Lifting appliance speed regulation matching mechanism for coating production line

By designing a speed-regulating device for the lifting fixture, the problems of fixture swaying and rotation were solved, and the stable rotation of the workpiece was achieved, which met the process requirements of electrostatic rotary disc spraying and improved the efficiency and quality of the coating production line.

CN223561125UActive Publication Date: 2025-11-18BAIHAOWEI INTELLIGENT EQUIP TECH (NANTONG) CO LTD
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Patent Information

Application Number
CN202422871454.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-11-18
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing coating production line uses hangers that tend to sway after being hung on the product and cannot rotate on their own, which fails to meet the process requirements of electrostatic rotary disc spraying.

Method used

A lifting device including a speed regulating device is designed, comprising an arc-shaped plate, a limit rail, a drive sprocket, and a driven sprocket, which are connected by a chain. The lifting device can revolve along the rail and rotate on its own axis under the drive of an extended pin chain. The rotation frequency is controlled by a speed regulating motor and a gearbox. Deep groove ball bearings are used to reduce friction, and an oil drip tray is provided to prevent oil from dripping.

Benefits of technology

The problem of lifting sway was solved, and the rotation frequency of the workpiece was controlled, meeting the process requirements of electrostatic rotary disc spraying and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lifting appliance speed regulation matching mechanism for a coating production line, which belongs to the technical field of devices for the coating production line, and comprises a support and a speed regulation device, the speed regulation device comprises an arc-shaped plate, a limiting rail, a driving chain wheel and a driven chain wheel, and the arc-shaped plate is arranged on the support; the limiting rails are arranged on inner and outer sides of the bottom of the arc-shaped plate; the driving chain wheel is rotationally arranged at one end of the limiting rail; the driven chain wheel is rotationally arranged at the other end of the limiting rail and connected with the driving chain wheel through a chain; the lifting appliance comprises a lifting plate connected with the traction chain, a profile is arranged at the bottom end of the lifting plate, a matching hole is formed in the bottom of the profile, a positioning cone pulley is rotationally connected to the matching hole, a hanging rod is arranged on the positioning cone pulley, a fluted disc is arranged on the hanging rod, and the fluted disc is connected with a lengthened pin. The overall structure of the lifting appliance can revolve along the rail along with the traction chain, and meanwhile, the lifting appliance can be driven by the lengthened pin chain in the speed regulating device to rotate, so that a workpiece can reach the required rotation frequency.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of coating production line device, specifically relates to a coating production line hoist speed matching mechanism. BACKGROUND

[0002] With the rapid development of the photovoltaic industry, photovoltaic frames, as a key component of photovoltaic modules, have seen increasing demand in the market. Polyurethane pultruded composites, with their lightweight, high-strength, corrosion-resistant, and excellent insulation properties, are gradually gaining prominence in the photovoltaic frame market. Compared to traditional aluminum alloy frames, polyurethane composite frames have lower density and weight, reducing transportation and installation costs while improving wind resistance and seismic performance. In addition, the manufacturing process of polyurethane composite frames is more environmentally friendly, helping to reduce carbon emissions and achieve green production. Therefore, polyurethane composite frames perform well in various applications, especially in harsh environments such as the ocean and desert. Their high corrosion resistance and high yield strength make them a significant advantage in coastal module designs that require higher back pressure. In addition, the multi-color selection and excellent insulation performance of composite frames also make them more advantageous in B IPV construction. However, the coating materials and technology of photovoltaic polyurethane composite frames directly affect the appearance, weather resistance, and environmental quality of photovoltaic frames. Unstable coating quality can cause problems such as fading, blistering, and peeling during use, affecting the overall performance and lifespan of photovoltaic modules. High-quality coating materials and advanced coating processes are needed to ensure the stability and weather resistance of the coating. The coating process is closely related to the conveying line, and the design and selection of the conveying line directly affect the efficiency and effectiveness of the coating process. The design of the conveying line needs to be closely linked to the coating process flow to ensure smooth transitions between processes, reduce workpiece transfer time, and improve production efficiency. Furthermore, with the development of the engineering machinery industry, coating engineering design concepts are constantly innovating, and higher requirements are placed on the conveying of coating lines. The conveying method of the coating line needs to be continuously optimized and improved to meet higher production demands and process requirements.

[0003] The current coating production line hoist speed matching mechanism is prone to shaking after hanging the product, and the product cannot rotate during the spraying process. UTILITY MODEL CONTENT

[0004] The utility model overcomes the defects of the prior art and provides a coating production line hoist speed matching mechanism.

[0005] The technical scheme adopted to solve the above technical problems is as follows: a coating production line hoist speed matching mechanism, comprising a support, further comprising:

[0006] The speed regulating device comprises an arc-shaped plate, a limiting rail, a driving sprocket and a driven sprocket, the arc-shaped plate is arranged on the support, the limiting rail is arranged on the inner and outer sides of the bottom of the arc-shaped plate, the driving sprocket is rotatably arranged at one end of the limiting rail, the driven sprocket is rotatably arranged at the other end of the limiting rail, the driving sprocket and the driven sprocket are connected through a chain arranged in the limiting rail, and the chains are connected through an extension pin.

