Device for removing clay on inner wall of excavator bucket
By installing soil-cleaning plates on the inner wall of the excavator bucket and using an active drive assembly to drive their rotation, the problem of soil adhesion is solved, achieving efficient and low-cost cleaning while maintaining the normal operating performance of the bucket.
Patent Information
- Application Number
- CN202423198029.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
When digging wet soil, the existing excavator buckets often have soil stuck to the inner wall of the bucket, which is difficult to remove and affects loading and unloading. Existing cleaning devices are complex in structure, costly, inconvenient to maintain, and also affect the use of the bucket.
Design a device for removing clay from the inner wall of an excavator bucket, including a cleaning plate that is tightly attached to the inner wall of the bucket and an active drive assembly. The cleaning plate is rotated by the drive assembly to peel off the clay adhering to the inner wall of the bucket. The device has a simple structure, low cost, and does not affect the bucket capacity or working efficiency.
It achieves efficient and simple soil removal without significantly altering the bucket structure, is low-cost, flexible in operation, does not affect the bucket's working efficiency, and has strong applicability.
Smart Images

Figure CN223562229U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to excavator technical field especially relates to a kind of clay removing device of excavator bucket inner wall. BACKGROUND
[0002] When excavator bucket excavates wet mud, mud sticks on the inner wall of bucket and is not easy to fall off, which affects loading and unloading. To solve the aforementioned problems, there are many kinds of excavator bucket clay cleaning devices at present, and their structures and principles are different. They are mainly classified into two categories: powered and unpowered. The powered type is mainly driven by hydraulic, pneumatic and electric power. The bucket adopts multi-layer bottom, and the mud is cleaned by driving the bottom slide plate layer through the power device. The original structure of the bucket is changed. Some use high-pressure water gun washing method. The main features are complex structure, high cost and inconvenient maintenance. The unpowered type is mainly driven by connecting rod, traction and self-weight. The connecting rod type has complex structure, changes the original structure of the bucket, has high manufacturing cost and is inconvenient to maintain. The traction and self-weight type has no self-holding force and will fall off during excavation, affecting the use of the bucket. The above-mentioned inventions have not been widely applied. SUMMARY
[0003] In order to overcome at least one of the defects of the prior art, the utility model provides a kind of clay removing device of excavator bucket inner wall. The device is installed on the excavator bucket without changing the structure of the excavator bucket. It can clean the clay on the inner wall of the excavator bucket. The device has simple structure, low cost and good cleaning effect. It does not affect the capacity and working efficiency of the excavator bucket.
[0004] The utility model employs the following technical solutions:
[0005] A kind of clay removing device of excavator bucket inner wall, which comprises a soil cleaning plate arranged on the inner wall of the excavator bucket. The soil cleaning plate has a free end and a driving end. A driving assembly is connected to the driving end.
[0006] When cleaning soil, the soil cleaning plate is driven by the driving assembly, the free end rotates around the driving end, and the soil cleaning plate rotates away from the inner wall of the excavator bucket.
[0007] Further, the driving assembly comprises a mounting seat, a driving rocker and a driving part. The mounting seat is fixed to the outer wall of the excavator bucket. The driving end penetrates the excavator bucket and is rotationally connected to the mounting seat. One end of the driving rocker is fixedly connected to the driving end, and the other end of the driving rocker faces the driving part. The driving part drives the end of the driving rocker away from the mounting seat. The free end rotates around the driving end, and the soil cleaning plate rotates away from the inner wall of the excavator bucket.
[0008] Further, the excavator bucket is provided with an avoiding hole, the driving end is penetrated by the avoiding hole and is rotationally installed with the mounting seat.
[0009] Further, the mounting seat is provided with a mounting hole, a rotating shaft is penetrated in the mounting hole, and the rotating shaft penetrates the driving end.
