Automatic filling machine
By introducing vision sensors and a weighing platform system into the automatic filling machine, the problem of decreased mechanical positioning accuracy has been solved, achieving precise filling and high-efficiency automation, while reducing labor intensity and maintenance costs.
Patent Information
- Application Number
- CN202423187361.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing automatic filling machines suffer from wear and tear on mechanical parts during long-term, high-frequency operation, leading to decreased positioning accuracy, which affects the accuracy of filling volume. Furthermore, maintenance is difficult, costly, and labor-intensive.
Using visual sensors for precise positioning, combined with filling and re-inspection weighing platforms, automatic material cutting and filling quantity re-inspection are achieved, reducing manual operation and improving equipment stability and work efficiency.
It achieves precision and automation in the filling process, reduces labor intensity and maintenance costs, and improves the smoothness of the filling process and product quality.
Smart Images
Figure CN223561282U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic filling technical field, especially automatic filling machine. BACKGROUND
[0002] All along, filling machine is widely used in food industry, beverage industry, daily use chemical industry etc. With the intelligent production development of current petrochemical, pharmaceutical and other industries, as a part of the rear-end packaging, the multifunction, high efficiency, low consumption characteristics of filling machine are recognized by the industry, and the full-process automation of production is also improved.
[0003] The automatic filling machine currently used works, first prepares the material storage in the storage tank and ensures uniformity, places the matched packaging container, and sets the parameters in the control panel according to the material properties and container specifications. In the working process, the empty container is conveyed to the filling position by the conveyor belt or mechanical gripper, so as to be filled by discharging from the discharge port;
[0004] The above device realizes automatic filling work, but mechanical positioning leads to wear of mechanical parts in the long-time high-frequency operation process, which gradually reduces the positioning accuracy, so that the alignment of the filling head and the container is not accurate enough, thereby affecting the accuracy of the filling amount and making the maintenance work difficult, which not only needs professional technicians to operate, but also has high maintenance cost and high labor intensity. Therefore, the automatic filling machine is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides an automatic filling machine, which aims at improving the problem that the mechanical parts are easy to wear in the long-time mechanical positioning in the prior art, which reduces the positioning accuracy.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The automatic filling machine comprises a shell, a fixed block is fixedly connected in the inside of the shell, an adjusting assembly is installed in the inside of the fixed block, a fixed frame is fixedly connected to the side surface of the shell, a filling scale table is fixedly connected to the bottom of the fixed frame, a conveying assembly is installed in the inside of the fixed frame, a visual sensor is fixedly connected to the inner side of the shell, the visual sensor is electrically connected with the adjusting assembly, and a rechecking assembly is arranged on the side surface of the shell; the adjusting assembly comprises an electric push rod, the outer periphery of the electric push rod is fixedly connected with the inside of the shell, the output end of the electric push rod is fixedly connected with a sliding block, the inside of the sliding block is fixedly connected with a discharge port, and the inside of the sliding block is fixedly connected with a feeding pipe.
[0008] As a further description of the above technical scheme:
[0009] The rechecking assembly includes a rechecking scale table, the rechecking scale table is fixedly connected at the bottom of the fixing frame, and a driving controller is fixedly connected inside the rechecking scale table.
[0010] As a further description of the above technical solution:
[0011] The conveying assembly includes a motor, the motor is fixedly connected inside the fixing frame, an output end of the motor is fixedly connected with a transmission shaft, a transmission belt is mounted on the outer periphery of the transmission shaft, and a conveying roller is rotatably connected inside the fixing frame.
[0012] As a further description of the above technical solution:
[0013] The inside of the fixing block is provided with a sliding groove, and the inside of the feeding pipe is fixedly connected with an automatic valve.
[0014] As a further description of the above technical solution:
[0015] The top of the transmission belt is placed with a tray, and the top of the tray is placed with a filling barrel.
[0016] As a further description of the above technical solution:
[0017] The side surface of the shell is fixedly connected with a control panel, and the side surface of the shell is fixedly connected with a control button.
[0018] As a further description of the above technical solution:
[0019] The inside of the shell is slidably connected with a threaded rod, and the outer periphery of the threaded rod is threadedly connected with a nut.
[0020] As a further description of the above technical solution:
[0021] The side surface of the fixing frame is fixedly connected with a baffle, and the side surface of the baffle is fixedly connected with the side surface of the shell.
