Potato whole flour production line
By installing an anti-clogging device on the outer surface of the feed hopper and utilizing the vibration of the motor-driven cam block and the striking rod, the problem of potato blockage in the feed hopper is solved, thus improving feeding and production efficiency.
Patent Information
- Application Number
- CN202423312916.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the production of potato flour, if there is too much washed potato material, it can easily be squeezed and blocked in the feed hopper, resulting in reduced feeding efficiency and thus affecting production efficiency.
An anti-clogging device is installed on the outer surface of the feed hopper, including a base frame, a motor, a cam block, a striking rod, and a striking hammer. The motor drives the cam block to drive the striking rod and the striking hammer to vibrate the feed hopper and prevent the tuber material from clogging.
The vibration of the anti-blocking device prevents tubers from clogging in the feed hopper, thus improving the efficiency of feeding and tuber production.
Smart Images
Figure CN223560828U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of potato whole powder production, especially a potato whole powder production line. BACKGROUND
[0002] The potato whole powder production line refers to a complete production line for producing potato whole powder by washing, conveying and mincing fresh potato raw materials through a series of processes.
[0003] When the potato material is made into powder, it is put into a washing machine, and then the washing machine is started to clean the soil on its surface, and then it is conveyed to the feed hopper on the machine cover through the feeder, and then enters the inside of the crusher from the feed hopper, and the crusher is started to crush and at the same time to inject water inward, and the water and the crushed potato juice are mixed and discharged from the water outlet pipe, and the crushed potato residue is discharged from the residue discharge pipe, and then the potato juice mixture is precipitated, and then the precipitate is dried, so that the potato powder can be made, and when the washed potato material is conveyed to the feed hopper, it may be squeezed and blocked, causing blockage in the feed hopper, reducing the feeding efficiency, and thus reducing the efficiency of potato production. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problems that when the washed potato material is conveyed to the feed hopper, it may be squeezed and blocked, causing blockage in the feed hopper, reducing the feeding efficiency, and thus reducing the efficiency of potato production.
[0005] The utility model adopts the technical scheme that a potato whole powder production line comprises a washing machine, a feeder and a crusher, one end of the feeder is connected with one side of the washing machine, the top of the crusher is provided with a machine cover, one side of the machine cover is connected with a feed hopper, the bottom of the crusher is provided with a water outlet pipe, the outer surface of the crusher is provided with a residue discharge pipe, the outer surface of the feed hopper is provided with an anti-blocking device, the anti-blocking device comprises a chassis, a detachable device is arranged between one side of the chassis and one side of the feed hopper, the anti-blocking device can knock the surface of the feed hopper to make it vibrate, and the detachable device can detach the chassis from the feed hopper for easy replacement and maintenance.
[0006] The effects achieved by the above components are that when the tuber is made into powder, it is put into the cleaning machine, and then the surface of the tuber is cleaned by starting the cleaning machine. Then the tuber is transported to the feeding hopper on the machine cover by the feeding machine. At this time, the anti-blocking device is started to knock the surface of the feeding hopper to make it vibrate, so that the tuber inside is not easy to be squeezed together and blocked, facilitating the unloading process, so that it enters the crusher. The crusher is started to crush and at the same time to inject water inward. The water and the crushed tuber juice are mixed and discharged from the water outlet pipe. The residue of the crushed tuber is discharged from the residue outlet pipe. Then the tuber juice mixture is precipitated, and then the precipitate is dried, so that the tuber powder can be successfully made after drying.
[0007] Preferably, one side of the chassis is fixedly connected with a motor in symmetry, the output end of the motor is fixedly connected with a cam block, one side of the chassis is fixedly connected with a groove frame in symmetry, the inner wall of the groove frame is rotatably connected with a round shaft, the outer surface of the round shaft is fixedly connected with a knocking rod, one side of both ends of the knocking rod is fixedly connected with a knocking hammer, both ends of the round shaft are sleeved with a torsional spring, both ends of the torsional spring are fixedly connected with the groove frame and one side of the knocking rod respectively, and one end of the cam block is in abutment with one end of the knocking block on one side.
[0008] The effects achieved by the above components are that by setting the anti-blocking device, after the feeding machine transports the tuber to the feeding hopper on the machine cover, two motors can be started to drive two cam blocks to rotate in opposite directions. When rotated to a certain position, one end of the cam block will abut at one end of the knocking rod, and then push it to rotate around the round shaft, causing the torsional spring to deform, and the other end will drive two knocking hammers to knock on both sides of the feeding hopper, causing it to vibrate, preventing the tuber inside from being blocked by oiling, and improving the efficiency of feeding and the efficiency of tuber production.
[0009] Preferably, the longitudinal section of the knocking rod is in the shape of Y.