[0010] Further, the driving part comprises a thrust oil cylinder, the front end of the thrust oil cylinder is hinged with the driving rocker, when the soil is cleaned, the thrust oil cylinder pushes the driving rocker forward, the free end rotates around the driving end, and the soil cleaning plate is separated from the inner wall of the excavator bucket.
[0011] Further, the active driving assembly further comprises a free end reset part, one end of the free end reset part is installed with the outer wall of the excavator bucket, the other end of the free end reset part is connected with the end of the driving rocker away from the mounting seat, and the free end reset part drives the soil cleaning plate to be close to the inner wall of the excavator bucket.
[0012] Further, the free end reset part comprises an elastic part, one end of the elastic part is installed with the outer wall of the excavator bucket, and the other end of the elastic part is installed with the end of the driving rocker away from the mounting seat.
[0013] Further, the outer wall of the excavator bucket is fixedly installed with a connecting seat, the connecting seat comprises a first connecting seat and a second connecting seat, the first connecting seat is fixedly installed with the excavator body, the second connecting seat is fixedly installed with the outer wall of the excavator bucket, the second connecting seat is rotationally installed with the first connecting seat,
[0014] the end of the free end reset part away from the driving rocker is installed with the second connecting seat, and the driving part is installed with the first connecting seat.
[0015] Further, the soil cleaning plate is a grid plate, the grid plate is arc-shaped and is attached to the inner wall of the excavator bucket.
[0016] Further, the grid plate is mainly welded by a plurality of longitudinal grid bars and transverse grid bars, and the surfaces of the longitudinal grid bars and / or the transverse grid bars away from the inner wall of the excavator bucket are all provided as conical surfaces.
[0017] In summary, the excavator bucket inner wall clay removing device has the following technical effects:
[0018] The soil cleaning plate is arranged on the inner wall of the excavator bucket, and the capacity of the excavator bucket is basically not affected. Meanwhile, the soil is cleaned through the active driving assembly, the operation is convenient, the structure is simple, the cost is low, and the working efficiency of the excavator bucket is not affected. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic view of one embodiment of the excavator bucket inner wall clay removing device.
[0020] Figure 2 It is a front view of the excavator bucket inner wall clay removing device. Figure 1
[0021] Figure 3 It is a front view of the excavator bucket inner wall clay removing device. Figure 1
[0022] Figure 4 It is a structural schematic view of the driving rocker.
[0023] Figure 5 It is an A-A direction sectional view of the grid plate in the excavator bucket inner wall clay removing device. Figure 2
[0024] In the drawings, the reference signs have the following meanings:
[0025] 10, excavator bucket; 20, first connecting seat; 30, second connecting seat; 40, bucket oil cylinder;
[0026] 1, clay removing plate; 11, longitudinal grid strip; 12, transverse grid strip; 121, conical surface; 13, free end; 14, driving end; 2, mounting seat; 3, driving rocker; 4, driving part; 5, free end reset part. DETAILED DESCRIPTION
[0027] In order to better understand and implement, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application.
[0028] In the description of the present application, it should be explained that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application.
[0030] Reference is made to Figure 1 The utility model discloses a kind of excavator bucket inner wall clay removing devices.
[0031] A kind of excavator bucket inner wall clay removing device, including the clay removing plate 1 of close setting in the inner wall of excavator bucket 10, clay removing plate 1 has free end 13 and driving end 14, driving end 14 is connected with driving assembly.
[0032] When cleaning clay, clay removing plate 1 is driven by driving assembly, free end 13 rotates around driving end 14, and clay removing plate 1 rotates away from the inner wall side of excavator bucket 10.
[0033] As Figure 1 And Figure 2 In it, bucket oil cylinder 40 is connected on the existing structure of excavator bucket 10, in the working of excavator bucket 10, bucket oil cylinder 40 drives excavator bucket 10 to overturn, realizes the working process of excavator bucket 10 shovel and unloading.