[0022] The utility model has the advantages of the following beneficial effects:
[0023] 1、The utility model discloses, fill when through visual sensor accurate positioning makes that unloading assembly automatic positioning unloading, and the filling scale table continues weighing and carries out automatic material cutting simultaneously, convenient operation reduces personnel labor intensity, improves the stability of device and work efficiency simultaneously, makes the filling process more smooth and efficient.
[0024] 2、The utility model discloses, through being equipped with rechecking scale table, can recheck weight after filling, and the insufficient can be sent back and supplement unloading, further improves automatic filling accuracy, guarantees product quality. DRAWINGS
[0025] Figure 1The utility model provides a three -dimensional schematic view of automatic filling machine is put forward for the utility model,
[0026] Figure 2 The utility model provides a structure schematic view of fixed frame section of automatic filling machine is put forward for the utility model,
[0027] Figure 3 The utility model provides a structure schematic view of shell section of automatic filling machine is put forward for the utility model,
[0028] Figure 4 The utility model provides a structure schematic view of filling weighing table one of automatic filling machine is put forward for the utility model.
[0029] Legend:
[0030] 1, shell, 2, control panel, 3, control button, 4, filling barrel, 5, recheck weighing table, 6, filling weighing table, 7, tray, 8, fixed frame, 9, motor, 10, threaded rod, 11, nut, 12, baffle, 13, transmission shaft, 14, conveying roller, 15, transmission belt, 16, electric push rod, 17, fixed block, 18, sliding slot, 19, sliding block, 20, feed pipe, 21, automatic valve, 22, visual sensor, 23, blanking, 24, drive controller. Specific embodiments
[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0032] Reference Figures 1-3The utility model provides an embodiment: automatic filling machine, including shell 1, its characterized in be: the inside fixedly connected with fixed block 17 of shell 1, the inside installation of fixed block 17 has adjustment assembly, the side fixedly connected with fixed frame 8 of shell 1, the bottom fixedly connected with filling scale table 6 of fixed frame 8, the inside installation of fixed frame 8 has conveying assembly, the inside fixedly connected with visual sensor 22 of shell 1, visual sensor 22 and adjustment assembly electric connection, the side of shell 1 is provided with reinspection assembly, adjustment assembly includes electric push rod 16, the outside fixedly connected with shell 1 of electric push rod 16, the output fixedly connected with sliding block 19 of electric push rod 16, the inside fixedly connected with blanking port 23 of sliding block 19, the inside fixedly connected with feed pipe 20 of sliding block 19, the inside fixedly connected with automatic valve 21 of feed pipe 20, when filling work is carried out, first through the empty bucket and the worker places tray 7 to filling scale table 6's specified position at this time, through visual sensor 22 carries out work control electric push rod 16 and carries out work through sliding block 19 and adjusts the position of blanking port 23, so that the position of blanking port 23 and the barrel mouth position of filling barrel 4 are aligned to carry out filling work, when automatic filling, filling scale table 6 will work and weigh the filling capacity, when the weight reaches, filling scale table 6 will control automatic valve 21 and cut off the blanking, so as to realize automatic filling work, reduce the labor intensity of workers.
[0033] Referring to Figure 1 And Figure 4 , the top of conveying belt 15 is placed with tray 7, the top of tray 7 is placed with filling barrel 4, under the action of tray 7, filling barrel 4 can be more stable when conveying and placing, conveying assembly includes motor 9, motor 9 is fixedly connected in the inside of fixed frame 8, the output fixedly connected with transmission shaft 13 of motor 9, transmission shaft 13 is installed with conveying belt 15 on the outside, the inside rotatably connected with conveying roller 14 of fixed frame 8, when filling work is carried out, tray 7 and filling barrel 4 will work through motor 9 again, so as to drive conveying belt 15 to work through transmission shaft 13, and under the action of conveying roller 14, tray 7 and the filling barrel 4 on it are conveyed, reinspection assembly includes reinspection scale table 5, reinspection scale table 5 is fixedly connected at the bottom of fixed frame 8, the inside fixedly connected with drive controller 24 of reinspection scale table 5, the filled filling barrel 4 will be conveyed to reinspection scale table 5 and further weighed, when the weight reaches the standard, the process is finished, when the weight is not enough, drive assembly will work through drive controller 24 control, conveying filling barrel 4 to filling scale table 6 to supplement filling treatment, so as to greatly improve the accuracy of filling capacity.
