Self-weight type storage rack
The self-weight storage rack, through its staggered guide roller design and buffer spring tension control, solves the problem of sheet material contact with the ground during roll changing, achieving low-cost and high-efficiency sheet material storage and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423193340.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
During the roll changing process in the sheet production line, the sheet material is prone to contact with the ground, leading to pollution and waste. At the same time, the existing technology relies on motor drive, which is costly.
The self-weight storage rack uses staggered upper and lower guide rollers to form a guide channel. The tension is controlled by the weight of the sheet and the buffer spring to prevent the sheet from contacting the ground. The height of the guide rollers can be adjusted by sliding plates and guide sliders to achieve sheet storage without motor drive.
It effectively avoids pollution and waste caused by the contact between the sheet and the ground, reduces production costs, improves production efficiency, and the flexible structural design allows for adjustment of the guide roller height to prevent deviation.
Smart Images

Figure CN223560914U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a self-weight type storage rack belongs to sheet production and manufacturing technology field. BACKGROUND
[0002] At present, the operator needs to replace the paper tube after the completion of winding in the winding machine of the sheet production line, but the production line still continues to produce. In this process, a large amount of sheet will accumulate before winding, resulting in the contact of the sheet with the ground, and further polluting the product, causing a large amount of waste. In addition, during unwinding, the non-timely replacement of the roll may cause the problem of the adhesion of the product and the film, resulting in large-area product damage or quality problems.
[0003] After searching the prior art, it is found that the Chinese patent with publication number CN216376837U discloses a sheet storage rack. In this patent, the constant surface tension of the plate is maintained, but it is found during use that the use of a motor driven by a controller control is high in cost. SUMMARY
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a self-weight type storage rack which can maintain the tension of the sheet during roll replacement, avoid the contact of the sheet with the ground, save cost, and be suitable for small-width and low-speed production lines.
[0005] To solve the above technical problems, the technical scheme of the utility model is as follows: a self-weight type storage rack, comprising:
[0006] A rack;
[0007] At least three upper guide rollers are arranged in a horizontal direction and rotatably mounted on the upper part of the rack;
[0008] A pair of vertical moving rods are respectively arranged and mounted on the two sides of the rack;
[0009] A lower guide roller mounting frame is slidably arranged on the vertical moving rods at both ends;
[0010] At least one pair of lower guide rollers are arranged in parallel in a horizontal direction and rotatably mounted on the lower guide roller mounting frame;
[0011] The upper guide rollers and the lower guide rollers are arranged in an upper-lower staggered manner to form a guide channel, and the sheet is sequentially wound around the outer periphery of the upper guide rollers and the lower guide rollers along the guide channel.
[0012] Further, in order to prevent collision caused by rapid rising, the self-weight type storage rack further comprises at least one cushion block fixedly installed on the rack and located directly above the lower guide roller mounting frame.
[0013] Further, in order to prevent rapid falling caused by sudden breaking of the sheet, the self-weight type storage rack further comprises at least one buffer spring sleeved on the vertical moving rod, wherein the lower end of the buffer spring is in abutment with the rack, and the upper end of the buffer spring is adapted to be in abutment with the lower guide roller mounting frame when the lower guide roller mounting frame is in the bottom position.
[0014] Further, in order to facilitate maintenance, the self-weight type storage rack further comprises a protective door installed on the side of the rack.
[0015] Further, a specific structure of the lower guide roller mounting frame is provided, and the lower guide roller mounting frame comprises:
[0016] a pair of guide sliding blocks respectively slidingly arranged on the corresponding vertical moving rods;
[0017] a pair of sliding plates respectively fixedly installed on the corresponding guide sliding blocks;
[0018] at least one group of lower guide roller fixing seats, each group of the lower guide roller fixing seats being respectively installed on both sides of the sliding plate;
[0019] wherein the two ends of the lower guide roller are respectively rotatably installed between a pair of corresponding lower guide roller fixing seats.
[0020] Further, a specific structure of the lower guide roller fixing seat is provided, and the lower guide roller fixing seat comprises:
[0021] a fixed block fixedly installed on the sliding plate, wherein a U-shaped groove is arranged on the fixed block;
[0022] a fixed plate installed on the fixed block through fasteners, and the fixed plate is adapted to close the U-shaped groove.
[0023] Further, a plurality of threaded holes are arranged on the guide sliding block in the vertical direction, and the threaded holes correspond to the mounting holes on the sliding plate, and the mounting height of the sliding plate on the guide sliding block is adjusted by rotating the fasteners through the mounting holes into different positions of the threaded holes.
