Ash conveying pipeline energy-saving air supply device with automatic opening and closing function
By using a combination of sensors and solenoid valves, the problem of the air supply device in the ash conveying pipeline not being able to start and stop automatically was solved, realizing automatic control based on air pressure, reducing energy consumption and improving sealing.
Patent Information
- Application Number
- CN202423111829.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing air supply device for ash conveying pipelines cannot automatically start and stop according to the air pressure in the pipeline, resulting in increased energy consumption.
The device employs a combination of a first sensor, a second sensor, a third sensor, and a solenoid valve. By sensing changes in air pressure, the solenoid valve is automatically controlled to open and close, enabling air replenishment operations corresponding to different air pressure levels. A sealing ring further enhances the device's sealing performance.
It enables automatic start and stop of gas replenishment based on gas pressure, reducing energy waste, improving the sealing performance of the device, and saving energy consumption.
Smart Images

Figure CN223560767U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of ash conveying pipeline energy -conserving air supplement device, especially to a kind of ash conveying pipeline energy -conserving air supplement device with automatic opening and closing function. BACKGROUND
[0002] Ash conveying pipeline refers to the pipeline system for conveying ash, coal ash and other solid materials, which is usually applied in industrial fields such as thermal power plants and cement plants. The main function of ash conveying pipeline is to transport ash from the production point to the processing point, ensuring the continuity and efficiency of industrial production.
[0003] If the pipeline is long when conveying internal materials, there may be a lack of air pressure. To ensure smooth conveying, an air supplement device is needed to provide air pressure to ensure normal operation. However, it is inconvenient to automatically start and stop air supplement according to the air pressure in the pipeline during the air supplement process, resulting in increased energy consumption of the device. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art and provides an ash conveying pipeline energy -conserving air supplement device with automatic opening and closing function.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] An ash conveying pipeline energy -conserving air supplement device with automatic opening and closing function includes an air supplement pipeline and an ash conveying pipeline fixedly connected at both ends of the air supplement pipeline. The top of the air supplement pipeline is provided with a protrusion through a bolt. Two mounting holes are formed in the top of the protrusion. One of the mounting holes is fixedly connected with a communication pipe connected with the air supplement pipeline. An electromagnetic valve is fixedly connected to the outside of the communication pipe. The other mounting hole is fixedly connected with a fixed pipe connected with the air supplement pipeline. A limiting groove is formed in the circumferential inner wall of the fixed pipe. A piston is slidably connected in the limiting groove. The top end of the piston is fixedly connected with a sliding rod. The outside of the sliding rod is fixedly connected with a sliding carriage. Two springs are fixedly connected to the bottom of the sliding carriage. The springs are fixed with the protrusion. Two guide rods are fixedly connected between the two guide rods. A fixed ring is fixedly connected between the two guide rods, and the sliding rod passes through the fixed ring. Two third sensing sensors are fixedly connected to the bottom of the fixed ring. Two second sensing sensors are fixedly connected in the sliding carriage. Two first sensing sensors are fixedly connected to the top end of the fixed pipe. The pressure of the gas in the air supplement pipeline is directly proportional to the tensile force of the spring.
[0007] As a further scheme of the utility model, the first sensing sensor and the third sensing sensor are electrically connected with the electromagnetic valve.
[0008] As a further scheme of the utility model, the second induction sensor is electrically connected with the first induction sensor and the third induction sensor.
[0009] As a further scheme of the utility model, the two guide rods are arranged in the two springs respectively, and the guide rods pass through the sliding frame.
[0010] As a further scheme of the utility model, the limiting groove is fixedly connected with a limiting ring for resisting the piston at the bottom position.
[0011] As a further scheme of the utility model, the annular groove is formed in the fixed pipe above the limiting groove.
[0012] As a further scheme of the utility model, the annular groove is fixedly connected with a sealing ring for sealing the gap between the sliding rod and the fixed pipe.
[0013] The utility model has the advantages of:
[0014] 1. In the utility model, when the air pressure in the ash conveying pipeline is small, the stretched spring pulls the sliding frame to move downwards, when the sliding frame moves downwards to the second induction sensor and the first induction sensor are attached, the electromagnetic valve is opened, so that the communication pipe supplements the gas into the air supplement pipeline, when the air pressure increases, the sliding frame moves upwards, when the sliding frame moves upwards to the second induction sensor and the third induction sensor are attached, the electromagnetic valve is closed, so that the gas is not supplemented into the air supplement pipeline, so that the automatic start-stop air supplement can be realized according to the size of the air pressure, the energy waste is reduced, and the energy consumption is saved.
