Winding device for mattress production

Abstract

The utility model discloses a winding device for mattress production, which belongs to the technical field of mattress production and is characterized by comprising a winding machine, a feeding frame is arranged on the left side of the winding machine, a fixing plate is arranged at the top of the feeding frame, a lifting frame is arranged at the bottom of the fixing plate, and the lifting frame is arranged on the left side of the winding machine. The winding device comprises a lifting frame, a guide mechanism is slidably connected to the inner wall of the lifting frame, mounting plates are bolted to the left side and the right side of the lifting frame, and edge warping prevention mechanisms are arranged at the bottoms of the mounting plates, so that the problems that when an existing winding device for mattress production is used for feeding, workers need to guide feeding on one side of a conveying belt, labor is consumed, and production efficiency is high are solved. The problems that when the mattress enters a winding device, the folded mattress is prone to pressing deformation due to edge warping, so that the subsequent winding quality is affected, the whole winding process is frequently interrupted, the production efficiency is reduced, and particularly when a plurality of coiled materials are continuously wound, the reduction of the efficiency is more obvious, and the production cost is increased are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to bed mattress production technical field especially relates to a winding device for bed mattress production. BACKGROUND

[0002] The winding device for bed mattress production is a professional equipment used in the bed mattress production process, and mainly functions to wind various soft materials required for bed mattress production or outer packaging materials of the bed mattress. In the initial stage of bed mattress production, the winding device can wind soft filling materials such as sponge and coconut palm into suitable coiled materials.

[0003] However, the existing winding device for bed mattress production cannot adjust the winding tightness of the bed mattress when in use, and the bed mattress needs to be manually pulled for movement when being moved, which is labor-intensive for workers, and the wound bed mattress is prone to be scattered.

[0004] The existing patent (publication number: CN218478295U) discloses a winding device for bed mattress production, which comprises a base, a storage cavity, a shielding plate, a first motor, a winding shaft, a belt, a control switch, a support frame, a winding mechanism, an electric push rod, and a shaping plate. The winding shaft, the winding mechanism, and the shaping plate can adjust the winding tightness of the bed mattress, automatically move the bed mattress, reduce the labor intensity of workers, and press the upper side of the bed mattress to prevent the wound bed mattress from being scattered.

[0005] To solve the above problems, the existing patent provides a solution. However, the existing winding device for bed mattress production requires workers to guide the feeding on one side of the conveyor belt, which is labor-intensive. When entering the winding device, the folded bed mattress is prone to deformation due to edge lifting, which affects the subsequent winding quality. This will cause frequent interruptions in the entire winding process, reducing production efficiency. Especially when continuously winding multiple coiled materials, this reduction in efficiency will be more obvious, increasing production costs.

[0006] Therefore, a winding device for bed mattress production is proposed. SUMMARY

[0007] The utility model aims at providing a winding device for bed mattress production, which can solve the problem of the existing winding device for bed mattress production, which requires workers to guide the feeding on one side of the conveyor belt, which is labor-intensive. When entering the winding device, the folded bed mattress is prone to deformation due to edge lifting, which affects the subsequent winding quality. This will cause frequent interruptions in the entire winding process, reducing production efficiency. Especially when continuously winding multiple coiled materials, this reduction in efficiency will be more obvious, increasing production costs.

[0008] To achieve the above object, the utility model provides following technical scheme: a winding device for mattress production, the left side of winding machine is placed with loading frame, the top of loading frame is provided with fixed plate, the bottom of fixed plate is provided with lifting frame, the inner wall of lifting frame is connected with guide mechanism, the left side and the right side of lifting frame are all huckled with mounting plate, the bottom of mounting plate is provided with prevent edge warping mechanism,

[0009] The prevent edge warping mechanism includes a compression wheel, a ring-shaped frame and a rotating shaft, the surface of the rotating shaft is huckled with the inner wall of the compression wheel, and the surface of the rotating shaft is rotationally connected with the inner wall of the ring-shaped frame.