[0034] In the working process of excavator bucket shovel and unloading, clay removing plate 1 will be close to the inner wall of excavator bucket 10, and will not be separated from the inner wall of excavator bucket 10.Clay removing plate will be driven by driving assembly when needing to clean clay, and excavator bucket can be at any position when cleaning clay, with good flexibility and strong applicability.
[0035] In the above technical solution, clay removing plate 1 is close to the inner wall of excavator bucket 10, basically does not occupy the content of excavator bucket 10, basically does not affect the working efficiency of bucket, and the structure is simple, low in cost and low in failure rate.
[0036] In the above technical solution, clay removing plate 1 is close to the inner wall of excavator bucket 10, basically does not change the structure of excavator bucket 10, low in cost, and convenient for the modification of existing excavator bucket 10.
[0037] In the technical solution, driving assembly is provided to drive, when cleaning clay, clay removing plate 1 is driven by driving assembly, free end 13 rotates around driving end 14, and clay removing plate 1 rotates away from the inner wall side of excavator bucket 10, and the clay adhered to the inner wall of excavator bucket 10 is stripped off through the rotation of clay removing plate 1, to realize cleaning operation, simple and convenient operation, high efficiency.
[0038] In the above technical solution, clay removing plate 1 only works when cleaning clay, without affecting the normal work of excavator bucket 10.
[0039] In the above technical solution, clay removing plate is driven by driving assembly to clean clay, and excavator bucket can be at any position when cleaning clay, without requirement for the stroke and pose of excavator bucket, with good flexibility.
[0040] In this technical solution, the active drive component includes a mounting base 2, a drive rocker arm 3, and a drive unit 4. The mounting base 2 is fixed on the outer wall of the excavator bucket 10. The drive end 14 extends out of the excavator bucket 10 and is rotatably mounted with the mounting base 2. One end of the drive rocker arm 3 is fixedly connected to the drive end 14, and the other end of the drive rocker arm 3 faces the drive unit 4. The drive unit drives the end of the drive rocker arm away from the mounting base, and the free end 13 rotates around the drive end 14. The soil cleaning plate 1 rotates away from the inner wall of the excavator bucket 10.
[0041] like Figure 2 As shown, when the clay removal device of this excavator bucket 10 removes clay from the inner wall of the excavator bucket 10, the driving unit acts on the end of the driving rocker arm away from the mounting seat, causing the driving rocker arm to rotate around the rotating mounting position on the mounting seat. Simultaneously, the free end 13 of the cleaning plate 1 also rotates around the driving end, that is, the cleaning plate moves relative to the inner wall of the excavator bucket 10 toward the opening of the excavator bucket 10, so that the cleaning plate 1 rotates away from the inner wall of the excavator bucket 10. As the cleaning plate 1 rotates relative to the inner wall of the excavator bucket 10, the clay adhering to the inner wall of the excavator bucket 10 is peeled off from the inner wall of the excavator bucket 10, thereby removing the clay from the inner wall of the excavator bucket 10.
[0042] In the above solution, the active drive component includes a mounting base 2, a drive rocker arm 3, and a drive unit 4. It has a simple structure, makes soil clearing operation convenient and quick, has low cost, and allows soil clearing operation to be started on demand without affecting the normal operation of the excavator bucket 10.
[0043] In this technical solution, the excavator bucket 10 is provided with a clearance hole, through which the drive end 14 protrudes and is rotatably mounted with the mounting base 2. The clearance hole provides conditions for the installation of the soil cleaning plate 1, allowing the soil cleaning plate 1 to be installed on the inner wall of the excavator bucket 10, and at the bottom of the excavator bucket 10, thus avoiding occupying the internal volume of the excavator bucket 10, and also preventing the soil cleaning plate 1 from affecting the normal operation of the excavator bucket 10.