[0015] 2. In the utility model, the sealing ring is arranged, the sealing ring seals the gap between the sliding rod and the fixed pipe, so that the gas in the air supplement pipeline can be prevented from leaking from the gap between the sliding rod and the fixed pipe, and the sealing property of the air supplement device is improved. DRAWINGS
[0016] Fig. 1 A three-dimensional structure schematic view of the ash conveying pipeline energy-saving air supplement device with automatic opening and closing function is provided for the utility model;
[0017] Fig. 2 A main body sectional structure schematic view of the ash conveying pipeline energy-saving air supplement device with automatic opening and closing function is provided for the utility model;
[0018] Fig. 3 A partial sectional structure schematic view of the ash conveying pipeline energy-saving air supplement device with automatic opening and closing function is provided for the utility model.
[0019] In the figure: 1, ash conveying pipeline; 2, air supplement pipeline; 3, protruding block; 4, communication pipe; 5, sliding rod; 6, electromagnetic valve; 7, guide rod; 8, fixed pipe; 9, first induction sensor; 10, sliding carriage; 11, second induction sensor; 12, fixed ring; 13, third induction sensor; 14, spring; 15, ring-shaped groove; 16, sealing ring; 17, limiting groove; 18, limiting ring. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. The described embodiments are only some of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0021] Referring to Figs. 1-3 An ash conveying pipeline energy-saving air supplement device with automatic opening and closing function comprises an air supplement pipeline 2 and an ash conveying pipeline 1 fixed at both ends of the air supplement pipeline 2 by bolts. The top of the air supplement pipeline 2 is provided with protruding blocks 3 by bolts. The top of each protruding block 3 is provided with two mounting holes. One of the mounting holes is welded with a communication pipe 4 in communication with the air supplement pipeline 2. The outer side of the communication pipe 4 is fixed with an electromagnetic valve 6 by bolts. The other mounting hole is welded with a fixed pipe 8 in communication with the air supplement pipeline 2. The circumferential inner wall of the fixed pipe 8 is provided with a limiting groove 17. A piston is slidably connected in the limiting groove 17. The top end of the piston is welded with a sliding rod 5.
[0022] The outer side of the slide rod 5 is fixed with a sliding frame 10 through bolts, the bottom of the sliding frame 10 is welded with two springs 14, and the springs 14 are fixed with the protruding blocks 3, the top of the protruding blocks 3 is welded with two guide rods 7, the two guide rods 7 are welded with a fixed ring 12, and the slide rod 5 passes through the fixed ring 12, the bottom of the fixed ring 12 is fixed with two third induction sensors 13 through bolts, the sliding frame 10 is fixed with two second induction sensors 11 penetrating the sliding frame 10 through bolts, the top of the fixed pipe 8 is fixed with two first induction sensors 9 through bolts, the pressure of the gas in the air supplement pipeline 2 is proportional to the stretching force of the spring 14, when the air pressure is small, the pressure of the air pressure is not proportional to the stretching force of the spring 14, and the force for shrinking the spring 14 is not enough, so that the spring 14 in the stretching state pulls the sliding frame 10 to move downwards along the guide rod 7, the sliding frame 10 drives the slide rod 5 to move into the limiting groove 17, and the slide rod 5 drives the piston to move downwards, when the sliding frame 10 moves downwards to the second induction sensor 11 and the first induction sensor 9 are in contact, the first induction sensor 9 sends a signal to the electromagnetic valve 6, so that the electromagnetic valve 6 is opened, the air supplement pipeline 2 in the communication pipe 4 is used for conveying the gas to increase the pressure of the gas, and since the pressure of the gas in the air supplement pipeline 2 gradually increases, the slide rod 5 is pushed upwards under the action of the gas pressure, the slide rod 5 drives the sliding frame 10 to move upwards, and the sliding frame 10 lengthens the spring 14, when the sliding frame 10 moves upwards to the second induction sensor 11 and the third induction sensor 13 are in contact, the third induction sensor 13 sends a signal to the electromagnetic valve 6, so that the electromagnetic valve 6 is closed, and the communication pipe 4 does not convey the gas into the air supplement pipeline 2, so that the air supplement can be automatically started and stopped according to the size of the air pressure, the waste of energy is reduced, and the energy consumption is saved.
[0023] In the utility model, the first induction sensor 9 and the third induction sensor 13 are electrically connected with the electromagnetic valve 6, the second induction sensor 11 is electrically connected with the first induction sensor 9 and the third induction sensor 13, the two guide rods 7 are arranged in the two springs 14 respectively, the guide rod 7 passes through the sliding frame 10, the limiting ring 18 for resisting the piston is fixed at the position at the bottom in the limiting groove 17 through bolts, when the sliding frame 10 moves downwards to the second induction sensor 11 and the first induction sensor 9 are in contact, the limiting ring 18 resists the piston, thereby assisting the support of the slide rod 5, the annular groove 15 is formed in the position above the limiting groove 17 in the fixed pipe 8, the sealing ring 16 for sealing the gap between the slide rod 5 and the fixed pipe 8 is bonded in the annular groove 15, the sealing ring 16 seals the gap between the slide rod 5 and the fixed pipe 8, thereby avoiding the leakage of the gas in the air supplement pipeline 2 from the gap between the slide rod 5 and the fixed pipe 8, and the sealing property of the air supplement device is improved.