[0010] Preferably, the top of the guide mechanism is huckled with a support block, the top of the support block is huckled with a sliding block, and the surface of the sliding block is slidingly connected with the inner wall of the lifting frame.

[0011] Preferably, the inner wall of the lifting frame is movably connected with a knob, and the surface of the knob is threadedly connected with the inner wall of the sliding block.

[0012] Preferably, the guide mechanism includes a guide frame, a connecting block and a guide wheel, one side of the connecting block close to the guide frame is huckled with the guide frame, the surface of the guide wheel is rotationally connected with the inner wall of the guide frame, and the top of the guide frame is huckled with the bottom of the support block.

[0013] Preferably, the bottom of the mounting plate is huckled with a mounting block, and the bottom of the mounting block is huckled with the top of the ring-shaped frame.

[0014] Preferably, the top of the lifting frame is huckled with an adjusting frame, the inner wall of the adjusting frame is rotationally connected with a threaded rod, and the surface of the threaded rod is threadedly connected with the inner wall of the fixed plate.

[0015] Preferably, the front side of the winding machine is placed with an unloading frame, and the inner wall of the unloading frame is rotationally connected with an unloading shaft.

[0016] Preferably, the front side of the unloading frame is huckled with a sliding frame, and the inner wall of the sliding frame is huckled with a sliding rod.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] 1. The prevent edge warping mechanism is provided, and the prevent edge warping mechanism is matched with the compression wheel, the ring-shaped frame and the rotating shaft, so that the material edge warping problem is effectively solved.

[0019] 2、The application sets up a guide mechanism and a lifting frame, the lifting frame can be flexibly adjusted in height according to production requirements, is suitable for materials of multiple specifications and thicknesses, the guide mechanism optimizes the conveying path, accurately guides the materials into the winding machine, reduces deviation and distortion, and guarantees product quality. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure diagram of the winding device for mattress production.

[0021] Figure 2 It is a structure diagram of the fixed plate.

[0022] Figure 3 It is a structure diagram of the guide mechanism.

[0023] Figure 4 It is a structure diagram of the edge lifting prevention mechanism.

[0024] Figure 5 It is a structure diagram of the unloading frame.

[0025] Figure 6 It is a structure diagram of the unloading shaft.

[0026] In the figure, 1, winding machine; 2, edge lifting prevention mechanism; 201, pressure roller; 202, annular frame; 203, rotating shaft; 3, guide mechanism; 301, guide frame; 302, connecting block; 303, guide wheel; 4, feeding frame; 5, fixed plate; 6, lifting frame; 7, mounting plate; 8, supporting block; 9, sliding block; 10, knob; 11, mounting block; 12, adjusting frame; 13, threaded rod; 14, unloading frame; 15, unloading shaft; 16, sliding material frame; 17, sliding rod. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] Please refer to Figures 1-6 The present application provides a technical solution:

[0029] A winding device for mattress production, comprising a winding machine 1, a feeding frame 4 is placed on the left side of the winding machine 1, a fixed plate 5 is arranged on the top of the feeding frame 4, a lifting frame 6 is arranged on the bottom of the fixed plate 5, a guide mechanism 3 is slidably connected to the inner wall of the lifting frame 6, mounting plates 7 are bolted to the left side and the right side of the lifting frame 6, and an edge lifting prevention mechanism 2 is arranged on the bottom of the mounting plate 7.

[0030] The anti-warping mechanism 2 comprises a compression wheel 201, an annular frame 202 and a rotating shaft 203, the surface of the rotating shaft 203 is bolted with the inner wall of the compression wheel 201, and the surface of the rotating shaft 203 is rotationally connected with the inner wall of the annular frame 202.