[0007] The lifting appliance comprises a lifting plate connected with a traction chain, a profile is arranged at the bottom end of the lifting plate, a matching hole is arranged at the bottom of the profile, a positioning bevel gear is rotatably connected to the matching hole, a hanging rod is arranged on the positioning bevel gear, a toothed disc is arranged on the hanging rod, and the toothed disc is connected with the extension pin in a matching mode.

[0008] Through the above technical scheme, the overall structure of the lifting appliance can revolve around the track along with the traction chain, and the shaking problem caused after the product is hung can be solved; meanwhile, the lifting appliance can be driven to rotate by the extension pin chain in the speed regulating device, so that the workpiece can reach the required rotation frequency and meet the process requirements of electrostatic rotary disc spraying.

[0009] Further, as a preferred embodiment of the utility model, a gearbox is arranged on the arc-shaped plate, and the gearbox is connected with the driving sprocket.

[0010] A speed regulating motor is arranged on the arc-shaped plate, and the speed regulating motor is connected with the gearbox.

[0011] Further, as a preferred embodiment of the utility model, a fixed block is arranged on the top of the side of the arc-shaped plate close to the driven sprocket, a threaded rod is slidably arranged through the fixed block, a nut is arranged on the threaded rod, and the nut is threadedly connected with the threaded rod; an activity groove is arranged on the side of the arc-shaped plate close to the driven sprocket, an activity shaft is slidably arranged in the activity groove, the activity shaft is connected with the end of the threaded rod away from the fixed block, and the bottom end of the activity shaft is connected with the driven sprocket.

[0012] Through the above technical scheme, the driven sprocket can be adjusted to realize the tensioning of the chain.

[0013] Further, as a preferred embodiment of the utility model, a deep groove ball bearing is arranged at the connection position of the positioning bevel gear and the hanging rod.

[0014] Through the above technical scheme, the rotating resistance of the positioning bevel gear is reduced.

[0015] Further, as a preferred embodiment of the utility model, a leaf spring is arranged at the bottom of the hanging rod.

[0016] Through the above technical scheme, the product is more convenient to operate when being hung on the hanging rod.

[0017] Further, as a preferred embodiment of the utility model, the oil receiving disc is arranged between the hanging plate and the section bar.

[0018] Through the above technical scheme, the machine oil on the traction chain is prevented from dropping on the product hung on the hanging rod.

[0019] The utility model discloses the beneficial effect is as follows: the whole structure of the lifting appliance can revolve along the rail with the traction chain, and the shaking problem produced after the product is hung can be solved, and the workpiece can reach the required rotation frequency under the driving of the lengthened pin chain in the speed regulating device, and the process requirement of electrostatic rotary disc spraying is reached. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the three-dimensional structure schematic diagram of the utility model discloses a kind of lifting appliance speed regulation cooperation mechanism for coating production line;

[0021] Figure 2 It is the front view of the utility model discloses a kind of lifting appliance speed regulation cooperation mechanism for coating production line;

[0022] Figure 3 It is the bottom view of the utility model discloses a kind of lifting appliance speed regulation cooperation mechanism for coating production line;

[0023] Figure 4 It is the top view of the utility model discloses a kind of lifting appliance speed regulation cooperation mechanism for coating production line.

[0024] Reference signs: 1, speed regulating motor;2, gearbox;3, arc plate;31, limit rail;32, chain;33, lengthened pin;4, support;5, hanging plate;51, toothed disc;52, section bar;53, hanging rod;54, positioning cone wheel;55, leaf spring;56, matching hole;57, oil receiving disc;6, driving sprocket;61, driven sprocket;7, fixed block;71, threaded rod;72, movable shaft;73, movable groove;74, nut. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantage of the utility model more clear and obvious, the utility model is further explained in detail in the following with the help of drawings and examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.

[0026] As Figures 1-4 Indicated, a kind of lifting appliance speed regulation cooperation mechanism for coating production line of the utility model of this embodiment, including support 4, still include:

[0027] The speed regulating device comprises an arc-shaped plate 3, a limiting rail 31, a driving sprocket 6 and a driven sprocket 61, the arc-shaped plate 3 is arranged on the support 4, the limiting rail 31 is arranged on the inner and outer sides of the bottom of the arc-shaped plate 3, the driving sprocket 6 is rotatably arranged at one end of the limiting rail 31, the driven sprocket 61 is rotatably arranged at the other end of the limiting rail 31, the driving sprocket 6 and the driven sprocket 61 are connected through a chain 32 arranged in the limiting rail 31, and the chain 32 is connected through an extension pin 33.

[0028] The lifting appliance comprises a lifting plate 5 connected with a traction chain, a profiled material 52 is arranged at the bottom end of the lifting plate 5, a matching hole 56 is arranged at the bottom of the profiled material 52, a positioning bevel gear 54 is rotatably connected to the matching hole 56, a hanging rod 53 is arranged on the positioning bevel gear 54, a toothed disc 51 is arranged on the hanging rod 53, and the toothed disc 51 is connected with the extension pin 33 in a matched mode.

