Iron powder adsorption device for fan inlet pipeline

By installing a magnetic assembly in the inlet pipe of the blower to attract iron powder, the wear problem caused by iron powder is solved, the service life of the blower is extended, and safety is improved.

CN223563092UActive Publication Date: 2025-11-18SHANGHAI RYCHEN TECH CO LTD
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Patent Information

Application Number
CN202423151374.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-18
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Iron powder in the air inlet pipes of circulating fans and high-temperature fans in the cement industry causes severe wear of the fans, reduces their service life, and poses safety hazards.

Method used

A magnetic assembly is installed between the two expansion joints of the fan inlet pipe to attract iron powder in the medium using magnetic force, preventing it from abrading the inner wall of the pipe.

Benefits of technology

It effectively prevents wear on the fan casing and impeller blades, extends the service life of the fan, and eliminates safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron powder adsorption device for a fan inlet pipeline. The iron powder adsorption device comprises a pipeline arranged between two pipeline expansion joints, the shell is arranged on the outer wall of the pipeline; the plurality of magnet assemblies are transversely arranged on the shell at intervals and are used for adsorbing iron powder in a medium; and the sealing cover is arranged on the shell and is used for preventing the plurality of magnet assemblies from being influenced by the outside. When the fan is installed between two pipeline expansion joints, after the fan is started, a medium flows through the fan, and iron powder in the medium is attracted by the magnetic force of the magnet assembly to be restrained on the inner wall of a pipeline, so that the situation that a fan shell and impeller blades are abraded is avoided, and the service life of the fan is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of fan equipment technology, and in particular to an iron powder adsorption device for fan inlet pipe. Background Technology

[0002] Centrifugal fans are general-purpose mechanical devices used for air supply or exhaust, and they can be widely used in various industries that require air extraction or supply. In the cement industry, the air inlet ducts of circulating fans and high-temperature fans contain iron powder, which causes significant wear to the fans. Due to prolonged wear, the fan casing and impeller blades may be worn through, reducing the fan's service life and seriously affecting the entire system's process, posing safety hazards. Utility Model Content

[0003] The purpose of this invention is to address the aforementioned shortcomings and defects of the existing technology by providing an iron powder adsorption device for adsorbing iron powder in a medium in a fan inlet pipe, thereby solving the above-mentioned problems.

[0004] The technical problem solved by this utility model can be achieved by the following technical solution:

[0005] An iron powder adsorption device for a fan inlet pipe, characterized in that it comprises:

[0006] A pipe installed between two expansion joints;

[0007] A casing disposed on the outer wall of the pipe;

[0008] A plurality of magnet assemblies are arranged laterally at intervals on the outer casing for adsorbing iron powder in the medium;

[0009] A cover is provided on the housing to prevent several magnetic components from being affected by external factors.

[0010] In a preferred embodiment of the present invention, each magnet assembly includes a magnet disposed within the housing, two magnet handle connectors disposed on the magnet, and a magnet handle disposed between the two magnet handle connectors.

[0011] In a preferred embodiment of the present invention, one end of the two magnet handle connector is connected to a first threaded hole on the magnet by an internal hexagonal head screw, and the other end of the two magnet handle connector is provided with a second threaded hole, and the second threaded hole is detachably connected to the magnet handle by a fastener.

[0012] In a preferred embodiment of the present invention, the interior of the housing is provided with a plurality of magnet isolation plates for separating each magnet assembly.

[0013] In a preferred embodiment of the present invention, a magnet limiting component is provided on the side of the cover facing the pipe to prevent each magnet assembly from flipping over, and a handle is provided on the side of the cover away from the pipe for easy installation and removal.

[0014] In a preferred embodiment of the present invention, the magnet limiting assembly includes a limiting tube disposed inside the cover and in contact with each magnet assembly.

[0015] In a preferred embodiment of the present invention, connecting flanges are provided at both ends of the pipe, and connecting flanges are provided with connecting holes for bolt assemblies to pass through and connect to the two pipes.

[0016] In a preferred embodiment of this utility model, the middle part of the pipe has a hollow structure.

