Movable pore plate and multiphase bioreactor
The movable perforated plate, with its hollow structure and flexible plate guide wheel design, solves the problem of easy deformation and material leakage in the traditional A2O process, achieving efficient and stable wastewater treatment, and reducing costs and operational complexity.
Patent Information
- Application Number
- CN202422924106.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In traditional A2O processes, the moving orifice plate requires high machining precision and is prone to deformation, which can cause the filler to leak out through the gaps, affecting the efficiency and effectiveness of wastewater treatment. In addition, its insufficient strength makes it prone to deformation and jamming, making it difficult to meet the requirements of high-efficiency wastewater treatment.
The hollowed-out bottom frame, support frame, and perforated plate, combined with the flexible plate and guide wheel design, ensure smooth movement and stability, prevent filler from falling off, enhance strength, and reduce the requirements for processing accuracy.
The strength and stability of the moving orifice plate are improved, preventing packing leakage, ensuring the sewage treatment effect, reducing infrastructure costs and operational complexity, and meeting the needs of efficient sewage treatment.
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Figure CN223561406U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a sewage treatment equipment especially a movable hole plate and a multiphase bioreactor. BACKGROUND
[0002] A2O process is also called AAO process, Chinese name is anaerobic-anoxic-aerobic sewage treatment process, is a commonly used secondary sewage treatment process, is a widely used denitrification and phosphorus removal process. Its process flow is very simple, which is composed of anaerobic tank-anoxic tank-aerobic tank-settling tank. The anaerobic tank is mainly to release phosphorus and ammoniate part of organic matter; the anoxic tank is mainly to remove nitrogen; the aerobic tank is to remove BOD (biochemical oxygen demand), nitrification and absorb phosphorus. The process can effectively remove 90%-95% of BOD5 and SS (suspended solids), and remove more than 70% of total nitrogen and about 90% of phosphorus.
[0003] Although the traditional A2O process has good denitrification and phosphorus removal process, it also has problems such as long process flow, large land occupation, many treatment structures, need for sludge return, complex on-site operation, etc. The conventional biochemical activated sludge technology has low sludge concentration and poor settling property, resulting in large water occupation and general water effect, and it is difficult to directly reach the first level A discharge standard in the discharge standard of municipal wastewater treatment plant (GB 18918-2002); and the water after super-magnetic separation can remove particulate COD (chemical oxygen demand), TN (total nitrogen), TP (total phosphorus), but the soluble COD and ammonia nitrogen, kjeldahl nitrogen are not removed. Therefore, for this mode, the prior art, such as application number: 202020440496.5, patent name: a device for nitrification water treatment. However, in this structure, the following problems exist:
[0004] 1. The movement of the first hole plate extrudes the sludge in the filler. Due to the machining precision and the deformation of the settling tank itself, there will be a gap between the first hole plate and the settling tank, which will cause the filler to leak out of the gap, and the leaked filler will not be able to continue to adsorb the sludge, affecting the efficiency and effect of sewage treatment.
[0005] 2. The first hole plate is not strong enough and is prone to deformation, which will increase the gap between the first hole plate and the settling tank, or cause the movement to be stuck. SUMMARY
[0006] The utility model aims at providing a movable hole plate and a multiphase bioreactor, which can reduce the requirement of machining precision and ensure the smoothness and stability of the movement of the movable hole plate.
[0007] The utility model discloses a mobile hole plate, including bottom frame, install the support frame on bottom frame and install the hole plate on support frame, bottom frame and support frame are all openwork structure, and the hole plate is evenly provided with a plurality of water holes,
[0008] The outer edge of the support frame is provided with a flexible plate, and the inner end of the flexible plate is installed in the frame type spacing.
[0009] A plurality of guide wheels are rotatably installed at the outer edge of the bottom surface of the bottom frame, and the outer surface of the guide wheel is arranged on the outside of the bottom of the bottom frame.
[0010] In the above technical solution, the inner end surface of the flexible plate is in contact with the outer surface of the support frame, the inner end bottom surface of the flexible plate is placed on the top surface of the bottom frame in the frame type spacing, and a frame type pressing plate is arranged on the flexible plate in the frame type spacing.
[0011] In the above technical solution, at least one guide wheel is arranged on each side of the bottom of the bottom frame.
[0012] In the above technical solution, each guide wheel is installed on the bottom surface of the bottom frame through a U-shaped frame.
[0013] The U-shaped opening of the U-shaped frame is outwardly arranged, and the middle part of the guide wheel is rotatably connected with the U-shaped opening.
[0014] In the above technical solution, at least one vertical sliding groove is arranged on the outer side wall of each side of the flexible plate.