[0029] Specifically, during work, a product is hung on the hanging rod 53, the traction chain drives the overall structure of the lifting appliance to revolve along the rail, the driving sprocket 6 drives the chain 32 to rotate, the extension pin 33 drives the toothed disc 51 to rotate, the toothed disc 51 drives the hanging rod 53 to rotate, and the self-rotation of the workpiece is realized.

[0030] As a specific embodiment of the utility model, a gearbox 2 is arranged on the arc-shaped plate 3, and the gearbox 2 is connected with the driving sprocket 6.

[0031] A speed regulating motor 1 is arranged on the arc-shaped plate 3, and the speed regulating motor 1 is connected with the gearbox 2.

[0032] Specifically, the speed of the chain 32 is controlled by adjusting the rotating speed of the speed regulating motor 1, so that the self-rotation speed of the product is controlled.

[0033] As a specific embodiment of the utility model, a fixed block 7 is arranged on one side of the top of the arc-shaped plate 3 close to the driven sprocket 61, a threaded rod 71 is slidably and penetratively arranged on the fixed block 7, a nut 74 is arranged on the threaded rod 71, and the nut 74 is threadedly connected with the threaded rod 71; an active groove 73 is arranged on one side of the arc-shaped plate 3 close to the driven sprocket 61, an active shaft 72 is slidably arranged in the active groove 73, the active shaft 72 is connected with the threaded rod away from the fixed block 7, and the bottom end of the active shaft 72 is connected with the driven sprocket 61.

[0034] Specifically, the nut 74 is screwed to drive the threaded rod 71 to move, and the active shaft 72 is moved to the fixed block 7, so that the tensioning is completed.

[0035] As a specific embodiment of the utility model, a deep groove ball bearing is arranged at the connection position of the positioning bevel gear 54 and the hanging rod 53.

[0036] Specifically, the deep groove ball bearing has high rotating speed, small friction resistance and can bear axial load.

[0037] As a specific embodiment of the utility model, the hanging rod 53 bottom is equipped with a leaf spring 55.

[0038] Specifically, when the product needs to be hung, the product is clamped into the leaf spring 55.

[0039] As a specific embodiment of the utility model, the hanging rod 53 bottom is equipped with a leaf spring 55.

[0040] Specifically, the side wall of the oil receiving disc 57 is arc-shaped, preventing the engine oil remaining in the oil receiving disc 57 from being thrown out during the self-rotation process.

[0041] The above is only a preferred embodiment of the utility model, and is not used to limit the protection scope of the utility model.

Claims

1. A speed-regulating mechanism for a lifting device in a coating production line, comprising a support (4), characterized in that, Also includes: The speed regulating device includes an arc plate (3), a limiting rail (31), a driving sprocket (6), and a driven sprocket (61). The arc plate (3) is mounted on the support (4). The limiting rail (31) is located on the inner and outer sides of the bottom of the arc plate (3). The driving sprocket (6) is rotatably mounted on one end of the limiting rail (31). The driven sprocket (61) is rotatably mounted on the other end of the limiting rail (31). The driving sprocket (6) and the driven sprocket (61) are connected by a chain (32) set in the limiting rail (31). The chains (32) are connected by an extension pin (33). The lifting device includes a lifting plate (5) connected to a traction chain. The bottom end of the lifting plate (5) is provided with a profile (52). The bottom of the profile (52) is provided with a mating hole (56). A positioning cone wheel (54) is rotatably connected to the mating hole (56). A hanging rod (53) is provided on the positioning cone wheel (54). A toothed disc (51) is provided on the hanging rod (53). The toothed disc (51) is mated and connected with the extension pin (33).

2. The speed adjustment mechanism for a lifting device in a coating production line according to claim 1, characterized in that, The arc-shaped plate (3) is equipped with a gearbox (2), which is connected to the drive sprocket (6); The arc plate (3) is equipped with a speed regulating motor (1), which is connected to the gearbox (2).

3. The speed adjustment mechanism for a lifting device in a coating production line according to claim 1, characterized in that, The arc-shaped plate (3) has a fixed block (7) on the top of the side near the passive sprocket (61). A threaded rod (71) is slidably passed through the fixed block (7). A nut (74) is provided on the threaded rod (71). The nut (74) is threadedly connected to the threaded rod (71). The arc-shaped plate (3) has a movable groove (73) on the side near the passive sprocket (61). A movable shaft (72) is slidably provided in the movable groove (73). The movable shaft (72) is connected to the end of the threaded rod away from the fixed block (7). The bottom end of the movable shaft (72) is connected to the passive sprocket (61).

4. The speed adjustment mechanism for a lifting device in a coating production line according to claim 1, characterized in that, A deep groove ball bearing is installed at the connection between the positioning cone wheel (54) and the hanging rod (53).

5. The speed adjustment mechanism for a lifting device in a coating production line according to claim 1, characterized in that, The bottom of the hanging rod (53) is provided with a leaf spring (55).

6. The speed adjustment mechanism for a lifting device in a coating production line according to claim 1, characterized in that, An oil receiving tray (57) is provided between the hanging plate (5) and the profile (52).