[0031] In the embodiment: by setting the anti-warping mechanism 2, the compression wheel 201, the annular frame 202 and the rotating shaft 203 in the anti-warping mechanism 2 work together to solve the problem of easy warping of the material edge. During the winding process of the mattress production material, especially for materials such as thin fabric and latex sheet, the edge is easy to warp upward or downward due to its own characteristics or under the action of conveying tension. The compression wheel 201 can tightly fit the material edge and compact it by moderate pressure to avoid the warping phenomenon, which makes the material edge after winding neat and facilitates the mattress to be transmitted to the inner wall of the winding machine 1 for winding work, improves the reliability and yield of the material winding link in the mattress production process, and adjusts the height flexibly according to different production needs through the setting of the guide mechanism 3 and the lifting frame 6. The lifting frame 6 can adapt to mattress material coils of various specifications and thicknesses, and the guide mechanism 3 further optimizes the material conveying path to ensure that the material accurately enters the winding machine 1, reduces the deviation and distortion of the material during the conveying process, and guarantees the product quality.

[0032] Specifically, as shown in the Figure 3 , the top of the guide mechanism 3 is bolted with a support block 8, the top of the support block 8 is bolted with a sliding block 9, and the surface of the sliding block 9 is slidingly connected with the inner wall of the lifting frame 6.

[0033] Specifically, as shown in the Figure 3 , the inner wall of the lifting frame 6 is movably connected with a knob 10, and the surface of the knob 10 is threadedly connected with the inner wall of the sliding block 9.

[0034] Specifically, as shown in the Figure 3 , the guide mechanism 3 comprises a guide frame 301, a connecting block 302 and a guide wheel 303, the side close to the guide frame 301 of the connecting block 302 is bolted with the guide frame 301, the surface of the guide wheel 303 is rotationally connected with the inner wall of the guide frame 301, and the top of the guide frame 301 is bolted with the bottom of the support block 8.

[0035] In the embodiment: the support block 8 at the top of the guide mechanism 3 cooperates with the sliding block 9 to make the guide mechanism 3 flexibly slide and adjust the position in the lifting frame 6, which is convenient for adapting to the guiding needs of materials of different widths, the knob 10 can control the position of the sliding block 9, the combination of the guide frame 301, the connecting block 302 and the guide wheel 303 effectively reduces the friction of the material during conveying, accurately guides the material, avoids deviation and distortion of the material before entering the winding machine 1, ensures the smooth progress of the winding process, improves the consistency of product quality, reduces the scrap rate caused by poor material conveying, and improves the production efficiency.

[0036] Specifically, as shown in Figure 4 The bottom of the mounting plate 7 is bolted with a mounting block 11, and the bottom of the mounting block 11 is bolted with the top of the annular frame 202.

[0037] Specifically, as shown in Figure 3 The top of the lifting frame 6 is bolted with an adjusting frame 12, the inner wall of the adjusting frame 12 is rotationally connected with a threaded rod 13, and the surface of the threaded rod 13 is threadedly connected with the inner wall of the fixed plate 5.

[0038] In this embodiment: the mounting block 11 provides a stable mounting point for the annular frame 202, ensuring that the pressure roller 201 can accurately act on the material edge to prevent edge lifting, improving winding quality, and the cooperation of the adjusting frame 12 and the threaded rod 13 allows the fixed plate 5 to be finely adjusted in height on the lifting frame 6, meeting the feeding requirements of materials of different thicknesses, reducing equipment adjustment time, and improving production flexibility.

[0039] Specifically, as shown in Figure 5 , Figure 6 The front side of the winding machine 1 is placed with a discharging frame 14, and the inner wall of the discharging frame 14 is rotationally connected with a discharging shaft 15.

[0040] Specifically, as shown in Figure 5 The front side of the discharging frame 14 is bolted with a sliding frame 16, and the inner wall of the sliding frame 16 is bolted with a sliding rod 17.

[0041] In this embodiment: the discharging frame 14 and the discharging shaft 15 inside it provide a convenient discharging platform for the material coil after winding, and the coil can be easily transferred from the winding machine 1 to the discharging shaft 15, facilitating subsequent handling and storage, and the setting of the sliding frame 16 and the sliding rod 17 further optimizes the discharging process, allowing the coil to smoothly slide when discharging, avoiding damage to the material or loosening of the coil due to sudden falling, protecting product quality, while improving the safety and efficiency of discharging, reducing the difficulty and labor intensity of manual operation.