[0017] In a preferred embodiment of this utility model, the pipe is arranged in a square structure.

[0018] In a preferred embodiment of this utility model, the outer shell, the cover, and the handle are all made of stainless steel.

[0019] By adopting the above technical solution, compared with the existing technology, when this utility model is installed between the expansion joints of the two pipes, after the fan is started, the medium flows through this utility model, and the iron powder in the medium is attracted by the magnetic force of the magnetic component and constrained to the inner wall of the pipe, thereby avoiding the wear of the fan casing and impeller blades and improving the service life of the fan. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a front view of the structure of one embodiment of the present utility model.

[0022] Figure 2 This is a top view of the structure of one embodiment of the present utility model.

[0023] Figure 3 This is a front view of the structure of an embodiment of the present invention with the cover removed.

[0024] Figure 4 This is one of the longitudinal cross-sectional views of an embodiment of the present invention.

[0025] Figure 5This is a second longitudinal sectional view of one embodiment of the present invention.

[0026] Figure 6 for Figure 5 Enlarged view of part A.

[0027] Figure 7 This is one of the cross-sectional views of an embodiment of the present invention.

[0028] Figure 8 This is a second transverse cross-sectional view of one embodiment of the present invention.

[0029] Figure 9 for Figure 8 Enlarged view of part B.

[0030] Figure 10 This is a front view of the structure of a magnet assembly according to an embodiment of the present invention.

[0031] Figure 11 This is a three-dimensional structural view of one embodiment of the present utility model.

[0032] Reference numerals: Bolt assembly 10; Socket head cap screw 20; Fastener 30; Pipe 100; Cavity structure 100a; Connecting flange 110; Connecting hole 111; Housing 200; Magnet isolation plate 210; Magnet assembly 300; Magnet 310; First threaded hole 311; Magnet handle connector 320; Threaded hole 321; Magnet handle 330; Cover 400; Magnet limiting assembly 410; Handle 420. Detailed Implementation

[0033] Preferred embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While preferred embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that the present invention will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art.

[0034] The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular forms “a,” “the,” and “the” used in this invention and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0035] It should be understood that although the terms "first," "second," "third," etc., may be used in this invention to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this invention, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0036] See Figures 1 to 11 The iron powder adsorption device shown includes a pipe 100, a housing 200, a magnet assembly 300, and a cover 400 for use in the inlet pipe of a fan.

[0037] Pipeline 100 is disposed between two pipe expansion joints. In this embodiment, both ends of pipeline 100 are provided with connecting flanges 110. The connecting flanges 110 are provided with connecting holes 111 for bolt assembly 10 to pass through and connect to the two pipes. Specifically, bolt assembly 10 consists of bolts and nuts.

[0038] The outer casing 200 is disposed on the outer wall of the pipe 100. In this embodiment, the outer casing 200 consists of a top plate and a bottom plate. There are four outer casings 200, which are respectively arranged in the front, back, left, and right directions of the pipe. Specifically, the outer casing 200 is made of stainless steel to prevent attraction to magnets.

[0039] Several magnet components 300 are arranged laterally at intervals on the outer casing 200 to adsorb iron powder in the medium. In this embodiment, the magnet components are arranged in three rows. Three rows of magnet components are arranged in all four directions of the pipe 100, and the first row of magnet components is staggered from the second row of magnet components. The third row of magnet components is arranged in the same way as the first row of magnet components. Its function is to prevent iron powder or other metal foreign objects between the magnets from passing through and causing damage.

[0040] A cover 400 is disposed on the housing 200 and is used to prevent the magnet components 300 from being affected by external factors. The cover 400 isolates the magnet components 300 from the outside environment and protects them from external influences. In this embodiment, the cover 400 is made of stainless steel to prevent it from being attracted to magnets.

[0041] Each magnet assembly 300 includes a magnet 310 disposed within a housing 200, two magnet handle connectors 320 disposed on the magnet 310, and a magnet handle 330 disposed between the two magnet handle connectors 320. In this embodiment, one end of the two magnet handle connectors 320 is connected to a first threaded hole 311 on the magnet 310 via an internal hexagonal head screw 20 and a flat washer. The other end of the two magnet handle connectors 320 has a threaded hole 321, and the threaded hole 321 is detachably connected to the magnet handle 330 via a fastener 30. The magnet assembly 300 is designed for easy disassembly and installation.