[0034] Referring to Figures 1-3The inside of the fixed block 17 is provided with a sliding groove 18, which enables the sliding block 19 to work better under the action of the sliding groove 18, the side of the shell 1 is fixedly connected with a control panel 2, the side of the shell 1 is fixedly connected with a control button 3, which can adjust the filling parameters of the filling machine and the like under the action of the control panel 2 and the control button 3, the inside of the shell 1 is slidably connected with a threaded rod 10, the threaded rod 10 is threadedly connected with a nut 11, so that the filling machine and the floor are conveniently fixed through the threaded rod 10 and the nut 11, the side of the fixed frame 8 is fixedly connected with a baffle 12, the side of the baffle 12 is fixedly connected with the side of the shell 1, and the filling barrel 4 can be more stable under the action of the baffle 12 and will not be overturned on the side of the filling scale table 6.
[0035] Working principle: first, when carrying out the filling work, the filling barrel 4 and the tray 7 are placed to the specified position of the filling scale table 6 through manual operation, at this time, the visual sensor 22 works, the electric push rod 16 is controlled to work, and the discharge port 23 is moved to the specified position, so as to carry out the filling work, at this time, the filling scale table 6 works to weigh, and when the weight reaches the set value, the automatic valve 21 is controlled to cut off the discharge; convenient operation, reduces the labor intensity of personnel, improves the stability of the device during work and improves the work efficiency, secondly, after the filling is completed, the motor 9 works to drive the conveyor belt 15 to work through the transmission shaft 13 to convey the tray 7 to the rechecking scale table 5 to recheck the weight, if the rechecking is passed, the process is ended, if the weight is insufficient, the tray 7 is sent back through the conveying assembly on the top of the rechecking scale table 5 to supplement the discharge, so as to further improve the precision of automatic filling.
[0036] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement and the like made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. An automatic filling machine, comprising a casing (1), characterized in that: A fixing block (17) is fixedly connected inside the outer shell (1), and an adjustment component is installed inside the fixing block (17). A fixing frame (8) is fixedly connected to the side of the outer shell (1), and a filling weighing platform (6) is fixedly connected to the bottom of the fixing frame (8). A conveying component is installed inside the fixing frame (8). A vision sensor (22) is fixedly connected to the inner side of the outer shell (1), and the vision sensor (22) is electrically connected to the adjustment component. A re-inspection component is provided on the side of the outer shell (1). The adjustment assembly includes an electric push rod (16), the outer periphery of which is fixedly connected to the interior of the outer shell (1), a slider (19) is fixedly connected to the output end of the electric push rod (16), a feed port (23) is fixedly connected to the interior of the slider (19), and a feed pipe (20) is fixedly connected to the interior of the slider (19).
2. The automatic filling machine according to claim 1, characterized in that: The re-inspection assembly includes a re-inspection weighing platform (5), which is fixedly connected to the bottom of the fixed frame (8), and a drive controller (24) is fixedly connected inside the re-inspection weighing platform (5).
3. The automatic filling machine according to claim 1, characterized in that: The conveying assembly includes a motor (9), which is fixedly connected inside the fixed frame (8). The output end of the motor (9) is fixedly connected to a drive shaft (13), and a conveyor belt (15) is installed on the outer periphery of the drive shaft (13). A conveyor roller (14) is rotatably connected inside the fixed frame (8).
4. The automatic filling machine according to claim 1, characterized in that: The fixed block (17) has a sliding groove (18) inside, and the feed pipe (20) is fixedly connected to an automatic valve (21).
5. The automatic filling machine according to claim 3, characterized in that: A tray (7) is placed on top of the conveyor belt (15), and a filling barrel (4) is placed on top of the tray (7).
6. The automatic filling machine according to claim 1, characterized in that: A control panel (2) is fixedly connected to the side of the outer casing (1), and a control button (3) is fixedly connected to the side of the outer casing (1).
7. The automatic filling machine according to claim 1, characterized in that: The inner surface of the outer casing (1) is slidably connected to a threaded rod (10), and the outer circumference of the threaded rod (10) is threadedly connected to a nut (11).
8. The automatic filling machine according to claim 1, characterized in that: A baffle (12) is fixedly connected to the side of the fixing frame (8), and the side of the baffle (12) is fixedly connected to the side of the outer shell (1).