[0015] In the above technical solution, the bottom frame is a frame type member with a hollow structure, the middle part of the bottom frame is provided with a cavity communicating with the top surface and the bottom surface, a plurality of reinforcing rods are arranged in the cavity, and the middle part of the support frame is connected with the top surface of the plurality of reinforcing rods.
[0016] In the above technical solution, a plurality of through grooves are arranged on the support frame in an array, the two ends of the through groove are respectively communicated with the top surface and the bottom surface of the support frame, and the through groove is arranged opposite to the cavity.
[0017] In the above technical solution, at least two support plates are further arranged in the cavity, the side wall of the support plate is connected with the side wall of the adjacent reinforcing rod, and a screw rod positioning member is further installed on each support plate, the screw rod positioning member is arranged above the top surface of the hole plate through the support frame and the hole plate.
[0018] The utility model also provides a multi -phase bioreactor, including the box, be equipped with the chamber in the box, the upper portion of chamber is equipped with fixed orifice plate, still include above -mentioned mobile orifice plate, mobile orifice plate vertical movement setting in the chamber below fixed orifice plate,
[0019] The box top is equipped with vertical drive part, vertical drive part is configured drive mobile orifice plate vertical movement in chamber;
[0020] The outer surface of the flexible plate abuts against the inner surface of the chamber, and the outer surface of the guide wheel is close to or abuts against the inner wall of the chamber.
[0021] In the above technical solution, the side wall of the box is provided with a water inlet and a water outlet communicated with the chamber, the water inlet is arranged close to the bottom of the box, the water outlet is arranged close to the top of the box, the water inlet is arranged below the mobile orifice plate, and the water outlet is arranged above the fixed orifice plate.
[0022] Compared with the prior art, the utility model has the following advantages due to the use of the above technical solution:
[0023] 1. In the utility model, the mobile orifice plate is composed of a bottom frame, a support frame and an orifice plate, which has higher strength, is light in weight, good in strength, low in cost, and is provided with a flexible plate at the outer edge, which can ensure that it is always attached to the inner wall of the box and prevents the filler from falling off, thereby ensuring the sewage treatment effect; the guide wheel is arranged to guide the movement, ensure the smoothness and stability of the movement, and prevent the occurrence of jamming. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a structural schematic view of the mobile orifice plate in the utility model embodiment one;
[0025] Figure 2 is Figure 1 a three-dimensional structural schematic view;
[0026] Figure 3 is Figure 2 a partial enlarged view of the corner of the mobile orifice plate in the utility model;
[0027] Figure 4 is a structural schematic view of the support frame in the utility model embodiment one;
[0028] Figure 5 is a structural schematic view of the mobile orifice plate in the utility model embodiment one (the support frame and the orifice plate are not shown);
[0029] Figure 6 is a partial enlarged view of the guide wheel installation position in the utility model embodiment one.
[0030] Figure 7 This is a schematic diagram of the internal structure of the multiphase bioreactor in Embodiment 1 of this utility model (the support frame and the orifice plate in the movable orifice plate are not shown);
[0031] Figure 8 yes Figure 7 Enlarged view of the vertical guide rail and vertical slide groove.
[0032] The components are: 1. Base frame; 2. Support frame; 3. Perforated plate; 4. Frame spacing; 5. Flexible plate; 6. Guide wheel; 7. Box body; 8. Chamber; 9. Fixed perforated plate; 10. Moving perforated plate; 11. Frame pressure plate; 12. Transmission component; 13. U-shaped frame; 14. Vertical slide groove; 15. Vertical guide rail; 16. Cavity; 17. Reinforcing rod; 18. Through groove; 19. Support plate; 20. Screw positioning component; 21. Motor; 22. Screw. Detailed Implementation
[0033] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0034] Example 1: See Figures 1 to 8 As shown, a movable perforated plate includes a base frame 1, a support frame 2 mounted on the base frame 1, and a perforated plate 3 mounted on the support frame 2. The base frame 1 and the support frame 2 are both hollow structures. The perforated plate 3 has a plurality of water-permeable holes evenly distributed on it. The two ends of the water-permeable holes are respectively connected to the top surface and the bottom surface of the perforated plate.
[0035] There is a frame-shaped spacing 4 between the outer edge of the support frame 2 and the outer edge of the bottom frame 1. A flexible plate 5 is also installed on the outer edge of the top surface of the support frame 2. The inner end of the flexible plate 5 is installed within the frame-shaped spacing 4, and the outer end of the flexible plate 5 is located on the outside of the bottom frame 1.