[0042] The interior of the housing 200 is provided with a plurality of magnet isolation plates 210 for separating each magnet assembly 300. The plurality of magnet isolation plates 210 are two magnet isolation plates arranged on the left and right sides of each magnet assembly 300 to prevent the magnets of the two magnet assemblies 300 from attracting each other. Specifically, the magnet isolation plates 210 are made of stainless steel to prevent attraction with magnets.

[0043] A magnet limiting component 410 is provided on the side of the cover 400 facing the pipe 100 to prevent each magnet assembly 300 from flipping over, and a handle 420 is provided on the side of the cover 400 away from the pipe 100 for easy installation and removal. In this embodiment, the magnet limiting component 410 includes a limiting tube disposed inside the cover 400 and in contact with each magnet assembly 300. Specifically, the handle 420 and the limiting tube are made of stainless steel.

[0044] To allow the medium to pass through, the middle part of the pipe 100 is a hollow structure 100a. In this embodiment, the pipe 100 is arranged in a square structure.

[0045] The working principle of this utility model is as follows:

[0046] After assembling the present invention, before starting the fan, install the present invention between the two pipe expansion joints. The connecting flanges 110 at both ends of the pipe 100 are connected to the two pipes by bolts and nuts through the connecting holes 111. When the fan starts, the medium flows through the present invention. The iron powder in the medium is attracted by the magnetic force of the magnet assembly 300 and is constrained on the inner wall of the pipe 100 of the present invention. When the fan is under maintenance, loosen the fasteners 30, take out the present invention, and take out the magnet assembly 300. The iron powder loses the magnetic attraction and falls off automatically. The present invention will not have any impact on the airflow field or the efficiency of the fan.

[0047] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0048] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0049] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0050] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.

[0051] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An iron powder adsorption device for a fan inlet pipe, characterized in that, include: A pipe installed between two expansion joints; A casing disposed on the outer wall of the pipe; A plurality of magnet assemblies are arranged laterally at intervals on the outer casing for adsorbing iron powder in the medium; A cover is provided on the housing to prevent several magnetic components from being affected by external factors.

2. The iron powder adsorption device for a fan inlet pipe according to claim 1, characterized in that, Each magnet assembly includes a magnet disposed within the housing, two magnet handle connectors disposed on the magnet, and a magnet handle disposed between the two magnet handle connectors.

3. The iron powder adsorption device for a fan inlet pipe according to claim 2, characterized in that, One end of the two magnet handle connector is connected to a first threaded hole on the magnet via an internal hexagonal head screw, and the other end of the two magnet handle connector is provided with a second threaded hole, which is detachably connected to the magnet handle via a fastener.

4. The iron powder adsorption device for a fan inlet pipe according to claim 1, characterized in that, The interior of the housing is provided with several magnet isolation plates for separating each magnet assembly.

5. The iron powder adsorption device for a fan inlet pipe according to claim 1, characterized in that, The cap has a magnet limiting component on the side facing the pipe to prevent each magnet assembly from flipping over, and a handle on the side away from the pipe for easy installation and removal.

6. The iron powder adsorption device for a fan inlet pipe according to claim 5, characterized in that, The magnet limiting assembly includes a limiting tube disposed inside the cover and in contact with each magnet assembly.

7. The iron powder adsorption device for a fan inlet pipe according to claim 1, characterized in that, The pipe is provided with connecting flanges at both ends, and the connecting flanges are provided with connecting holes for bolt assemblies to pass through and connect to the two pipes.

8. The iron powder adsorption device for a fan inlet pipe according to claim 1, characterized in that, The middle part of the pipe has a hollow structure.

9. The iron powder adsorption device for a fan inlet pipe according to claim 1, characterized in that, The pipe is arranged in a square structure.

10. The iron powder adsorption device for a fan inlet pipe according to claim 5, characterized in that, The outer shell, cover, and handle are all made of stainless steel.