Automatic turnover wobble plate mechanism

By designing an automatic flipping and tray-stacking mechanism, and using robotic arms and photoelectric signal sensing control, the automatic flipping and accurate positioning of battery cell products are achieved, solving the problems of low efficiency and missed flipping by manual flipping, and improving production efficiency and accuracy.

CN223560738UActive Publication Date: 2025-11-18GUANGDONG YISHENG INTELLIGENT MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202423318679.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-18
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, the cell flipping efficiency is low, it relies on manual operation and there is a possibility of missed flipping, which affects the production process.

Method used

Design an automatic flipping and tray-stacking mechanism, including a tray-stacking bracket, a flipping support, a flipping shaft, a suction cup, and a belt module. Through robotic arm and photoelectric signal sensing control, it realizes the automatic flipping and accurate positioning of battery cell products.

Benefits of technology

It improves the efficiency and accuracy of cell flipping, saves manual labor, ensures accurate flipping and placement in each position, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223560738U_ABST
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Abstract

The utility model discloses an automatic turnover wobble plate mechanism which comprises a plate loading support, a turnover support and a belt module, the turnover support is installed in the middle of the upper end of the plate loading support, a turnover shaft is arranged at the upper end of the turnover support, the two ends of the turnover shaft are both rotationally connected to the turnover support, a suction cup base is fixed to the turnover shaft, a suction cup is installed on the suction cup base, and the belt module is arranged on the suction cup base. The suction cup penetrates through the suction cup base and the overturning shaft, the belt module penetrates through the lower portion of the overturning support, a fixing plate is connected to the driving end of the belt module, and a tray containing supporting plate is movably arranged on the fixing plate in the vertical direction in a lifting mode. According to the automatic overturning and tray placing mechanism, through angle rotation of the overturning shaft, the battery cell products are overturned by the suction cups adsorbed with the battery cell products, the battery cell products are conveniently placed on the tray containing supporting plate to be stored, the trouble of manually overturning the battery cell products is saved, the efficiency in the production process is improved, and the placing position is more accurate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of the disc mechanism, especially automatic turnover disc mechanism. BACKGROUND

[0002] The electric core product is turned over in the production process, needs to turn over the electric core product according to the process of front and back butt joint, usually by artificial to complete the operation of this part of turnover, but the efficiency of artificial turnover electric core product is low, needs to turn over one by one, and can not guarantee that the electric core product in every position is turned over, there is the possibility of missing turnover, influences the subsequent production process. UTILITY MODEL CONTENT

[0003] One purpose of the utility model is to provide a kind of automatic turnover disc mechanism, and the electric core product is turned over automatically, and meet the requirement of being placed in corresponding position of tray supporting plate, save time and effort.

[0004] To achieve this purpose, the utility model adopts the following technical scheme:

[0005] A kind of automatic turnover disc mechanism, including tray support, turnover support and belt module, the turnover support is installed in the upper end middle part of the tray support, the upper end of the turnover support is provided with turnover shaft, the both ends of the turnover shaft are rotatably connected on the turnover support, the suction cup base is fixed on the turnover shaft, the suction cup is installed on the suction cup base, the suction cup passes through the suction cup base and the turnover shaft, the belt module passes through the lower of the turnover support, the driving end of the belt module is connected with fixed plate, the fixed plate is vertically direction lifting movable with tray supporting plate.

[0006] As a preferred technical scheme, the upper end of the both sides of the turnover support is installed with bearing, and the end of the turnover shaft is connected in the bearing.

[0007] As a preferred technical scheme, the side of the turnover support is fixed with turnover motor, the driving end of the turnover motor is connected with lower synchronous wheel, the end of the turnover shaft is installed with upper synchronous wheel, and the upper synchronous wheel and the lower synchronous wheel are connected by belt transmission.

[0008] As a preferred technical scheme, the outer side of the turnover motor is provided with synchronous wheel cover, and the synchronous wheel cover covers the upper synchronous wheel and the lower synchronous wheel.

[0009] As a preferred technical scheme, the side of the turnover support is provided with slot inductor, the inductive disc is fixed on the turnover shaft, and the slot inductor and the inductive disc are connected by photoelectric signal sensing.

[0010] As a preferred technical scheme, the middle part of the fixed plate is fixed with a jacking cylinder, and the driving end of the jacking cylinder is connected with the bottom of the tray supporting plate vertically upward.

[0011] As a preferred technical scheme, the periphery of the fixed plate is fixed with a guide sleeve, the lower end of the tray supporting plate is fixed with a guide column, and the guide column slides in the guide sleeve along the vertical direction.

[0012] As a preferred technical scheme, the outer side of the tray supporting plate is installed with a positioning block.

[0013] As a preferred technical scheme, one end of the belt module is installed with a belt motor, the middle part of the belt module is provided with a moving belt, the driving end of the belt motor is connected with a driving shaft, and the end of the belt module away from the belt motor is installed with a driven shaft, and the moving belt moves between the driving shaft and the driven shaft.