[0010] The effects achieved by the above components are that by setting the knocking rod in the shape of Y, it can be knocked at multiple positions of the feeding hopper when operating, causing it to vibrate and improving the anti-blocking effect.
[0011] Preferably, the outer surface of the knocking hammer is fixedly connected with a protective block, and the protective block is made of rubber.
[0012] The effects achieved by the above components are that by setting the protective block, the knocking and wear between the outer surface of the knocking hammer and the feeding hopper can be reduced, and the service life of the knocking hammer can be improved.
[0013] Preferably, one end of the cam block is rotatably connected with a roller, and the roller is arranged at the end of the cam block away from the motor.
[0014] The effect achieved by the above-mentioned components is that by arranging the roller, the abutting wear can be reduced when the cam block abuts against the knocking rod, and the one end of the cam block can be conveniently pushed.
[0015] Preferably, the detachable device comprises two square blocks and two bolts, a first threaded hole is arranged on one side of the inner wall of the square block, a clamping rod is symmetrically and fixedly connected to one side of the base frame, one end of the clamping rod is inserted into the inner wall of the square block, second threaded holes are arranged on both sides of the clamping rod, and one end of the bolt is screw-inserted into the inner wall of the first threaded hole and the second threaded hole.
[0016] The effect achieved by the above-mentioned components is that by arranging the detachable device, when it is needed to install the replaced base frame on the feeding hopper, the two clamping rods on one side of the base frame can be respectively inserted into the inner wall of the two square blocks, and then one end of the bolt is screw-inserted into the inner wall of the first threaded hole and the second threaded hole to fix the base frame on one side of the feeding hopper, so that the base frame can be conveniently used, and conversely, the base frame can be conveniently disassembled and replaced and maintained.
[0017] Preferably, the longitudinal section of one end of the clamping rod is in a trapezoidal shape, and the size of the end of the clamping rod away from the base frame is smaller than the size of the other end.
[0018] The effect achieved by the above-mentioned components is that by arranging the trapezoidal shape of one end of the clamping rod, the area of the one end can be reduced, so that the clamping rod can be conveniently and quickly aligned and clamped into the inner wall of the square block for convenient installation.
[0019] Preferably, a connecting rope is fixedly connected to one side of one end of the bolt, and one end of the connecting rope is fixedly connected to one side of the clamping rod.
[0020] The effect achieved by the above-mentioned components is that by arranging the connecting rope, the bolt can be positioned on one side of the clamping rod, so that the bolt is not easy to be lost after being screw-inserted out of the first threaded hole and the second threaded hole.
[0021] The beneficial effects of the utility model are:
[0022] By arranging the anti-blocking device, after the potato material is conveyed into the feeding hopper on the machine cover by the feeding machine, two motors can be started to drive two cam blocks to rotate in opposite directions, when rotating to a certain position, one end of the cam block will abut against one end of the knocking rod, and then the knocking rod is pushed to rotate around the circular shaft, drives the torsional spring to deform, and the other end drives two knocking hammers to knock on both sides of the feeding hopper to generate vibration, so that the internal potato material is prevented from being blocked by oiling, and the efficiency of feeding and the efficiency of potato production can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0023] The utility model is further explained in connection with the drawings and examples.
[0024] Figure 1 It is the structural schematic diagram of the utility model.
[0025] Figure 2 It is the three-dimensional structure schematic diagram of the crusher of the utility model;
[0026] Figure 3 It is the three-dimensional structure schematic diagram of the chassis of the utility model;
[0027] Figure 4 It is Figure 3 The three-dimensional schematic diagram of partial structure.
[0028] Legend: 1, cleaning machine; 2, anti-blocking device; 3, detachable device; 4, feeder; 5, crusher; 6, machine cover; 7, feeding hopper; 8, water outlet pipe; 9, slag outlet pipe; 21, chassis; 22, motor; 23, cam block; 24, groove frame; 25, round shaft; 26, knocking rod; 27, knocking hammer; 28, torsional spring; 29, protection block; 210, roller; 31, square block; 32, first threaded hole; 33, clamping rod; 34, second threaded hole; 35, bolt; 36, connecting rope. DETAILED DESCRIPTION
[0029] The utility model will be explained in further detail in connection with the drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the utility model in a schematic way, so it only shows the structure related to the utility model.