[0036] Multiple guide wheels 6 are rotatably mounted on the outer edge of the bottom surface of the bottom frame 1, and the outer surface of the guide wheels 6 is located on the outer bottom of the bottom of the bottom frame 1.
[0037] See Figure 7 , 8 As shown, this utility model also provides a multiphase bioreactor, including a box body 7, a chamber 8 inside the box body 7, a fixed perforated plate 9 above the chamber 8, and the aforementioned movable perforated plate 10, which is vertically movable and disposed in the chamber 8 below the fixed perforated plate 9.
[0038] The top of the housing 7 is provided with a vertical drive component 11, which is configured to drive the moving perforated plate 10 to move vertically within the chamber 8.
[0039] The outer surface of the flexible plate 5 abuts against the inner surface of the chamber 8, and the outer surface of the guide wheel 6 is close to or abuts against the inner wall of the chamber 8.
[0040] In the utility model, the sponge filler is placed in the chamber between the fixed hole plate and the movable hole plate, the sponge filler has denitrifying bacteria, under the condition of oxygen deficiency, the denitrifying bacteria multiply in large quantities, can convert nitrate nitrogen in sewage into nitrogen gas and remove, and the purpose of denitrogenation is achieved. In the process of sewage treatment, in the process of denitrogenation of denitrifying bacteria, because the sponge filler is used, it has strong mechanical interception effect, adsorption effect of the surface microorganism of the sponge filler and sticky substance produced in metabolism, so that the SS (suspended matter) of effluent is very low, generally does not exceed 10 mg / L, therefore, the secondary sedimentation tank (secondary sedimentation tank) can be saved, and the capital construction cost is reduced, it can not only denitrogenate, but also effectively remove organic matter and suspended matter in sewage. Because the sponge filter adsorption capacity is limited, after a certain amount of sludge is adsorbed, it cannot be adsorbed any more, therefore, the fixed hole plate and the movable hole plate are arranged, when the sludge needs to be extruded, the vertical driving part drives the movable hole plate to move upwards, the distance between the movable hole plate and the fixed hole plate is reduced, so that the sponge filler is extruded, the sludge in the sponge filler is extruded, after extrusion is completed, the movable hole plate is moved downwards and away from the fixed hole plate, and the original state is restored through the self-restoring force. Because the size of the box body is large, the size of the movable hole plate is also large, the movable hole plate and the box body are made of metal material, it is difficult to guarantee the precision, and the material has self-deformation problem, in the normal mode, a small gap is reserved between the movable hole plate and the box body, so as to prevent the movable hole plate from moving and colliding, jamming and other problems, the size of the sponge filler is small, part of the sponge filler falls downwards to the lower side of the movable hole plate, the sludge in the sponge filler at the lower side cannot be extruded when the movable hole plate moves to extrude the sludge, and the sewage treatment effect is affected.
[0041] Therefore, in the embodiment, in order to increase the strength of the movable hole plate and reduce the strength as much as possible, the bottom frame, the support frame and the hole plate are hollow structures, which are light in weight, good in strength and strong in anti-deformation. At the same time, in order to prevent the edge of the movable hole plate from scratching the inner wall of the box, a flexible plate is arranged at the outer edge of the movable hole plate, the flexible plate surrounds the outside of the support frame, the outer surface of the flexible plate abuts against the inner wall of the box, the flexible plate is made of rubber, and the outer surface of the flexible plate is tightly fitted with the inner wall of the box. In this way, even if the machining precision is a little low or the box and the movable hole plate are slightly deformed, the elastic force of the flexible plate can also contact the inner surface of the box, so as to prevent the sponge filler from leaking from the gap between the movable hole plate and the box. Furthermore, the outer surface of the guide wheel is located outside the bottom of the bottom frame, the outer surface of the outer end of the guide wheel is located directly below the flexible plate, and the outer surface is close to the inner wall of the cavity or abuts against the inner surface of the cavity. Due to the precision problem between the movable hole plate and the box, it is difficult to ensure that the outer surface of each guide wheel abuts against the inner wall of the cavity respectively. Therefore, the guide wheel is as close to the inner wall of the cavity as possible, or part of the guide wheel contacts the inner surface of the box, and part of the guide wheel has a gap with the inner wall of the box. In this way, even if there is slight shaking or some deformation during movement, some guide wheels can still contact the inner surface of the cavity, so as to ensure the stability during movement, thereby ensuring the stability and smoothness of the movable hole plate during movement. Moreover, during movement, the guide wheel can also abut against the inner wall of the box, so as to prevent the flexible plate from being deformed too much and causing the outer surface of the bottom frame to slide and contact the box rigidly, and only the guide wheel and the box can be rolled and guided.
