to Figures 1 to 3 Mobile base frame 21 includes frame 211, driving device 212 and bottom moving roller 213, bottom moving roller 213 is installed at the bottom of frame 211, bottom moving roller 213 is movably arranged in walking track 3, driving device 212 is installed in walking track 3, bottom moving roller 213 is installed in the output end of driving device 212, bottom moving roller 213 rotates under the drive of driving device 212, to drive mobile base frame 21 to move on walking track 3.
[0025] Please refer to Figures 1 to 5 Rotating mechanism 22 includes rotating drive motor 221, driving gear 222, driven gear 223 and rotating disc 224, rotating drive motor 221 is installed in the output end of mobile base frame 21, driving gear 222 is installed in the output end of rotating drive motor 221, driving gear 222 rotates under the drive of rotating drive motor 221, driven gear 223 is engaged with driving gear 222, rotating disc 224 is connected with driven gear 223, edge mechanism 23 is installed in the top end face of rotating disc 224, driving gear 222 drives driven gear 223 to rotate, so that rotating disc 224 and edge mechanism 23 rotate.
[0026] Please refer to Figure 5The edge mechanism 23 comprises a moving driving motor 231 and a moving frame 232, the moving driving motor 231 is installed on the rotating disc 224, the moving frame 232 is installed on the output end of the moving driving motor 231, and the moving frame 232 moves under the driving of the moving driving motor 231.
[0027] Please refer to Figures 1 to 5 The double-side multi-station in-out RGV transplanting machine 100 further comprises a guide assembly 5, the guide assembly 5 comprises guide rails 51 and sliding blocks 52, the guide rails 51 are connected with the rotating disc 224, and the sliding blocks 52 are connected with the moving frame 232, and the sliding blocks 52 slide on the guide rails 51.
[0028] Please refer to Figures 1 to 5 The guide rails 51 and the sliding blocks 52 are both provided with two groups, the guide rails 51 are symmetrically arranged, and the sliding blocks 52 are symmetrically arranged.
[0029] Please refer to Figures 1 to 5 The top conveying mechanism 24 comprises conveying butt joint assemblies 241 and a bearing table 242, the bearing table 242 is in a platform structure, the bearing table 242 is installed on the output end of the edge mechanism 23, and the conveying butt joint assemblies 241 are arranged on the two sides of the bearing table 242. Preferably, the conveying butt joint assemblies 241 are conveyor belt conveying devices. In the embodiment, the production line main line 1 is perpendicular to the walking track 3. The double-side multi-station in-out RGV transplanting machine 100 further comprises a protective fence structure 6, and the protective fence structure 6 can enclose a relatively closed working area to ensure safety.
[0030] Please refer to Figures 1 to 5 The working process of the double-side multi-station in-out RGV transplanting machine 100 is as follows:
[0031] The shuttle vehicle 2 is rotated by 90°, so that the top conveying mechanism 24 is perpendicular to the direction of the production line main line 1, and the top conveying mechanism 24 receives the product from the transplanting machine on the production line main line 1.
[0032] The shuttle vehicle 2 walks to the designated test station 4, and in the process of walking, the shuttle vehicle 2 adjusts the direction of the product by rotating, and adjusts the target angle by rotating.
[0033] After the shuttle vehicle 2 walks to the designated test station 4, the edge mechanism 23 pushes out and pushes the workpiece to the nearest position of the test station 4. The conveying butt joint assemblies 241 of the top conveying mechanism 24 are started, and the workpiece is conveyed to the test station 4.
[0034] Through electrical and software scheduling, the workpiece is sequentially conveyed to each test station 4, and after the test is completed, the operation is repeated, the workpiece is received and conveyed to the production main line.