[0014] As a preferred technical scheme, the lower end of the tray supporting frame is installed with a foot cup and a caster.

[0015] The automatic overturning tray placing mechanism is provided, the angle of the overturning shaft is rotated, the suction cup with the battery cell product is turned over, the battery cell product is placed on the tray supporting plate for storage, the trouble of manually overturning the battery cell product is saved, the efficiency in the production process is improved, and the placing position is more accurate. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be further explained in detail in the basis of drawings and examples.

[0017] Figure 1 The overall structure schematic view of the automatic overturning tray placing mechanism is shown in the example;

[0018] Figure 2 The structure schematic view on the overturning support is shown in the example;

[0019] Figure 3 The structure schematic view on the overturning shaft is shown in the example;

[0020] Figure 4 The structure schematic view on the fixed plate is shown in the example;

[0021] Figure 5 The structure schematic view on the belt module is shown in the example.

[0022] Figures 1 to 5 In the middle:

[0023] 1. Tray support; 2. Tilting support; 3. Belt module; 4. Tilting shaft; 5. Suction cup base; 6. Suction cup; 7. Fixing plate; 8. Tray tray; 9. Bearing; 10. Tilting motor; 11. Lower synchronous pulley; 12. Upper synchronous pulley; 13. Synchronous pulley cover; 14. Slotted sensor; 15. Induction plate; 16. Lifting cylinder; 17. Guide sleeve; 18. Guide column; 19. Positioning block; 20. Belt motor; 21. Moving belt; 22. Drive shaft; 23. Driven shaft; 24. Foot cup; 25. Caster; 26. Placement tray; 27. Battery cell product. Detailed Implementation

[0024] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] like Figures 1 to 5 As shown in this embodiment, an automatic flipping tray mechanism includes a tray support 1, a flipping support 2, and a belt module 3. The flipping support 2 is installed at the upper middle part of the tray support 1. A flipping shaft 4 is provided at the upper end of the flipping support 2. Both ends of the flipping shaft 4 are rotatably connected to the flipping support 2. A suction cup base 5 is fixed on the flipping shaft 4. A suction cup 6 is installed on the suction cup base 5. The suction cup 6 passes through the suction cup base 5 and the flipping shaft 4. The belt module 3 passes under the flipping support 2. A fixing plate 7 is connected to the drive end of the belt module 3. A tray support plate 8 is moved up and down in the vertical direction on the fixing plate 7.

[0026] The robotic arm places a row of battery cells 27 above the flipping shaft 4. The suction cups 6 apply negative pressure to secure the battery cells 27. The position of the suction cups 6 on the suction cup base 5 can be adjusted laterally to accommodate the loading positions on the placement tray 26. The empty placement tray 26 is placed on the tray support plate 8. Driven by the belt module 3, the fixing plate 7, along with the placement trays 26 above it, moves to below the flipping shaft 4. At this point, the flipping shaft 4 rotates at a certain angle (up to 180°), placing the battery cells 27 face down. Then, the tray support plate 8 rises above the fixing plate 7, the suction cups 6 release the battery cells 27, and the battery cells 27 accurately fall into the empty placement trays 26. The first row of battery cells 27 is placed on the tray 26, which then moves downwards along with the tray support plate 8. The suction cup 6 is flipped upwards by the flipping shaft 4, and the robot arm places the new row of battery cells 27 onto the suction cup 6 for adsorption. The flipping shaft 4 flips, and the suction cup 6 moves the second row of battery cells 27 downwards again. The belt module 3 controls the tray 26 to move forward one row of placement distance, and the tray support plate 8 is raised again to accommodate the empty space in the second row. The empty space in the second row of the tray 26 is then used to receive the battery cells 27. This continues until the entire tray 26 is filled with the flipped battery cells 27. The belt module 3 then controls the tray support plate 8 to output the fully loaded tray 26.

[0027] The upper end of the two sides of the turnover support 2 is provided with a bearing 9, the end of the turnover shaft 4 is connected in the bearing 9, one side of the turnover support 2 is fixed with a turnover motor 10, the driving end of the turnover motor 10 is connected with a lower synchronous wheel 11, the end of the turnover shaft 4 is provided with an upper synchronous wheel 12, the upper synchronous wheel 12 and the lower synchronous wheel 11 are connected through a belt transmission, the turnover motor 10 provides power, controls the rotation of the lower synchronous wheel 11, under the action of the belt transmission, the upper synchronous wheel 12 rotates, drives the turnover shaft 4 to realize the turnover action on the turnover support 2, and the bearing 9 is used for reducing the friction of the two ends.