[0042] Working principle: in the process of using the winding machine 1, by setting the anti-curling mechanism 2, the pressure roller 201, the annular frame 202 and the rotating shaft 203 in the anti-curling mechanism 2 cooperate, solve the problem of material edge easy to warp, in the process of mattress production material winding, especially such as thin fabric, latex sheet and other materials, because of its own characteristics or under the action of conveying tension, the edge is easy to curl up or down, and the pressure roller 201 can tightly fit the material edge, and the material is compacted by moderate pressure, so as to avoid the curling phenomenon, which makes the material edge after winding neat, and the mattress is convenient for transmission to the inner wall of the winding machine 1 to carry out winding work, improves the reliability and yield of the material winding link in the process of mattress production, by setting the guide mechanism 3 and the lifting frame 6, the lifting frame 6 can flexibly adjust the height according to different production needs, adapt to mattress material coils of various specifications and thicknesses, the guide mechanism 3 further optimizes the material conveying path, ensures that the material enters the winding machine 1 accurately, reduces the deviation, distortion and other adverse phenomena of the material in the conveying process, and guarantees the product quality.

[0043] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A winding device for mattress production, comprising a winding machine (1), characterized in that: The left side of the winding machine (1) is provided with a feeding frame (4), the top of the feeding frame (4) is provided with a fixed plate (5), the bottom of the fixed plate (5) is provided with a lifting frame (6), the inner wall of the lifting frame (6) is slidably connected with a guide mechanism (3), the left side and the right side of the lifting frame (6) are both bolted with a mounting plate (7), and the bottom of the mounting plate (7) is provided with an anti-warping mechanism (2). The anti-warping mechanism (2) comprises a compression wheel (201), an annular frame (202) and a rotating shaft (203), the surface of the rotating shaft (203) is bolted with the inner wall of the compression wheel (201), and the surface of the rotating shaft (203) is rotatably connected with the inner wall of the annular frame (202).

2. The winding device for mattress production according to claim 1, characterized in that: The top of the guide mechanism (3) is bolted with a supporting block (8), the top of the supporting block (8) is bolted with a sliding block (9), and the surface of the sliding block (9) is slidably connected with the inner wall of the lifting frame (6).

3. The winding device for mattress production according to claim 2, characterized in that: The inner wall of the lifting frame (6) is movably connected with a knob (10), and the surface of the knob (10) is threadedly connected with the inner wall of the sliding block (9).

4. The winding device for mattress production according to claim 2, characterized in that: The guide mechanism (3) comprises a guide frame (301), a connecting block (302) and a guide wheel (303), one side of the connecting block (302) close to the guide frame (301) is bolted with the guide frame (301), the surface of the guide wheel (303) is rotatably connected with the inner wall of the guide frame (301), and the top of the guide frame (301) is bolted with the bottom of the supporting block (8).

5. The winding device for mattress production according to claim 1, characterized in that: The bottom of the mounting plate (7) is bolted with a mounting block (11), and the bottom of the mounting block (11) is bolted with the top of the annular frame (202).

6. The winding device for mattress production according to claim 1, characterized in that: The top of the lifting frame (6) is bolted with an adjusting frame (12), the inner wall of the adjusting frame (12) is rotatably connected with a threaded rod (13), and the surface of the threaded rod (13) is threadedly connected with the inner wall of the fixed plate (5).

7. The winding device for mattress production according to claim 1, characterized in that: The front side of the winding machine (1) is provided with a discharging frame (14), and the inner wall of the discharging frame (14) is rotatably connected with a discharging shaft (15).

8. The winding device for mattress production according to claim 7, characterized in that: The front side of the discharging frame (14) is bolted with a sliding frame (16), and the inner wall of the sliding frame (16) is bolted with a sliding rod (17).

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