Container house wall top surface structure

By using a combination of base honeycomb aluminum panels, galvanized square tube keel and composite layers in the wall and roof structure of container houses, the problems of limited selection of insulation materials and high construction difficulty in container houses are solved, achieving improved high-efficiency heat insulation, environmental protection and fire resistance, and reducing costs and construction cycle.

CN223562399UActive Publication Date: 2025-11-18QINGDAO LEIYUE HEAVY IND
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Patent Information

Application Number
CN202422705642.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-11-18
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Container houses have limited options for base insulation materials. Polyurethane foam insulation is difficult to install, costly, has low environmental standards, poor structural stability, large deformation coefficient, and traditional processes suffer from large errors, low precision, and low flame retardant and fireproof ratings.

Method used

The structure adopts a combination of base honeycomb aluminum panels, galvanized square tube keel, composite layer and thermal insulation coating layer, including main supporting keel, secondary supporting keel, composite layer and thermal insulation coating layer, and uses rock wool insulation material and aluminum foil wrapping layer to improve structural stability and thermal insulation performance.

Benefits of technology

It improves thermal insulation performance, reduces material and production costs, enhances construction precision and environmental protection standards, strengthens fire resistance, reduces noise pollution, achieves constant temperature throughout the year, and shortens the construction cycle.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223562399U_ABST
Patent Text Reader

Abstract

The utility model discloses a container house wall top surface structure, which relates to the field of container houses and comprises a mounting frame body, a base layer aluminum honeycomb plate is arranged at the lower end of the mounting frame body, a fixed square tube is fixedly connected to the upper end of the mounting frame body, and a container waved plate is fixedly connected to the upper end of the fixed square tube. A heat preservation and insulation coating layer is arranged on the inner side of each container waved plate. By the adoption of the structure, the novel roof structure container house is good in heat preservation and heat insulation effect, the indoor construction standard process level is improved, the environmental protection grade is improved, the structural stability is improved, the construction period is shortened, and the production cost is reduced; the prepared aerogel has the characteristics of high porosity, large specific surface area, low density and the like, the aerogel has excellent heat insulation performance due to the characteristics, heat transmission can be effectively reduced due to the low heat conductivity of the aerogel, and therefore the heat insulation performance of a roof is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the container house field, and particularly relates to a container house wall top surface structure. BACKGROUND

[0002] The container house refers to a house with windows and doors which is mainly based on a container as a basic material and slightly modified. Compared with the general brick-concrete structure house, the container house can not only reduce the energy consumption generated in the building, but also reduce the urban noise pollution and dust pollution, and is a low-carbon energy industrial project in urban development, and the energy saving can reach 50%.

[0003] At present, the base layer thermal insulation material of the container house has few choices, the polyurethane foaming thermal insulation is the most widely used material at present, the construction difficulty is big, the material pollution control difficulty is big, the construction cost is high, the square tube keel welding construction difficulty is big, the error is big, the precision is low, the artificial material cost is high, the base layer of the osb board is low in flame-retardant grade, the environmental protection standard is low, the structural stability is poor, the deformation coefficient is big, the new technology can effectively solve the drawbacks of the traditional technology, improve the thermal insulation performance, reduce the material pollution, improve the internal space, improve the construction precision, improve the environmental protection grade, the flame-retardant fireproof grade, reduce the production cost, and improve the production efficiency. CONTENT OF THE UTILITY MODEL

[0004] In view of the problems in the background art, the utility model aims at providing a container house wall top surface structure to solve the problems in the background art.

[0005] The above technical purpose of the utility model is realized by the following technical scheme.

[0006] A container house wall top surface structure, comprising a mounting frame body, the lower end of the mounting frame body is provided with a base layer honeycomb aluminum plate, the upper end of the mounting frame body is fixedly connected with a fixed square tube, the upper end of the fixed square tube is fixedly connected with a container corrugated plate, the inner side of the container corrugated plate is provided with a thermal insulation coating layer, the thermal insulation coating layer wraps the inner side of the container corrugated plate, and the upper end of the mounting frame body and the lower end of the container corrugated plate are movably connected with a composite layer.

[0007] As a preferred technical scheme, the mounting frame body comprises a support main keel, the two sides of the support main keel are fixedly connected with support auxiliary keels, and the support auxiliary keels are arranged at equal distances.

