Efficient and environment-friendly collagen enzymolysis reaction device
By combining ultraviolet disinfection lamps and heating tubes, the problem of difficult disinfection in vacuum fermentation tanks is solved, achieving efficient and environmentally friendly treatment of collagen enzymatic hydrolysis, and ensuring the cleanliness and efficiency of the enzymatic hydrolysis process.
Patent Information
- Application Number
- CN202422929605.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing vacuum fermenters are difficult to sterilize effectively during collagen enzymatic hydrolysis, which makes it easy for bacteria to grow inside the tank.
The disinfection method combines ultraviolet disinfection lamps and heating tubes, along with temperature sensors and cooling tubes, to achieve efficient sterilization and temperature control of the reaction vessel. Combined with a stirring mechanism and a feeding electric control valve, it ensures the cleanliness and efficiency of the enzymatic hydrolysis process.
It effectively avoids bacterial growth, ensures the cleanliness and efficiency of the enzymatic hydrolysis process, and prevents adhering substances from affecting the disinfection effect through high-temperature sterilization and temperature control, thus achieving efficient and environmentally friendly enzymatic hydrolysis in the tank.
Smart Images
Figure CN223561588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to collagen processing technical field especially relates to a kind of high-efficiency environmental protection collagenase reaction device. BACKGROUND
[0002] Collagen is a kind of protein family, and more than thirty collagen chains have been found. It can form more than sixteen collagen molecules. According to its structure, it can be divided into fibrous collagen, basement membrane collagen, microfibrillar collagen, anchoring collagen, hexagonal reticular collagen, non-fibrous collagen and transmembrane collagen.
[0003] In the prior art, collagen is a biological macromolecule, and the main component of animal connective tissue. In order to process collagen, it is necessary to carry out enzymatic hydrolysis of collagen. In the prior art, the enzymatic hydrolysis process of collagen is mainly carried out by a vacuum fermentation tank. In the use process of the existing vacuum fermentation tank, the tank is generally flushed after fermentation is completed. In this way, the tank cannot be well disinfected, so that bacteria are easily bred in the tank. SUMMARY
[0004] The utility model discloses a kind of high-efficiency environmental protection collagenase reaction device, which is used to solve the problems in the prior art, such as the difficulty in disinfecting the tank after fermentation is completed.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A kind of high-efficiency environmental protection collagenase reaction device, comprising a reaction tank body, the top of the reaction tank body is fixedly connected with a cover body, the bottom of the cover body and inside the reaction tank body are annularly fixedly connected with a UV disinfection lamp group, the inner wall of the reaction tank body is annularly fixedly connected with a heating pipe, the inner wall of the reaction tank body and the side face opposite to the heating pipe are fixedly connected with a cooling pipe, the inside of the reaction tank body and close to the bottom of left side wall are fixedly connected with a temperature sensor, the bottom of the reaction tank body is fixedly connected with a discharging assembly, and the inside of the reaction tank body and the top of the cover body are fixedly connected with a stirring mechanism.
[0007] As a preferred scheme of the utility model, the discharging assembly comprises a discharging pipe, and the periphery of the discharging pipe is sleeved with a discharging electric control valve.
[0008] The technical effect of the further scheme is that the discharging electric control valve can effectively control the opening and closing of the discharging pipe, and the collagen after enzymolysis can be effectively discharged by controlling the opening and closing of the discharging pipe.
[0009] As the preferred scheme of the utility model, the stirring mechanism comprises a driving motor, the output end of the driving motor is fixedly connected with a speed reducer, the bottom of the speed reducer is fixedly connected with a stirring shaft, and the stirring shaft extends to the inside of the reaction tank body through the cover body.
[0010] As the preferred scheme of the utility model, the stirring shaft is fixedly connected with a scraping strip near the top, the scraping strip is located at the bottom of the ultraviolet disinfection lamp group, and the stirring shaft is fixedly connected with a stirring roller near the bottom.
[0011] The technical effect of the further scheme is that the scraping strip can scrape the bottom of the cover body when the stirring shaft rotates, so that the bottom of the cover body can be prevented from adhering to something, and the ultraviolet disinfection lamp group can be prevented from being blocked.
[0012] As the preferred scheme of the utility model, the reaction tank body is fixedly connected with a frame near the bottom, and the reaction tank body is fixedly connected with a controller near the front face.
[0013] As the preferred scheme of the utility model, the reaction tank body is communicated with a vacuum pipe near the back face, and the vacuum pipe is communicated with a vacuum pump away from the reaction tank body.