[0044] In this technical solution, the mounting base 2 is provided with a mounting hole, through which a rotating shaft passes, and the rotating shaft passes through the drive end 14. The mounting base 2 and the mounting hole enable the rotating installation of the soil cleaning plate 1, ensuring that during soil cleaning, the soil cleaning plate 1 can rotate and flip relative to the inner wall of the excavator bucket 10, thereby achieving the removal of clay from the inner wall of the excavator bucket 10.
[0045] In this technical solution, the drive unit 4 includes a thrust cylinder. The front end of the thrust cylinder is hinged to the drive rocker arm. When cleaning soil, the thrust cylinder pushes the drive rocker arm forward, and the free end rotates around the drive end, so that the soil cleaning plate separates from the inner wall of the excavator bucket.
[0046] When the soil is cleaned, the soil cleaning plate 1 is separated from the inner wall of the excavator bucket 10 by the pushing force of the pushing cylinder, the clay adhered to the inner wall of the excavator bucket 10 is peeled off, and the clay is cleaned.
[0047] In the technical solution, the active driving assembly further comprises a free end reset member 5, one end of the free end reset member 5 is mounted to the outer wall of the excavator bucket 10, and the other end of the free end reset member 5 is connected to the end of the driving rocker 3 away from the mounting base 2, and the free end reset member drives the soil cleaning plate to adhere to the inner wall of the excavator bucket.
[0048] When the soil cleaning operation starts, the bucket cylinder first drives the excavator bucket to dump the clay in the bucket, and then starts the soil cleaning work. The pushing cylinder drives the soil cleaning plate to rotate through the driving rocker, so that the soil cleaning plate is separated from the inner wall of the excavator bucket, the clay on the inner wall of the excavator bucket is cut off and peeled off from the inner wall of the excavator bucket, and the soil is cleaned. After the soil cleaning is completed, the pushing cylinder is retracted, and the soil cleaning plate is reset to the inner wall side of the excavator bucket through the reverse driving of the driving rocker. In the process of resetting the soil cleaning plate to the inner wall side of the excavator, the free end reset member is retracted to help reset the soil cleaning plate. In addition, when the excavator bucket 10 is working, the free end reset member 5 is always in a stretched state, providing a pulling force to the driving end 14 of the soil cleaning plate 1, so that the soil cleaning plate 1 adheres to the inner wall of the excavator bucket 10, avoiding the influence of the soil cleaning plate 1 on the normal work of the excavator bucket 10. In the technical solution, the free end reset member 5 comprises an elastic member, one end of the elastic member is mounted to the outer wall of the excavator bucket 10, and the other end of the elastic member is mounted to the end of the driving rocker 3 away from the mounting base 2. The free end reset member 5 adopts an elastic member, which has a simple structure and low cost.
[0049] In the technical solution, the outer wall of the excavator bucket 10 is fixedly provided with a connecting seat, the connecting seat comprises a first connecting seat 20 and a second connecting seat 30, the first connecting seat 20 is fixedly mounted to the excavator body, the second connecting seat 30 is fixedly mounted to the outer wall of the excavator bucket 10, the second connecting seat 30 is rotatably mounted to the first connecting seat 20,
[0050] The free end reset member 5 is mounted to the second connecting seat 30 away from the driving rocker 3, the driving part 4 is mounted to the first connecting seat 20, and the bucket cylinder 40 is mounted to the second connecting seat 30.
[0051] The first connecting seat 20 and the second connecting seat 30 realize the mounting of the excavator bucket 10 and the mounting of the bucket cylinder 40, and also realize the mounting of the driving part 4, thereby ensuring the normal work of the excavator bucket 10.
[0052] In the technical scheme, the earth cleaning plate 1 is a grating plate, which is simple in structure and low in cost.
[0053] In the technical scheme, the grating plate is mainly welded by a plurality of longitudinal grating bars 11 and transverse grating bars 12, and the surfaces of the longitudinal grating bars 11 and / or the transverse grating bars 12 away from the inner wall of the excavator bucket 10 are all set as tapered surfaces 121. The tapered surfaces 121 are convenient for breaking and cleaning the clay, and ensure that the clay adhered to the inner wall of the excavator is cleaned, with high cleaning efficiency and good cleaning effect.