[0035] The production line main line 1, the shuttle 2, the walking track 3 and the test station 4 are combined together, the walking track 3 is located on one side of the production line main line 1, the test station 4 is arranged on both sides of the walking track 3 at intervals, thereby forming a double-sided processing arrangement, improving the use efficiency of the equipment, the shuttle 2 is movably arranged on the walking track 3, the shuttle 2 is double-sidedly in and out, that is, a plurality of test stations 4 can be placed on both sides of the shuttle 2, and the shuttle 2 is dispatched through electrical and software control. The shuttle 2 comprises a moving base frame 21, a rotating mechanism 22, an edge-approaching mechanism 23 and a top conveying mechanism 24, the moving base frame 21 is movably arranged on the walking track 3, the rotating mechanism 22 is installed on the output end of the moving base frame 21, the edge-approaching mechanism 23 is installed on the output end of the rotating mechanism 22, the edge-approaching mechanism 23 rotates under the drive of the rotating mechanism 22, and the top conveying mechanism 24 is installed on the output end of the edge-approaching mechanism 23. The edge-approaching mechanism 23 approaches the top conveying mechanism 24 to any test station 4 through movement, and since the rotating mechanism 22 is arranged, the problem of confusion of the front and back surfaces of workpieces is solved, the shuttle 2 is timely adjusted through 360° rotation, and it is ensured that the front surface of the workpiece faces the test operator after the workpiece enters the test station 4.
[0036] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A double-sided, multi-station RGV transplanter, characterized in that, The system includes a main production line, a shuttle, a traveling track, and multiple testing stations. The traveling track is located on one side of the main production line, and the testing stations are spaced apart on both sides of the traveling track. The shuttle is movably mounted on the traveling track and includes a movable base, a rotating mechanism, a side-mounting mechanism, and a top conveying mechanism. The movable base is movably mounted on the traveling track, the rotating mechanism is installed at the output end of the movable base, the side-mounting mechanism is installed at the output end of the rotating mechanism, and the side-mounting mechanism rotates under the drive of the rotating mechanism. The top conveying mechanism is installed at the output end of the side-mounting mechanism, and the side-mounting mechanism moves to bring the top conveying mechanism closer to any of the testing stations.
2. The double-sided multi-station RGV transplanter according to claim 1, characterized in that: The movable base frame includes a frame, a drive device, and bottom moving rollers. The bottom moving rollers are installed at the bottom of the frame and are rotatably disposed on the travel track. The drive device is installed on the travel track, and the bottom moving rollers are installed at the output end of the drive device. The bottom moving rollers rotate under the drive of the drive device.
3. The double-sided multi-station RGV transplanter according to claim 1, characterized in that: The rotating mechanism includes a rotary drive motor, a drive gear, a driven gear, and a rotating disk. The rotary drive motor is installed at the output end of the movable base frame, the drive gear is installed at the output end of the rotary drive motor, the drive gear rotates under the drive of the rotary drive motor, the driven gear meshes with the drive gear, the rotating disk is connected to the driven gear, and the side-mounting mechanism is installed on the top surface of the rotating disk.
4. The double-sided multi-station RGV transplanter according to claim 3, characterized in that: The side-adjusting mechanism includes a mobile drive motor and a mobile frame. The mobile drive motor is mounted on the rotating disk, and the mobile frame is mounted on the output end of the mobile drive motor. The mobile frame moves under the drive of the mobile drive motor.
5. A double-sided multi-station RGV transplanter according to claim 4, characterized in that: It also includes a guide assembly, which includes a guide rail and a slider. The guide rail is connected to the rotating disk, and the slider is connected to the movable frame. The slider is slidably mounted on the guide rail.
6. A double-sided multi-station RGV transplanter according to claim 5, characterized in that: Both the guide rail and the slider are provided in two sets, with the guide rail and the slider arranged symmetrically.
7. A double-sided multi-station RGV transplanter according to claim 1, characterized in that: The top conveying mechanism includes a conveying docking component and a support platform. The support platform is installed at the output end of the side-mounted mechanism, and the conveying docking component is located on both sides of the support platform.
8. A double-sided multi-station RGV transplanter according to claim 7, characterized in that: The conveyor docking assembly is a conveyor belt conveyor device.
9. A double-sided multi-station RGV transplanter according to claim 1, characterized in that: The main production line is perpendicular to the traveling track.
10. A double-sided multi-station RGV transplanter according to claim 1, characterized in that: It also includes protective fence structures.