[0014] As the preferred scheme of the utility model, the cover body is provided with an inlet near the top on the left side, and the cover body is fixedly connected with a pressure gauge near the top on the right side, and the pressure gauge is communicated with the inside of the reaction tank body through the cover body.
[0015] The technical effect of the further scheme is that the pressure gauge can effectively detect the pressure in the inside of the reaction tank body.
[0016] Compared with the prior art, the utility model has the beneficial effects that:
[0017] The utility model discloses a set up ultraviolet disinfection lamp group, and the ultraviolet disinfection lamp group can irradiate the inside of the reaction tank body effectively, so that the inside of the reaction tank body is sterilized through ultraviolet, and the heating pipe can heat the inside of the reaction tank body fully, so that the inside of the reaction tank body is sterilized through high temperature, and through cooperation, the growth of bacteria can be avoided effectively, and the temperature sensor can detect the temperature of the inside of the reaction tank body effectively, so that the temperature of the heating pipe is controlled conveniently, when collagenase hydrolysis is needed, the temperature required for hydrolysis is maintained, when heating and disinfecting, the temperature of heating and disinfecting is guaranteed, and the cooling pipe can cool down the inside of the reaction tank body quickly after sterilization, so that the temperature is reduced to the temperature required for hydrolysis, and the efficiency of collagenase hydrolysis is avoided to be influenced. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is whole structure schematic diagram of the utility model;
[0019] Fig. 2 It is structure schematic diagram of the utility model stirring mechanism;
[0020] Fig. 3 It is inside plane structure schematic diagram of the utility model reaction tank body.
[0021] Legend: 1, reaction tank body;11, frame;12, controller;13, vacuum pipe;14, vacuum pump;2, cover body;21, feed inlet;22, pressure gauge;3, ultraviolet disinfection lamp group;4, heating pipe;5, cooling pipe;6, temperature sensor;7, blanking assembly;71, blanking pipe;72, blanking electric control valve;8, stirring mechanism;81, drive motor;82, speed reducer;83, stirring shaft;84, scraping strip;85, stirring roller. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, and all other embodiments obtained by the ordinary skilled in the art without creative labor based on the embodiments of the utility model belong to the scope of protection of the utility model.
[0023] In order to facilitate understanding of the utility model, the utility model will be described more fully below in conjunction with relevant, a number of embodiments of the utility model are given, but the utility model can be realized in many different forms, and is not limited to the embodiments described in this paper, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0024] It is to be understood that where an element such as a layer, region or substrate is described as being "on" another element, it can be directly on the other element or intervening elements can also be present. Where an element is described as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element, or intervening elements can be present. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0026] Embodiment 1
[0027] As shown in Figs. 1-3 The utility model provides a kind of technical scheme: an efficient environmental protection collagen enzymolysis reaction device, including reaction tank body 1, the top of reaction tank body 1 is fixedly connected with cover 2, the bottom of cover 2 and inside reaction tank body 1 is annularly fixed with ultraviolet disinfection lamp group 3, the inner wall of reaction tank body 1 is annularly fixed with heating pipe 4, the inner wall of reaction tank body 1 and the side face opposite heating pipe 4 is fixedly connected with cooling pipe 5, temperature sensor 6 is fixedly connected in the inside of reaction tank body 1 and near left side wall bottom, the bottom of reaction tank body 1 is fixedly connected with discharging assembly 7, the inside of reaction tank body 1 and the top of cover 2 is fixedly connected with stirring mechanism 8.
[0028] Embodiment 2
[0029] As shown in Figs. 1-3 Discharging assembly 7 includes discharging pipe 71, and the periphery of discharging pipe 71 is equipped with discharging electric control valve 72, to facilitate discharging.
[0030] Stirring mechanism 8 includes driving motor 81, and the output end of driving motor 81 is fixedly connected with speed reducer 82, and the bottom of speed reducer 82 is fixedly connected with stirring shaft 83, and stirring shaft 83 extends to the inside of reaction tank body 1 through cover 2, and driving motor 81 and speed reducer 82 can effectively control the rotating speed of stirring shaft 83.
[0031] The periphery of stirring shaft 83 is fixedly connected with scraping strip 84 near top, and scraping strip 84 is located at the bottom of ultraviolet disinfection lamp group 3, and the periphery of stirring shaft 83 is fixedly connected with stirring roller 85 near bottom, and stirring roller 85 can effectively stir collagen.
[0032] The frame 11 is fixed to the periphery of the reaction tank body 1 close to the bottom, and the controller 12 is fixed to the periphery of the reaction tank body 1 close to the front face, so that the stability of the reaction tank body 1 is ensured.