[0042] Referring to Figure 3 As shown in the figure, the inner end surface of the flexible plate 5 is in contact with the outer surface of the support frame 2, and the inner end bottom surface of the flexible plate 5 is placed on the top surface of the bottom frame 1 of the frame-shaped spacing 4. The frame-shaped pressing plate 11 is further arranged on the flexible plate 5 in the frame-shaped spacing 4, and the inner end of the flexible plate 5 is limited on the bottom frame 1 by the locking component (not shown in the figure).
[0043] In the embodiment, the flexible plate is always in contact with the inner wall of the box and is in sliding contact, so the flexible plate is prone to wear and other problems. Therefore, in order to facilitate the maintenance and replacement of the flexible plate, the flexible plate is directly placed on the frame-shaped spacing on the top surface of the bottom frame, and then the frame-shaped pressing plate is directly pressed on the flexible plate, and the flexible plate is locked on the bottom frame by the locking component. The movable hole plate is rectangular or square, and the frame-shaped pressing plate is also rectangular or square. The frame-shaped pressing plate can be composed of four plates, and the locking component is a bolt. The bolt is screwed through the flexible plate and the bottom frame, so as to realize the locking and limiting of the flexible plate. When the flexible plate is replaced, the frame-shaped pressing plate is removed, and then the flexible plate can be quickly replaced. Subsequently, the frame-shaped pressing plate can limit the flexible plate on the bottom frame.
[0044] Referring to Figure 1 、 2 , 6, at least one guide wheel 6 is arranged on each side of the bottom of the bottom frame 1.
[0045] In this embodiment, two guide wheels are arranged on the front side, rear side, left side and right side of the bottom of the bottom frame, respectively, to prevent the moving aperture plate from deviating to one side and ensure the stability of the movement of the moving aperture plate.
[0046] Referring to Figure 6 , each guide wheel 6 is mounted on the bottom surface of the bottom frame 1 through a U-shaped bracket 13.
[0047] The U-shaped opening of the U-shaped bracket 13 is arranged outwardly, and the middle part of the guide wheel 6 is rotationally connected to the U-shaped opening.
[0048] The top of the U-shaped bracket and the bottom frame are welded and fixed, and the guide wheel is directly mounted on the U-shaped opening of the U-shaped bracket, and the outer surface of the outer end is outside the U-shaped opening, so that the guide wheel is outside the bottom of the bottom frame, preventing the bottom frame from contacting the inner wall of the box.
[0049] Referring to Figure 8 , at least one vertical sliding groove 14 is arranged on the outer side wall of each side of the flexible plate 5.
[0050] In this embodiment, on the basis of the guidance of the guide wheel, a vertical guide rail 15 is further arranged on each side inner wall of the chamber 8, and the vertical sliding groove and the corresponding vertical sliding rail are slidingly connected, further playing a moving guide role.
[0051] Referring to Figure 5 , the bottom frame 1 is a hollow frame member, the middle part of the bottom frame 1 is provided with a cavity 16 communicating with the top surface and the bottom surface, a plurality of reinforcing rods 17 are arranged in the cavity 16, and the middle part of the support frame 2 is connected to the top surface of the plurality of reinforcing rods 17.
[0052] The bottom frame is a hollow frame member, which is light in weight. In order to improve the strength of the bottom frame, a plurality of reinforcing rods are arranged in the cavity to increase the strength and also play a supporting role on the middle part of the support frame to prevent the middle part of the support frame from deforming.
[0053] Referring to Figure 4 , a plurality of through grooves 18 are arranged on the support frame 2 in an array, the two ends of the through grooves 18 are respectively communicated with the top surface and the bottom surface of the support frame 2, and the through grooves 18 are arranged opposite to the cavity 16.
[0054] The support frame is formed by a plurality of transverse plates and longitudinal plates crossing each other, the plurality of transverse plates are arranged in parallel and at intervals, the plurality of longitudinal plates are arranged in parallel and at intervals, the transverse plates are arranged perpendicularly to the longitudinal plates, each transverse plate is connected perpendicularly to each longitudinal plate, and a plurality of through grooves are formed, so that the weight can be reduced, the strength of the support frame can be ensured, and water can be penetrated.
[0055] Referring to Figures 1 to 5 As shown in the figure, at least two support plates 19 are arranged in the cavity 16, the side wall of the support plate 19 is connected with the side wall of the adjacent reinforcing rod 17, and a screw rod positioning piece 20 is arranged on each support plate 19 and arranged above the top surface of the hole plate 3 through the support frame 2 and the hole plate 3.