[0054] The technical means disclosed in the technical scheme of the utility model is not only limited to the technical means disclosed in the above-mentioned embodiments, but also includes the technical scheme composed of any combination of the above technical features. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the principles of the utility model, and these improvements and refinements are also considered to be within the protection scope of the utility model.
Claims
1. A device for removing clay from the inner wall of an excavator bucket, characterized in that: Includes a soil-cleaning plate that is closely attached to the inner wall of the excavator bucket, the soil-cleaning plate having a free end and a driving end, and an active driving component connected to the driving end; During soil clearing, the soil clearing plate is driven by the active drive assembly, the free end rotates around the drive end, and the soil clearing plate rotates away from the inner wall of the excavator bucket.
2. The clay removal device for the inner wall of an excavator bucket according to claim 1, characterized in that: The active drive assembly includes a mounting base, a drive rocker arm, and a drive unit. The mounting base is fixed to the outer wall of the excavator bucket. The drive end extends out of the excavator bucket and is rotatably mounted to the mounting base. One end of the drive rocker arm is fixedly connected to the drive end, and the other end of the drive rocker arm faces the drive unit. The drive unit drives the end of the drive rocker arm away from the mounting base. The free end rotates around the drive end, and the soil-cleaning plate rotates away from the inner wall of the excavator bucket.
3. The clay removal device for the inner wall of an excavator bucket according to claim 2, characterized in that: The excavator bucket is provided with a clearance hole, through which the drive end protrudes and is rotatably mounted with the mounting base.
4. The clay removal device for the inner wall of an excavator bucket according to claim 2, characterized in that: The mounting base is provided with a mounting hole, a rotating shaft passes through the mounting hole, and the rotating shaft passes through the drive end.
5. The clay removal device for the inner wall of an excavator bucket according to claim 2, characterized in that: The drive unit includes a thrust cylinder, the front end of which is hinged to the drive rocker arm. When cleaning soil, the thrust cylinder pushes the drive rocker arm forward, and the free end rotates around the drive end, causing the soil cleaning plate to separate from the inner wall of the excavator bucket.
6. The clay removal device for the inner wall of an excavator bucket according to claim 2, characterized in that: The active drive assembly also includes a free end reset component. One end of the free end reset component is installed on the outer wall of the excavator bucket, and the other end of the free end reset component is connected to the end of the drive rocker away from the mounting base. The free end reset component drives the soil clearing plate to fit tightly against the inner wall of the excavator bucket.
7. The clay removal device for the inner wall of an excavator bucket according to claim 6, characterized in that: The free end reset component includes an elastic element, one end of which is installed on the outer wall of the excavator bucket, and the other end is installed on the end of the drive rocker arm away from the mounting base.
8. The clay removal device for the inner wall of an excavator bucket according to claim 6, characterized in that: A connecting seat is fixedly installed on the outer wall of the excavator bucket. The connecting seat includes a first connecting seat and a second connecting seat. The first connecting seat is fixedly installed to the excavator body, and the second connecting seat is fixedly installed to the outer wall of the excavator bucket. The second connecting seat is rotatably installed with the first connecting seat. The free end reset member is mounted to the second connecting seat away from the drive rocker end, and the drive part is mounted to the first connecting seat.
9. The clay removal device for the inner wall of an excavator bucket according to claim 1, characterized in that: The soil clearing plate is a grating plate, which is arc-shaped and fits against the inner wall of the excavator bucket.
10. The clay removal device for the inner wall of an excavator bucket according to claim 9, characterized in that: The grating plate is mainly welded together from several longitudinal grating bars and transverse grating bars. The surfaces of the longitudinal grating bars and / or the transverse grating bars that are away from the inner wall of the excavator bucket are all set as tapered surfaces.