[0033] The vacuum pipe 13 is communicated to the periphery of the reaction tank body 1 close to the back face, and the vacuum pump 14 is communicated to the end of the vacuum pipe 13 away from the reaction tank body 1, so that the vacuum state inside the reaction tank body 1 is conveniently ensured.
[0034] The feeding port 21 is formed in the top of the cover body 2 close to the left side, and the pressure gauge 22 is fixed to the top of the cover body 2 close to the right side face, and the pressure gauge 22 is communicated with the inside of the reaction tank body 1 through the cover body 2.
[0035] The working process of the utility model is as follows: when the high-efficiency and environment-friendly collagen proteolysis reaction device is disinfected, first, when the inside of the reaction tank body 1 is washed, the ultraviolet disinfection lamp group 3 is started at this time, the inside of the reaction tank body 1 is irradiated through the ultraviolet disinfection lamp group 3, disinfection and sterilization are carried out, at the same time, the heating pipe 4 is started, the inside of the reaction tank body 1 is heated through the heating pipe 4, high-temperature disinfection is carried out through heating to high temperature, when disinfection and sterilization are completed, the inside of the reaction tank body 1 is cooled through the cooling pipe 5, and the inside of the reaction tank body 1 is kept at the temperature required by collagen proteolysis under the control of the temperature sensor 6, at this time, the feeding port 21 can be opened to feed, the feeding port 21 is closed after feeding, the collagen protein is fully stirred through the stirring mechanism 8, the inside of the reaction tank body 1 is vacuumized through the vacuum pump 14 and the vacuum pipe 13, and enzymolysis fermentation can be carried out, through the design, the vacuum fermentation tank can be effectively disinfected, so that bacteria breeding in the tank is effectively avoided.
[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency environmentally friendly collagen enzymatic reaction device, comprising a reaction tank body (1), characterized in that: The top of the reaction vessel body (1) is fixedly connected to a cover (2). The bottom of the cover (2) and inside the reaction vessel body (1) is fixedly connected in a ring shape to an ultraviolet disinfection lamp group (3). The inner wall of the reaction vessel body (1) is fixedly connected in a ring shape to a heating tube (4). The inner wall of the reaction vessel body (1) and the side opposite to the heating tube (4) is fixedly connected to a cooling tube (5). The inside of the reaction vessel body (1) and near the bottom of the left side wall is fixedly connected to a temperature sensor (6). The bottom of the reaction vessel body (1) is fixedly connected to a feeding assembly (7). The inside of the reaction vessel body (1) and the top of the cover (2) is fixedly connected to a stirring mechanism (8).
2. The efficient and environmentally friendly collagen proteolysis reaction device according to claim 1, characterized in that: The feeding assembly (7) includes a feeding pipe (71), and a feeding electric control valve (72) is sleeved around the feeding pipe (71).
3. The efficient and environmentally friendly collagen proteolysis reaction device according to claim 1, characterized in that: The stirring mechanism (8) includes a drive motor (81), the output end of which is fixedly connected to a reducer (82), and the bottom of the reducer (82) is fixedly connected to a stirring shaft (83), which extends through the cover (2) into the interior of the reaction vessel body (1).
4. The efficient and environmentally friendly collagen proteolysis reaction device according to claim 3, characterized in that: A scraper (84) is fixed to the periphery of the stirring shaft (83) near the top. The scraper (84) is located at the bottom of the ultraviolet disinfection lamp group (3). A stirring roller (85) is fixed to the periphery of the stirring shaft (83) near the bottom.
5. The efficient and environmentally friendly collagen enzymatic hydrolysis device according to claim 1, characterized in that: A frame (11) is fixed to the periphery of the reaction vessel body (1) near the bottom, and a controller (12) is fixed to the periphery of the reaction vessel body (1) near the front.
6. The efficient and environmentally friendly collagen enzymatic hydrolysis device according to claim 1, characterized in that: A vacuum tube (13) is connected to the outer periphery of the reaction vessel body (1) near the back side, and a vacuum pump (14) is connected to the end of the vacuum tube (13) away from the reaction vessel body (1).
7. The efficient and environmentally friendly collagen enzymatic hydrolysis device according to claim 1, characterized in that: The top of the cover (2) is provided with a feed inlet (21) near the left side, and a pressure gauge (22) is fixed to the top of the cover (2) near the right side. The pressure gauge (22) passes through the cover (2) and is connected to the interior of the reaction vessel body (1).