[0024] By adopting the above technical scheme, the self-weight type storage rack has the following beneficial effects:
[0025] In the utility model, when the operator replaces the winding roller for winding the sheet material, the tension of the sheet material is reduced, the sheet material around the lower guide roller is caused to start descending along the vertical moving rod because the self-weight of the lower guide roller mounting frame and the lower guide roller is greater than the tension of the sheet material, thereby starting to store the sheet material accumulated in the production process, and pollution and waste caused by the contact of the sheet material with the ground are avoided.
[0026] In addition, the buffer spring is arranged on the vertical moving rod, the rapid descending and collision caused by the sudden rupture of the sheet material are effectively avoided, the pad block is arranged on the rack to prevent the collision between the lower guide roller mounting frame and the rack when the lower guide roller mounting frame rises.
[0027] In conclusion, the utility model adopts the gravity mode to solve the tension keeping problem of the sheet material in the winding change process, effectively stores the accumulated sheet material through reasonable structure design, avoids the pollution caused by the contact of the sheet material with the ground, and greatly saves the production cost and improves the production efficiency because of the absence of motor driving. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is the explosion three-dimensional structure schematic view of the self-weight type storage rack of the utility model;
[0029] Figure 2 It is the front view of the self-weight type storage rack of the utility model;
[0030] Figure 3 It is the plan view of the self-weight type storage rack of the utility model;
[0031] Figure 4 It is the left view of the self-weight type storage rack of the utility model;
[0032] Figure 5 It is the three-dimensional structure schematic view of the lower guide roller mounting frame of the self-weight type storage rack of the utility model;
[0033] Figure 6 It is Figure 5 It is the local enlarged view of A part in the middle. DETAILED DESCRIPTION
[0034] In order to make the content of the utility model more easily understood clearly, the utility model is further explained in detail below according to specific embodiment and in conjunction with the drawings.
[0035] As Figures 1-6As shown, a self-weight storage rack includes:
[0036] Rack 1;
[0037] Three upper guide rollers 2 are arranged at intervals in the horizontal direction and are rotatably mounted on the upper part of the frame 1;
[0038] A pair of vertical moving rods 3 are respectively installed on both sides of the frame 1;
[0039] The lower guide roller mounting frame 4 is slidably mounted on the vertical moving rod 3 at both ends.
[0040] A pair of lower guide rollers 5 are arranged in parallel along the horizontal direction and rotatably mounted on the lower guide roller mounting frame 4;
[0041] The upper guide roller 2 and the lower guide roller 5 are arranged alternately to form a guide channel, and the sheet is sequentially wound around the outer circumference of the upper guide roller 2 and the lower guide roller 5 along the guide channel.
[0042] In this embodiment, as Figures 1-5 As shown, when the operator changes the spool used for winding the sheet, the tension of the sheet decreases. Because the weight of the lower guide roller 5 and the lower guide roller 4 is greater than the tension of the sheet, the lower guide roller 5 begins to descend along the vertical moving rod 3, thus collecting the sheet accumulated during production and preventing contamination and waste caused by the sheet contacting the ground. Furthermore, the system does not rely on motor drive and utilizes its own weight for material storage, significantly reducing production costs and improving production efficiency.
[0043] Specifically, such as Figure 1 and Figure 3 As shown, the self-weight storage rack also includes a pair of pads 6, which are fixedly installed on the frame 1 and located directly above the lower guide roller mounting frame 4.
[0044] Specifically, such as Figures 1-3 As shown, the self-weight storage rack also includes a buffer spring 7, which is sleeved on the vertical moving rod 3. The lower end of the buffer spring 7 abuts against the frame 1, and the upper end of the buffer spring 7 is adapted to abut against the lower guide roller mounting frame 4 when the lower guide roller mounting frame 4 is in the bottom position.
[0045] Specifically, such as Figure 1 As shown, the self-weight storage rack also includes a protective door 8, which is installed on the side of the frame 1.
[0046] In this embodiment, as Figure 1 and Figure 3As shown, the cushion block 6 is made of rubber material, which can reduce the impact force generated by collision when the cushion block 6 abuts against the lower guide roller mounting frame 4, avoiding damage to the lower guide roller mounting frame 4 due to collision. When the sheet tension suddenly increases, the cushion block 6 can limit the upper limit position of the lower guide roller mounting frame 4, preventing the lower guide roller mounting frame 4 from exceeding the predetermined stroke.
[0047] The buffer spring 7 can play a buffering role during the descent of the lower guide roller mounting frame 4, slowing down the descent speed of the lower guide roller mounting frame 4, and preventing the lower guide roller mounting frame 4 from colliding violently with the bottom of the rack 1.
[0048] The protective door 8 can be made of transparent acrylic plate, which is convenient for operators to observe the internal running state of the storage rack. The protective door 8 is connected with the rack 1 through a hinge, and after opening the protective door 8, the internal structure of the storage rack can be repaired and maintained.