[0008] As a preferred technical scheme, the two sides of the support main keel are fixedly connected with keel support clamping edges, the end portions of the support auxiliary keels are inserted into the keel support clamping edges, the outer side of the keel support clamping edge is screw-connected with a self-tightening screw, and the self-tightening screw is screw-connected with the support auxiliary keel through the keel support clamping edge.

[0009] As a preferred technical solution, the thickness of the base honeycomb aluminum plate is 10mm, and the thickness of the thermal insulation coating layer is 2mm.

[0010] As a preferred technical solution, the composite layer comprises a mounting wrapping layer, the inside of the mounting wrapping layer is provided with a thermal insulation layer, the mounting wrapping layer covers the upper and lower sides of the thermal insulation layer, and the mounting wrapping layer and the thermal insulation layer are fixedly connected with each other.

[0011] As a preferred technical solution, the thermal insulation layer is provided with a rock wool thermal insulation layer, the mounting wrapping layer is provided with an aluminum foil wrapping layer, the thickness of the mounting wrapping layer is 0.2mm-0.6mm, and the thickness of the thermal insulation layer is 20mm-40mm.

[0012] As a preferred technical solution, the upper and lower surfaces of the composite layer are fixedly connected with plastic shaping plates, the two sides of the plastic shaping plates are fixedly connected with mounting plates, the two sides of the mounting plates are fixedly connected with fixed screws, and the mounting plates on the upper and lower surfaces of the composite layer are threadedly connected with each other through the fixed screws.

[0013] In summary, the utility model mainly has the following beneficial effects:

[0014] Firstly, the thermal insulation effect of the thermal insulation coating layer is far better than that of the existing polyurethane foaming insulation, the thermal insulation effect is good, the environmental protection level is high, the structure is stable, the thickness is thin, the internal space of the container house is not occupied, the main support keel structure is changed into a galvanized square tube keel, the material cost is reduced, the auxiliary support keel is a light steel keel, woodworking operation is convenient, the horizontal and vertical precision is high, the base is a 10mm base honeycomb aluminum plate, the structure is stable, the environmental protection level is high, construction is convenient, the thermal insulation effect of the new roof structure container house is good, the indoor construction standard process level is improved, the environmental protection level is improved, the structure is stable, the construction period is shortened, the production cost is reduced, and the thermal insulation coating layer is a porous material, has the characteristics of high porosity, large specific surface area and low density, these characteristics make aerogel perform well in thermal insulation, because its low thermal conductivity can effectively reduce the transmission of heat, thereby increasing the thermal insulation performance of the roof.

[0015] Second, the utility model discloses a composite layer is set up, and the rock wool has very low thermal conductivity, which makes it outstanding in reducing heat transfer and improving the thermal insulation effect of buildings or equipment. The low thermal conductivity ensures that the rock wool can provide efficient thermal insulation protection in various application scenarios. Rock wool is a class A non-combustible material with excellent fireproof performance. At the same time, the rock wool material is made of hydrophobic material and will not increase the thermal conductivity due to moisture absorption. It also does not cause wall seepage, maintaining good air permeability. The large number of slender fibers inside the rock wool form a porous structure with high porosity, providing efficient sound absorption and noise reduction properties. This feature not only improves its thermal insulation effect but also reduces noise pollution. Under the action of the aluminum foil wrapping layer, the aluminum foil can effectively reflect and block heat, so it can keep the heat inside in summer and block the heat outside in winter, achieving a constant temperature effect throughout the year. This not only improves the living comfort but also significantly reduces energy consumption. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a structural schematic diagram of the utility model;

[0017] Figure 2 is a structural schematic diagram of the mounting rack body of the utility model;

[0018] Figure 3 is a structural schematic diagram of the shaping plate of the utility model;

[0019] Figure 4 is a structural schematic diagram of the composite layer of the utility model.