[0056] In the embodiment, four support plates are arranged, the vertical driving component includes a motor 21 and four screw rods 12, the motor drives the four screw rods to move up and down through a transmission piece 12, the bottom of the screw rod is connected with the movable hole plate, and the movable hole plate is driven to move up and down by driving the four screw rods to move up and down by the motor.
[0057] The side wall of the box body is provided with a water inlet and a water outlet which are communicated with the chamber, the water inlet is arranged close to the bottom of the box body, the water outlet is arranged close to the top of the box body, the water inlet is arranged below the movable hole plate, and the water outlet is arranged above the fixed hole plate.
[0058] The sewage enters the chamber from the water inlet, flows upwards through the water-permeable holes, is filtered by the sponge filler, and is discharged from the water outlet after penetrating through the fixed hole plate.
[0059] In the description of the present application, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specified.
[0060] In the utility model, unless another definite provision and limitation, the term " install", " link", " connect", " fixed" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, for example, two through abutment, contact and so on form mechanical abutment or contact connection mode, two also can be directly hung or through the intermediate medium and hang up connection etc., also can be two element internal communication or two element's interaction relationship. For ordinary skilled person in the art, the specific meaning of the above-mentioned term in the application can be understood according to the specific circumstances.
Claims
1. A mobile orifice plate characterized by: The utility model provides a movable hole plate, including bottom frame, install on the support frame of bottom frame and install on the hole plate of support frame, bottom frame and support frame are all openwork structure, and the hole plate is uniformly distributed with a plurality of water -permeable holes; The outer edge of the support frame is provided with a flexible plate, the inner end of the flexible plate is installed in the frame type spacing, and the outer end of the flexible plate is arranged on the outside of the bottom frame; A plurality of guide wheels are rotatably installed at the outer edge of the bottom surface of the bottom frame, and the outer surface of the guide wheel is arranged on the outside of the bottom of the bottom frame.
2. The mobile orifice plate of claim 1, wherein: The inner end surface of the flexible plate is in contact with the outer surface of the support frame; the inner end bottom surface of the flexible plate is placed on the top surface of the bottom frame in the frame type spacing; a frame type pressing plate is further arranged on the flexible plate in the frame type spacing; and the inner end of the flexible plate is limited on the bottom frame by the locking component.
3. The mobile orifice plate of claim 1, wherein: At least one guide wheel is arranged on each side of the bottom of the bottom frame.
4. The mobile orifice plate of claim 1, wherein: Each guide wheel is installed on the bottom surface of the bottom frame through a U-shaped bracket; The U-shaped opening of the U-shaped bracket is outwardly arranged, and the middle part of the guide wheel is rotatably connected with the U-shaped opening.
5. The mobile orifice plate of claim 1, wherein: At least one vertical sliding groove is arranged on the outer side wall of each side of the flexible plate.
6. The mobile orifice plate of claim 1, wherein: The bottom frame is a hollow frame, a cavity is arranged in the middle part of the bottom frame, a plurality of reinforcing rods are arranged in the cavity, and the middle part of the support frame is connected with the top surfaces of the reinforcing rods.
7. The mobile orifice plate of claim 6, wherein: A plurality of through grooves are arranged on the support frame in an array, the two ends of the through grooves are respectively communicated with the top surface and the bottom surface of the support frame, and the through grooves are arranged opposite to the cavity.
8. The mobile orifice plate of claim 7, wherein: At least two support plates are further arranged in the cavity, the side walls of the support plates are connected with the side walls of the adjacent reinforcing rods, and a screw rod positioning member is further arranged on each support plate.
9. A multiphase bioreactor characterized by: The utility model provides a movable hole plate, including bottom frame, install on the support frame of bottom frame and install on the hole plate of support frame, bottom frame and support frame are all openwork structure, and the hole plate is uniformly distributed with a plurality of water -permeable holes; The top of the box is provided with a vertical driving component, and the vertical driving component is configured to drive the movable hole plate to move vertically in the cavity. The outer surface of the flexible plate abuts against the inner surface of the cavity, and the outer surface of the guide wheel is close to or abuts against the inner wall of the cavity.
10. The multiphase bioreactor of claim 9, wherein: The side wall of the box is provided with a water inlet and a water outlet communicated with the cavity, the water inlet is arranged close to the bottom of the box, the water outlet is arranged close to the top of the box, the water inlet is arranged below the movable hole plate, and the water outlet is arranged above the fixed hole plate.
Citation Information
Patent Citations
Nitrification water treatment device
CN211946438U