[0030] In the description of the utility model, it should be explained that, unless there is explicit provision and limitation, the terms "connected", "connected" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0031] Figures 1-4The potato flour production line shown includes a washing machine 1, a feeder 4, and a crusher 5. One end of the feeder 4 is connected to one side of the washing machine 1. The top of the crusher 5 is equipped with a cover 6, and a feed hopper 7 is connected to one side of the cover 6. The bottom of the crusher 5 is equipped with a water outlet pipe 8. A slag discharge pipe is provided on the outer surface of the crusher 5. An anti-clogging device 2 is provided on the outer surface of the feed hopper 7. The anti-clogging device 2 includes a base frame 21. A detachable device 3 is provided between one side of the base frame 21 and one side of the feed hopper 7. The anti-clogging device 2 can strike the surface of the feed hopper 7 to make it vibrate. The detachable device 3 can remove the base frame 21 from the feed hopper 7 for easy replacement and maintenance. When processing potato starch, the potato starch is placed in a washing machine 1 to clean off the surface dirt. Then, it is conveyed by a feeder 4 to the feed hopper 7 on the machine cover 6. At this point, an anti-blocking device 2 is activated to vibrate the surface of the feed hopper 7, preventing the potato starch inside from clumping together and facilitating its discharge. The starch then enters the crusher 5, where it is crushed while water is injected. The water mixes with the crushed potato juice and is discharged through the water outlet pipe 8. The potato residue produced after crushing is discharged through the residue outlet pipe 9. The potato juice mixture is then allowed to settle, and the sediment is dried until completely dry, resulting in the potato starch. It should be noted that the washing machine, feeder, and crusher are all mature technologies and equipment currently available; their internal structures, connections, and operating principles will not be elaborated upon further.
[0032] Figures 1-4 A motor 22 is symmetrically fixedly connected to one side of the base frame 21 shown. A cam block 23 is fixedly connected to the output end of the motor 22. A groove frame 24 is symmetrically fixedly connected to one side of the base frame 21. A round shaft 25 is rotatably connected to the inner wall of the groove frame 24. A striking rod 26 is fixedly connected to the outer surface of the round shaft 25. A striking hammer 27 is fixedly connected to one side of both ends of the striking rod 26. A torsion spring 28 is sleeved and connected to both ends of the round shaft 25. The two ends of the torsion spring 28 are fixedly connected to one side of the groove frame 24 and the striking rod 26, respectively. One end of the cam block 23 abuts against one side of one end of the striking block. After the feeder 4 conveys the potato material into the feed hopper 7 on the machine cover 6, the two motors 22 can be started to drive the two cam blocks 23 to rotate in opposite directions. When they rotate to a certain position, one end of the cam block 23 will abut against one end of the striking rod 26 and push it to rotate around the circular shaft 25, causing the torsion spring 28 to deform. At the same time, the other end will drive the two striking hammers 27 to strike the two sides of the feed hopper 7 to make it vibrate, so as to prevent the potato material inside from getting clogged and improve the feeding efficiency and potato production efficiency.
[0033] Figures 1-4The longitudinal section of the shown knocking rod 26 is Y-shaped. By setting the knocking rod 26 in Y-shaped, when operating it, it can knock and vibrate multiple positions of the feed hopper 7, improving the effect of anti-blocking. The outer surface of the knocking hammer 27 is fixedly connected with a protective block 29 made of rubber. By setting the protective block 29, the knocking wear between the outer surface of the knocking hammer 27 and the feed hopper 7 can be reduced, and the service life of the knocking hammer 27 can be improved. One end of the cam block 23 is rotatably connected with a roller 210, which is arranged at the end of the cam block 23 away from the motor 22. By setting the roller 210, when the cam block 23 abuts against the knocking rod 26, the abutting wear can be reduced, and the end can be conveniently pushed and operated.
[0034] Figures 1-4 The shown detachable device 3 includes two square blocks 31 and two bolts 35. The inner wall of the square block 31 is provided with a first threaded hole 32. The chassis 21 is fixedly connected with a clamping rod 33 on one side. The clamping rod 33 is inserted into the inner wall of the square block 31. The two sides of the clamping rod 33 are provided with a second threaded hole 34. One end of the bolt 35 is screwed into the inner wall of the first threaded hole 32 and the second threaded hole 34. When the replaced chassis 21 needs to be installed on the feed hopper 7, the two clamping rods 33 on one side can be inserted into the inner wall of the two square blocks 31, and then the one end of the bolt 35 is screwed into the inner wall of the first threaded hole 32 and the second threaded hole 34 to fix it. The chassis 21 can be fixed on one side of the feed hopper 7, which is convenient to use. Similarly, the reverse operation can disassemble and replace it for maintenance.
[0035] Figures 1-4 The longitudinal section of the shown clamping rod 33 is trapezoidal. The size of the end of the clamping rod 33 away from the chassis 21 is smaller than the other end. By setting the end of the clamping rod 33 in trapezoidal shape, the area of the end can be reduced, which facilitates quick alignment and clamping into the inner wall of the square block 31, and facilitates installation. One side of the end of the bolt 35 is fixedly connected with a connecting rope 36. One end of the connecting rope 36 is fixedly connected with one side of the clamping rod 33. By setting the connecting rope 36, the bolt 35 can be limited on one side of the clamping rod 33, so that it is not easy to lose after being screwed out of the first threaded hole 32 and the second threaded hole 34.