[0020] Reference signs: 1, mounting rack body; 11, support main keel; 12, support auxiliary keel; 13, keel support clamping edge; 14, self-power screw; 2, base layer honeycomb aluminum plate; 3, fixed square tube; 4, container corrugated plate; 5, composite layer; 51, thermal insulation layer; 511, rock wool thermal insulation layer; 52, installation wrapping layer; 522, aluminum foil wrapping layer; 6, shaping plate; 7, mounting plate; 8, fixing screw; 9, thermal insulation coating layer. DETAILED DESCRIPTION

[0021] EMBODIMENT

[0022] REFERENCE Figures 1 to 4The wall top structure of the container house of the embodiment comprises a mounting frame body 1, the lower end of the mounting frame body 1 is provided with a base layer honeycomb aluminum plate 2, the upper end of the mounting frame body 1 is fixedly connected with a fixed square tube 3, the upper end of the fixed square tube 3 is fixedly connected with a container corrugated plate 4, the inner side of the container corrugated plate 4 is provided with a thermal insulation coating layer 9, the thermal insulation coating layer 9 wraps the inner side of the container corrugated plate 4, the upper end of the mounting frame body 1 and the lower end of the container corrugated plate 4 are movably connected with a composite layer 5, the thickness of the base layer honeycomb aluminum plate 2 is 10 mm, and the thickness of the thermal insulation coating layer 9 is 2 mm; the fixed square tube 3 is a 20*40*2 mm galvanized square tube connector, and the thermal insulation coating layer 9 is a nano aerogel thermal insulation coating.

[0023] With reference to Figure 1 and Figure 2 , the mounting frame body 1 comprises a support main batten 11, the two sides of the support main batten 11 are fixedly connected with support auxiliary battens 12, and a plurality of support auxiliary battens 12 are arranged at equal distances; the support main batten 11 is a 20*40*2 mm galvanized square tube main batten, and the support auxiliary batten 12 is a C50 light steel auxiliary batten, so that the material cost is reduced during production, and the operator is convenient to operate during operation, and the horizontal and vertical precision is high during installation.

[0024] With reference to Figure 2 , the two sides of the support main batten 11 are fixedly connected with batten support clamping edges 13, the end portions of the support auxiliary battens 12 are mutually inserted with the batten support clamping edges 13, the outer side of the batten support clamping edge 13 is threadedly connected with a self-tightening screw 14, and the self-tightening screw 14 is threadedly connected with the support auxiliary batten 12 through the batten support clamping edge 13; during installation, the support main batten 11 can be first installed with the house, then the plurality of support auxiliary battens 12 are inserted with the batten support clamping edges 13 outside the support main batten 11 one by one, and the self-tightening screw 14 is used for further reinforcing effect after the insertion is completed, so that the stability of the roof is higher.

[0025] With reference to Figure 1 , Figure 3 and Figure 4, the composite layer 5 comprises an installation wrapping layer 52, the inside of the installation wrapping layer 52 is provided with a heat insulation layer 51, the installation wrapping layer 52 covers the upper and lower sides of the heat insulation layer 51, the installation wrapping layer 52 and the heat insulation layer 51 are fixedly connected with each other, the heat insulation layer 51 is provided with a rock wool heat insulation layer 511, the installation wrapping layer 52 is provided with an aluminum foil wrapping layer 522, the thickness of the installation wrapping layer 52 is 0.2mm-0.6mm, the thickness of the heat insulation layer 51 is 20mm-40mm; the rock wool is a kind of A-grade non-combustible material, has excellent fireproof performance, meanwhile, the rock wool material is made of hydrophobic material, will not increase the thermal conductivity due to moisture absorption, and will not cause wall water seepage, maintains good air permeability, and a large number of slender fibers inside the rock wool form a porous structure, the porosity is high, thereby having efficient sound absorption and noise reduction characteristics, this characteristic not only improves its heat insulation effect, but also reduces noise pollution, meanwhile, the aluminum foil can effectively reflect and block heat.

[0026] Reference Figure 3 , the upper and lower surfaces of the composite layer 5 are fixedly connected with the plastic plates 6, the two sides of the plastic plates 6 are fixedly connected with the installation plates 7, the two sides of the installation plates 7 are fixedly connected with the fixed screws 8, and the installation plates 7 on the upper and lower surfaces of the composite layer 5 are threadedly connected with each other through the fixed screws 8; when the composite layer 5 is installed, first, the plastic plates 6 and the installation plates 7 are placed on the two surfaces of the composite layer 5, and then fixed through the fixed screws 8, so that the composite layer 5 can be supported under the action of the plastic plates 6 and the installation plates 7, avoiding the occurrence of wrinkles during the installation of the composite layer 5, which leads to poor heat insulation effect.