[0049] Specifically, as shown in Figure 1 and Figure 3 and Figure 5 As shown, the lower guide roller mounting frame 4 comprises:
[0050] A pair of guide sliding blocks 41, which are respectively slidably arranged on the corresponding vertical moving rods 3;
[0051] A pair of sliding plates 42, which are respectively fixedly installed on the corresponding guide sliding blocks 41;
[0052] A group of lower guide roller fixing seats 43, each of which is installed on the two sides of the corresponding sliding plate 42;
[0053] Among them, the two ends of the lower guide roller 5 are rotatably installed between the corresponding pair of lower guide roller fixing seats 43.
[0054] Specifically, as shown in Figures 5-6 The lower guide roller fixing seat 43 comprises:
[0055] A fixed block 431, which is fixedly installed on the sliding plate 42, and the fixed block 431 is provided with a U-shaped groove;
[0056] A fixed plate 432, which is installed on the fixed block 431 through a fastener, and the fixed plate 432 is adapted to close the U-shaped groove.
[0057] In this embodiment, as shown in Figures 3-6 The two ends of the lower guide roller 5 are installed in the U-shaped groove through a bearing, and the fixed plate 432 and the fixed block 431 are connected through a bolt, forming a closed bearing mounting cavity to prevent the bearing from falling off.
[0058] Specifically, as shown in Figure 5As shown in the figure, the guide slider 41 is provided with a plurality of threaded holes 421 in the vertical direction, the threaded holes 421 correspond to the mounting holes on the sliding plate 42, and the mounting height of the sliding plate 42 on the guide slider 41 is adjusted by rotating the threaded holes 421 in different positions through the fasteners.
[0059] In the embodiment, as shown in the figure, Figure 5 When adjusting, the fasteners are loosened first, the sliding plate 42 is moved to the appropriate height, the two sliding plates 42 are kept in the same horizontal plane, and then the fasteners are tightened for fixation.
[0060] The above-described specific embodiments further illustrate the technical problems, technical solutions and beneficial effects solved by the utility model, and it should be understood that the above-described specific embodiments are merely examples of the utility model and are not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A self-weighted storage rack characterized by, The self-weight type storage rack comprises: a rack (1); at least three upper guide rollers (2) which are arranged in a horizontal direction and are rotatably mounted on the upper part of the rack (1); a pair of vertical moving rods (3) which are respectively arranged on the two sides of the rack (1); a lower guide roller mounting frame (4) which is slidably arranged on the vertical moving rods (3); at least one pair of lower guide rollers (5) which are arranged in parallel in a horizontal direction and are rotatably mounted on the lower guide roller mounting frame (4); wherein the upper guide rollers (2) and the lower guide rollers (5) are arranged in an upper and lower staggered manner to form a guide channel, and the sheet material is sequentially arranged on the outer circumferential surfaces of the upper guide rollers (2) and the lower guide rollers (5) along the guide channel.
2. The self-weight type storage rack according to claim 1, further comprising at least one pad (6) which is fixedly mounted on the rack (1) and is located directly above the lower guide roller mounting frame (4).
3. The self-weight type storage rack according to claim 1, further comprising at least one buffer spring (7) which is sleeved on the vertical moving rod (3), and the lower end of the buffer spring (7) is in abutment with the rack (1), and the upper end of the buffer spring (7) is adapted to be in abutment with the lower guide roller mounting frame (4) when the lower guide roller mounting frame (4) is in a bottom position.
4. The self-weight type storage rack according to claim 1, further comprising a protective door (8) which is mounted on the side of the rack (1).
5. The self-weight type storage rack according to claim 1, wherein the lower guide roller mounting frame (4) comprises: a pair of guide sliding blocks (41) which are respectively slidably arranged on the corresponding vertical moving rods (3); a pair of sliding plates (42) which are respectively fixedly mounted on the corresponding guide sliding blocks (41); at least one group of lower guide roller fixing seats (43) which are respectively mounted on the two sides of the sliding plate (42); wherein the two ends of the lower guide roller (5) are rotatably mounted between a pair of corresponding lower guide roller fixing seats (43).
6. The self-weight type storage rack according to claim 5, wherein the lower guide roller fixing seat (43) comprises: a fixed block (431) which is fixedly mounted on the sliding plate (42), and a U-shaped groove is arranged on the fixed block (431); a fixed plate (432) which is mounted on the fixed block (431) by a fastener, and the fixed plate (432) is adapted to close the U-shaped groove.
7. The self-weight type storage rack according to claim 6, wherein A plurality of threaded holes (421) are arranged on the guide slider (41) in vertical direction, corresponding to the mounting holes on the sliding plate (42), and the mounting height of the sliding plate (42) on the guide slider (41) is adjusted by rotating the threaded holes (421) in different positions with fasteners.
Citation Information
Patent Citations
Sheet storage rack
CN216376837U