[0024] The working principle is that when the air pressure is small, the air pressure is not proportional to the stretching force of the spring 14, and the force is not enough to offset the contraction of the spring 14, so the spring 14 in the stretching state pulls the sliding frame 10 to move downward along the guide rod 7, the sliding frame 10 drives the sliding rod 5 to move into the limiting groove 17, the sliding rod 5 drives the piston to move downward, when the sliding frame 10 moves downward to the second inductive sensor 11 and the first inductive sensor 9 is in contact, at this time the first inductive sensor 9 sends a signal to the electromagnetic valve 6, so as to open the electromagnetic valve 6 to transport the gas in the air supplement pipeline 2 in the communication pipe 4 to increase the pressure of the gas, at the same time the limiting ring 18 resists the piston, thereby assisting the support of the sliding rod 5, and because the pressure of the gas in the air supplement pipeline 2 gradually increases, under the action of the gas pressure, the sliding rod 5 is pushed upward, the sliding rod 5 drives the sliding frame 10 to move upward, the sliding frame 10 elongates the spring 14, when the sliding frame 10 moves upward to the second inductive sensor 11 and the third inductive sensor 13 is in contact, at this time the third inductive sensor 13 sends a signal to the electromagnetic valve 6, so as to close the electromagnetic valve 6, so that the communication pipe 4 does not transport the gas into the air supplement pipeline 2, at the same time the pressure of the gas supports the sliding rod 5 and the pressure of the gas is proportional to the stretching force of the spring 14, so that the sliding frame 10 cannot move downward under the action of the force of the spring 14, thereby the automatic start-stop air supplement according to the size of the air pressure can be realized, the waste of energy is reduced, and the energy consumption is saved.
[0025] In addition, the terms "mounting", "setting", "connecting", "sleeving" should be understood broadly. For example, it can be fixed connection, detachable connection, or integral structure; it can be mechanical connection or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or internal communication between two devices, elements or components. Those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.
Claims
1. An energy-saving air supplement device for a fly ash conveying pipeline with automatic opening and closing function, comprising an air supplement pipeline (2) and a fly ash conveying pipeline (1) fixedly connected at both ends of the air supplement pipeline (2), characterized in that, The top of the air supplement pipeline (2) is provided with a lug (3) through a bolt, the top of the lug (3) is provided with two mounting holes, one of the mounting holes is fixedly connected with a communication pipe (4) communicated with the air supplement pipeline (2), the outer side of the communication pipe (4) is fixedly connected with an electromagnetic valve (6), the other mounting hole is fixedly connected with a fixed pipe (8) communicated with the air supplement pipeline (2), the circumferential inner wall of the fixed pipe (8) is provided with a limiting groove (17), a piston is slidably connected in the limiting groove (17), the top end of the piston is fixedly connected with a sliding rod (5), the outer side of the sliding rod (5) is fixedly connected with a sliding frame (10), the bottom of the sliding frame (10) is fixedly connected with two springs (14), and the springs (14) are fixed with the lug (3), the top of the lug (3) is fixedly connected with two guide rods (7), the two guide rods (7) are fixedly connected with a fixed ring (12), and the sliding rod (5) passes through the fixed ring (12), the bottom of the fixed ring (12) is fixedly connected with two third induction sensors (13), the sliding frame (10) is fixedly connected with two second induction sensors (11) penetrating through the sliding frame (10), the top end of the fixed pipe (8) is fixedly connected with two first induction sensors (9), the pressure of the gas in the air supplement pipeline (2) is proportional to the tensile force of the spring (14).
2. The ash conveying pipeline energy-saving air supplement device with automatic opening and closing function according to claim 1, characterized in that, The first induction sensor (9) and the third induction sensor (13) are electrically connected with the electromagnetic valve (6).
3. The ash conveying pipeline energy-saving air supplement device with automatic opening and closing function according to claim 2, characterized in that, The second induction sensor (11) is electrically connected with the first induction sensor (9) and the third induction sensor (13).
4. The ash conveying pipeline energy-saving air supplement device with automatic opening and closing function according to claim 1, characterized in that, The two guide rods (7) are respectively arranged in the two springs (14), and the guide rods (7) pass through the sliding frame (10).
5. The ash conveying pipeline energy-saving air supplement device with automatic opening and closing function according to claim 1, characterized in that, The limiting groove (17) is fixedly connected with a limiting ring (18) at the bottom position.
6. The ash conveying pipeline energy-saving air supplement device with automatic opening and closing function according to claim 1, characterized in that, The fixed pipe (8) is provided with a ring-shaped groove (15) above the limiting groove (17).
7. The ash conveying pipeline energy-saving air supplement device with automatic opening and closing function according to claim 6, characterized in that, The ring-shaped groove (15) is fixedly connected with a sealing ring (16) for sealing the gap between the sliding rod (5) and the fixed pipe (8). The ring-shaped groove (15) is fixedly connected with a sealing ring (16) for sealing the gap between the sliding rod (5) and the fixed pipe (8).