[0027] Use principle and advantage: first through the support main keel 11 first with the house installation, then through the support of a plurality of support vice keel 12 one by one with the keel support card edge 13 outside the support main keel 11 plug-in, after the plug-in can be in the effect of self power screw 14 further reinforcement effect makes the stability of the roof is higher, after the installation of frame body 1 is installed, through the shaping plate 6 and installation plate 7 are placed in the composite layer 5 both sides, then through the fixed screw 8 is fixed, so that in the shaping plate 6 and installation plate 7 can be under the action of composite layer 5 support effect, avoid in the installation of composite layer 5 appear wrinkle lead to poor heat insulation effect, then through the fixed square tube 3 will container corrugated board 4, then through the bottom of the installation frame body 1 installation base layer honeycomb aluminum plate 2, after all installation is completed can form the roof body, and the support main keel 11 structure is changed to galvanized square tube keel, reduce the cost of materials, support vice keel 12 is changed to light steel keel, reach woodworking operation convenient, installation horizontal and vertical precision is high, at the same time the base layer is 10mm base layer honeycomb aluminum plate 2, structure stable, high environmental protection level, construction convenient, new roof structure container house heat preservation and heat insulation effect is good, indoor construction standard process level improves, environmental protection level improves, structure stability improves, shortens the construction period, reduces the production cost, and the heat preservation and heat insulation coating layer 9 is a kind of porous material, with high porosity, large specific surface area and low density and other characteristics, these characteristics make aerogel show excellent in heat insulation, because its low thermal conductivity can effectively reduce the transmission of heat, so as to increase the heat insulation performance of the roof.

Claims

1. A wall roof surface structure of a container house, characterized by: The utility model provides a kind of container installation frame, including installation frame body (1), the lower end of the installation frame body (1) is provided with base layer honeycomb aluminum plate (2), the upper end of the installation frame body (1) is fixedly connected with fixed square tube (3), the upper end of the fixed square tube (3) is fixedly connected with container corrugated board (4), the inner side of the container corrugated board (4) is provided with heat preservation coating (9), the inner side of the container corrugated board (4) is wrapped by heat preservation coating (9), the upper end of the installation frame body (1) and the lower end of the container corrugated board (4) movably connected with composite layer (5).

2. A wall and roof assembly for a shipping container house according to claim 1, wherein: The installation frame body (1) includes a support main keel (11), and the support main keel (11) is fixedly connected with a support auxiliary keel (12) on both sides.

3. A wall and roof assembly for a shipping container house according to claim 2, wherein: The support main keel (11) is fixedly connected with a keel support clamping edge (13) on both sides, the end of the support auxiliary keel (12) is inserted into the keel support clamping edge (13), and the outer side of the keel support clamping edge (13) is threadedly connected with a self-powered screw (14).

4. A wall roof surface structure for a container house according to claim 1, characterized in that: The base layer honeycomb aluminum plate (2) has a thickness of 10 mm, and the heat preservation coating (9) has a thickness of 2 mm.

5. A wall roof deck structure for a shipping container house according to claim 1, wherein: The composite layer (5) includes a mounting wrapping layer (52), and the mounting wrapping layer (52) is internally provided with a heat insulation layer (51).

6. A wall and roof assembly for a shipping container house according to claim 5 wherein: The heat insulation layer (51) is provided with a rock wool heat insulation layer (511), the mounting wrapping layer (52) is provided as an aluminum foil wrapping layer (522), the mounting wrapping layer (52) has a thickness of 0.2 mm-0.6 mm, and the heat insulation layer (51) has a thickness of 20 mm-40 mm.

7. A wall and roof assembly for a shipping container house according to claim 6 wherein: The upper and lower surfaces of the composite layer (5) are fixedly connected with a plastic plate (6), the two sides of the plastic plate (6) are fixedly connected with a mounting plate (7), the two sides of the mounting plate (7) are fixedly connected with a fixing screw (8), and the mounting plates (7) on the upper and lower surfaces of the composite layer (5) are threadedly connected with each other through the fixing screws (8).