[0036] Working principle: when the tuber is made into powder, first, the two clamping rods 33 on one side of the base frame 21 are inserted into the inner wall of the two square blocks 31, then the screw bolts 35 are screwed into the inner wall of the first threaded hole 32 and the second threaded hole 34, and then the base frame 21 is fixed on one side of the feeding hopper 7, which is convenient to use. Similarly, the opposite operation can disassemble it, which is convenient for replacement and maintenance. Then put the tuber into the cleaning machine 1, start the cleaning machine 1 to clean the surface of the soil, then send it to the feeding hopper 7 on the cover 6 through the feeder 4, start the two motors 22 to drive the two cam blocks 23 to rotate in opposite directions, when rotating to a certain position, one end of the cam block 23 will abut against one end of the knocking rod 26, then push it to rotate around the circular shaft 25, drive the torsional spring 28 to deform, and the other end will drive the two knocking hammers 27 to knock on both sides of the feeding hopper 7, so that the tuber inside can be prevented from being blocked by oil, which can improve the efficiency of feeding and the efficiency of tuber production. Finally, it enters the crusher 5, starts the crusher 5 to crush and at the same time injects water, the water and the crushed tuber juice are mixed and discharged from the water outlet pipe 8, and the crushed tuber residue is discharged from the residue outlet pipe 9. Subsequently, the tuber juice mixture is precipitated, then the precipitate is dried, and the tuber powder is made successfully.
[0037] Based on the above ideal embodiment of the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims
1. A potato whole flour production line comprising a washing machine (1), a feeder (4) and a crusher (5), characterized in that: One end of the feeder (4) is connected with one side of the cleaning machine (1), the top of the crusher (5) is provided with a machine cover (6), one side of the machine cover (6) is connected with a feeding hopper (7), the bottom of the crusher (5) is provided with a water outlet pipe (8), the outer surface of the crusher (5) is provided with a slag discharge pipe, the outer surface of the feeding hopper (7) is provided with an anti-blocking device (2), the anti-blocking device (2) includes a chassis (21), a detachable device (3) is arranged between one side of the chassis (21) and one side of the feeding hopper (7), the anti-blocking device (2) can knock the surface of the feeding hopper (7) to make it vibrate, and the detachable device (3) can detach the chassis (21) from the feeding hopper (7) for easy replacement and maintenance.
2. A potato powder production line according to claim 1, characterized in that One side of the chassis (21) is fixedly connected with a motor (22) in a symmetrical manner, an output end of the motor (22) is fixedly connected with a cam block (23), one side of the chassis (21) is fixedly connected with a groove frame (24) in a symmetrical manner, an inner wall of the groove frame (24) is rotatably connected with a circular shaft (25), an outer surface of the circular shaft (25) is fixedly connected with a knocking rod (26), both ends of the knocking rod (26) are fixedly connected with a knocking hammer (27) on one side, both ends of the circular shaft (25) are sleeved with a torsional spring (28), both ends of the torsional spring (28) are fixedly connected with the groove frame (24) and the knocking rod (26) on one side respectively, and one end of the cam block (23) abuts one end of the knocking block on one side.
3. A potato powder production line according to claim 2, characterized in that The longitudinal section of the knocking rod (26) is in Y shape.
4. A potato powder production line according to claim 2, characterized in that: An outer surface of the knocking hammer (27) is fixedly connected with a protection block (29), and the protection block (29) is made of rubber.
5. A potato powder production line according to claim 2, characterized in that: One end of the cam block (23) is rotatably connected with a roller (210), and the roller (210) is arranged at the end of the cam block (23) away from the motor (22).
6. A potato powder production line according to claim 1, characterized in that: The detachable device (3) comprises two square blocks (31) and two bolts (35), a first threaded hole (32) is formed in the inner wall of the square block (31) on one side, the chassis (21) is fixedly connected with a clamping rod (33) on one side in a symmetrical manner, one end of the clamping rod (33) is inserted into the inner wall of the square block (31), second threaded holes (34) are formed in the two sides of the clamping rod (33), and one end of the bolt (35) is screw-inserted into the inner walls of the first threaded hole (32) and the second threaded hole (34).
7. A potato powder production line according to claim 6, characterized in that The longitudinal section of one end of the clamping rod (33) is in trapezoidal shape, and the size of the end of the clamping rod (33) away from the chassis (21) is smaller than that of the other end.
8. A potato powder production line according to claim 6, characterized in that: One side of one end of the bolt (35) is fixedly connected with a connecting rope (36), and one end of the connecting rope (36) is fixedly connected with one side of the clamping rod (33).