[0028] The outer side of the turnover motor 10 is provided with a synchronous wheel cover 13, the synchronous wheel cover 13 covers the upper synchronous wheel 12 and the lower synchronous wheel 11, one side of the turnover support 2 is provided with a slot inductor 14, the turnover shaft 4 is fixed with an induction disc 15, the slot inductor 14 and the induction disc 15 are connected through photoelectric signal transmission, the synchronous wheel cover 13 effectively protects the turnover motor 10, the upper synchronous wheel 12 and the lower synchronous wheel 11 from external influences, the slot inductor 14 senses the rotation angle of the induction disc 15, accurately controls the turnover angle of the turnover shaft 4, and meets the production demand.

[0029] The middle of the fixed plate 7 is fixed with a jacking cylinder 16, the driving end of the jacking cylinder 16 is vertically upwardly connected with the bottom of the tray supporting plate 8, the periphery of the fixed plate 7 is fixed with a guide sleeve 17, the lower end of the tray supporting plate 8 is fixed with a guide column 18, the guide column 18 slides in the guide sleeve 17 in the vertical direction, the outer side of the tray supporting plate 8 is provided with a positioning block 19, when the belt module 3 moves the placing disc 26 to the lower side of the turnover shaft 4, in order to better butt joint the battery cell product 27 after turnover, the jacking cylinder 16 controls the tray supporting plate 8 to rise, is guided and positioned by the periphery guide sleeve 17 and the guide column 18, and the placing disc 26 in the positioning block 19 ensures the position of the battery cell product 27 adsorbed on each row of suction discs 6.

[0030] One end of the belt module 3 is provided with a belt motor 20, the middle of the belt module 3 is provided with a moving belt 21, the driving end of the belt motor 20 is connected with a driving shaft 22, the end of the belt module 3 away from the belt motor 20 is provided with a driven shaft 23, the moving belt 21 moves between the driving shaft 22 and the driven shaft 23, when the belt module 3 moves, the driving shaft 22 drives the moving belt 21 to rotate on the driven shaft 23 by the power provided by the belt motor 20, drives the fixed plate 7 on the moving belt 21 and the structure above to realize parallel movement.

[0031] The lower end of the tray supporting frame 1 is provided with a foot cup 24 and a truck 25, the truck 25 can make the tray supporting frame 1 more convenient to move to a suitable place, and then the foot cup 24 is used to support and fix the position.

[0032] It should be noted that the above specific embodiments are only the preferred embodiments of the utility model and the applied technical principles, and any changes or replacements easily thought by any person skilled in the art in the technical range disclosed by the utility model should be covered in the protection range of the utility model.

Claims

1. An automatic turnover tray flipping mechanism, characterized in that, Including dish rack support, turnover support and belt module, the turnover support is installed in the middle of the upper end of the dish rack support, the upper end of the turnover support is provided with a turnover shaft, both ends of the turnover shaft are rotatably connected on the turnover support, the suction cup base is fixed on the turnover shaft, the suction cup is installed on the suction cup base, the suction cup passes through the suction cup base and the turnover shaft, the belt module passes below the turnover support, the driving end of the belt module is connected with the fixed plate, the fixed plate is vertically movable along the vertical direction and the dish supporting plate is installed on the fixed plate.

2. The automatic turnover tray turning mechanism according to claim 1, wherein The upper end of the both sides of the turnover support is installed with a bearing, and the end of the turnover shaft is connected in the bearing.

3. The automatic turnover tray turning mechanism according to claim 1, wherein The side of the turnover support is fixed with a turnover motor, the driving end of the turnover motor is connected with a lower synchronous wheel, the end of the turnover shaft is installed with an upper synchronous wheel, and the upper synchronous wheel and the lower synchronous wheel are connected through a belt transmission.

4. The automatic turnover tray turning mechanism according to claim 3, wherein The outer side of the turnover motor is provided with a synchronous wheel cover, and the synchronous wheel cover covers the upper synchronous wheel and the lower synchronous wheel.

5. The automatic turnover tray turning mechanism according to claim 1, wherein The side of the turnover support is provided with a slot inductor, and the end of the turnover shaft is fixed with an induction disc.

6. The automatic turnover tray turning mechanism according to claim 1, wherein The middle of the fixed plate is fixed with a jacking cylinder, and the driving end of the jacking cylinder is vertically connected with the bottom of the dish supporting plate.

7. The automatic turnover tray turning mechanism according to claim 1, wherein The periphery of the fixed plate is fixed with a guide sleeve, and the lower end of the dish supporting plate is fixed with a guide column which slides in the guide sleeve along the vertical direction.

8. The automatic turnover tray turning mechanism according to claim 1, wherein The outer side of the dish supporting plate is installed with a positioning block.

9. The automatic turnover tray turning mechanism according to claim 1, wherein One end of the belt module is installed with a belt motor, the middle of the belt module is provided with a moving belt, the driving end of the belt motor is connected with a driving shaft, the end of the belt module away from the belt motor is installed with a driven shaft, and the moving belt moves between the driving shaft and the driven shaft.

10. The automatic turnover tray turning mechanism according to claim 1, wherein The lower end of the dish rack support is installed with a foot cup and a caster.